Content of the invention
It is an object of the invention to provide a kind of axial buckle press joint, to solve that traditional jointing bonding strength is low, resistance to plucking takes off
Property technical problem that is poor, not having auto-lock function.
The present invention adopts following technical scheme:
A kind of axial buckle press joint, including lap joint flange (1), flexible pipe body (10);Described lap joint flange (1) is ring flange
Structure, described flexible pipe body (10) includes inner glue layer (2), casing play (3), outer glue-line (4) from inside to outside successively, and described withholding connects
Head be located at described flexible pipe body (10) termination it is characterised in that:
Described buckle press joint also includes outer press ring (5), inner pressure ring (6), and described outer press ring (5), inner pressure ring (6) are annular sleeve
Structure, is enclosed within the inner glue layer (2) of described flexible pipe body (10) end outside described outer press ring (5) outward, described inner glue layer (2) end
It is provided with outward the boss (21) of a ring shape, described outer press ring (5) inner ring end is provided with corresponding ring-shaped depression (51),
Described boss (21) embeds the sealing structure forming joint and pumped (conveying) medium in pipe in described depression (51);Described outer press ring (5)
Turning down backward along its outer ring makes its section L-shaped, and routing up part is tubular pressure ring (52);
Outwards turnover makes the L-type that its section is in handstand, described inner pressure ring (6) set to described inner pressure ring (6) its end face of front end edge
It is cylindrical jacket (62) in described casing play (3) part outward, described cylindrical jacket (62) rear end is connect with described outer glue-line (4)
Contacting surface becomes inclined-plane to offset, and the contact surface of described outer glue-line (4) is located at the contact surface with described cylindrical jacket (62) on this inclined-plane
Constitute and the sealing structure outside body;The part that described inner pressure ring (6) is turned up is annular disk (61), before described casing play (3)
End outwards turns down anti-package residence backward and states annular disk (61) front end face and side wall, and described annular disk (61) embeds described outer press ring
(5) L-shaped is wrapped, and the front end face of described annular disk (61) offsets and accommodates described bone with the rear end face of described outer press ring (5)
Rack-layer (3), annular disk (61) described in described tubular pressure ring (52) overcoat simultaneously clamps described casing play (3) front end, described tubular pressure
The height of ring (52) is less than the thickness of described annular disk (61), and described lap joint flange (1) is socketed on described cylindrical jacket (62)
And offset with the rear end face of described annular disk (61), the inner glue layer (2) of described flexible pipe body (10), casing play (3), outer glue-line
(4), outer press ring (5), inner pressure ring (6) are integrally formed through sulfuration.
Described outer press ring (5), inner pressure ring (6), lap joint flange (1) are made of metal materials.
Described outer press ring (5), the contact surface of inner pressure ring (6) are provided with the waveform being mutually twisted or jagged teeth
(7) occlusion compresses described casing play (3).
Described flexible pipe body inner glue layer (2), outer glue-line (4) are quality of rubber materials, and described casing play (3) adopts impregnation aramid fiber curtain
Line makes, and described flexible pipe body (10) is integrally formed through sulfuration;Described outer press ring (5), inner pressure ring (6) contact surface gluing.
The deflection angle that turns up of described inner pressure ring (6) is arc transition, and described outer press ring (5) is to should circular arc setting camber line
Transition.
Advantages of the present invention is as follows:
1. present invention axial direction buckle press joint structure digs anti-package structure by casing play 3, and the conventional radial form of withholding is turned
It is changed to and axially withholds, both withhold size quite, that is, on the premise of ensureing strength of joint, anti-pulling-and-doffing performance and reliability, save
Axial space size, compared with the adapter of the common flex of equal length, body flexible section is longer, vibration shock isolation performance is more excellent.
This joint and body more strong bonded are made using sulfuration integrated forming technique, enhance the intensity of joint, anti-pulling-and-doffing performance and
Security reliability.Present invention axial direction buckle press joint structure is adopted to achieve strong with the good joint of little bump joint size acquisition
Degree, anti-pulling-and-doffing performance, sealing and reliability;
2., after present invention axial direction buckle press joint is installed, it is bolted, joint each several part clamping, the structure of inside and outside pressure ring
Design and the wavy or angled laciniation being matched due to design processing, after casing play 3 is compressed, inside and outside
Pressure ring pressing locking can achieve auto-lock function, with the increase of pipe in-vivo medium pressure, acts on pressure force on joint casing play 3
Also accordingly increase, strengthen auto-lock function further, reach the preferable mechanical state of joint design;Auto-lock function under elevated pressure conditions
Advantage becomes apparent from, further reinforced joint intensity and reliability.Ensure that its damping, impact resistance and its reliability.
3. the flexibility connection pipe sealing surface of present invention axial direction buckle press joint is metal joint rigid seal, non-aging, can be real
Now repeatedly installing/dismounting, installation accuracy require low, reliability high, connection sealing can be effectively ensured from suitable seal
Property;Compare traditional flange to live the sealing surface of flanged fitting structure, it adopts the sealing surface of rubber turnup structure, easy creep, easily
Aging, repeatedly install and use and easily cause that rubber face is destroyed, installation accuracy has high demands, thus being easily caused seal failure.
4. present invention axial direction buckle press joint structure is simple, easily manufactured, and cooperation lap joint flange rotates freely can be in little sky
Between realize flexibly installing.
5. flexibility connection pipe latus rectum DN32 can be reached using axial buckle press joint structure and its sulfuration integrated forming technique
No damage bearing 25~20MPa burst pressure joint in the range of~DN100, in the range of latus rectum DN125~DN250, bearing 15
~12MPa burst pressure joint no damages;Under 1.33 times of operating pressures, pulsating fatigue reaches No. 400,000 joints and no damages.
Embodiment 1
Referring to shown in Fig. 4-8, a kind of axial buckle press joint, including lap joint flange 1, flexible pipe body 10;Described lap joint flange 1
For flange plate structure, described flexible pipe body 10 includes inner glue layer 2, casing play 3, outer glue-line 4 from inside to outside successively, and described withholding connects
Head is located at the termination of described flexible pipe body 10,
Described buckle press joint also includes outer press ring 5, inner pressure ring 6, and described outer press ring 5, inner pressure ring 6 are annular nested structure, institute
State and be enclosed within outside the inner glue layer 2 of described flexible pipe body 10 end outside outer press ring 5, outside described inner glue layer 2 end, be provided with a ring
The boss 21 of shape, described outer press ring 5 inner ring end is provided with corresponding ring-shaped depression 51, and described boss 21 embeds described recessed
Fall into the sealing structure forming joint and pumped (conveying) medium in pipe in 51;Described outer press ring 5 turns down backward along its outer ring makes its section be in L
Type, routing up part is tubular pressure ring 52;
Outwards turnover makes the L-type that its section is in handstand to described inner pressure ring 6 its end face of front end edge, and described inner pressure ring 6 is enclosed within institute
Stating the part outside casing play 3 is cylindrical jacket 62, and described cylindrical jacket 62 rear end becomes inclined-plane phase with the contact surface of described outer glue-line 4
Support, the contact surface of described outer glue-line 4 be located on this inclined-plane constitute with the contact surface of described cylindrical jacket 62 with outside body
Sealing structure;The part that described inner pressure ring 6 turns up is annular disk 61, and described casing play 3 front end outwards turns down anti-package residence backward
State annular disk 61 front end face and side wall, the L-shaped that described annular disk 61 embeds described outer press ring 5 is wrapped, described annular disk 61
Front end face offsets and accommodates described casing play 3, annular disk described in described tubular pressure ring 52 overcoat with the rear end face of described outer press ring 5
61 and clamp described casing play 3 front end, the height of described tubular pressure ring 52 is less than the thickness of described annular disk 61, described kink method
Blue 1 is socketed on described cylindrical jacket 62 and is offseted with the rear end face of described annular disk 61, the inner glue layer of described flexible pipe body 10
2nd, casing play 3, outer glue-line 4, outer press ring 5, inner pressure ring 6 are integrally formed through sulfuration.
Described outer press ring 5, inner pressure ring 6, lap joint flange 1 are made of metal materials.
Described outer press ring 5, the contact surface of inner pressure ring 6 are provided with the waveform being mutually twisted or jagged teeth 7 are stung
Combined pressure tightly described casing play 3.
Described flexible pipe body inner glue layer 2, outer glue-line 4 are quality of rubber materials, and described casing play 3 adopts impregnation aromatic polyamide cord system
Make, described flexible pipe body 10 is integrally formed through sulfuration;Described outer press ring 5, inner pressure ring 6 contact surface gluing.
The deflection angle that turns up of described inner pressure ring 6 is arc transition, and described outer press ring 5 is to should circular arc setting camber line mistake
Cross.
Using method and self-lock mechanism:
Flexibility connection pipe is connected with pipeline, needs the pipe interface of docking to be similarly flange-interface, described in this programme
Lap joint flange axial direction buckle press joint is docked with flange-interface and is bolted pretension.Now by continuous pretension bolt, two methods
Orchid is constantly extruded by pretension, meanwhile, presses described outer press ring, inner pressure ring.The casing play that turns up thus naturally compressed, by
In being provided with the waveform being mutually twisted or jagged teeth 7, thus defining auto-lock function, with pipe in-vivo medium pressure
Strong increase, acts on pressure force on joint casing play 3 and also accordingly increases, and strengthens auto-lock function further, under elevated pressure conditions
Auto-lock function advantage becomes apparent from.In addition the boss of described body inner glue layer is due to being lying into described interior, the described outer press ring that is recessed
Also can promote to press described body inner glue layer end face and need mating interface end face.That is, the pretension of bolt not only docks
Secure interface, also compress described casing play.The present invention significantly simplifies attachment structure, the length reduction of joint design,
Facilitate installation, reduce deadweight, can complete to install in small space.
Form is axially withheld using the present invention and realizes joint and body pressing and forming in less space, by bump joint
Sealing position be designed as inside and outside pressure ring composite construction, inside and outside pressure ring design processing match wavy or angled fall
Laciniation, inside and outside pressure ring after treatment by body framework material end fasten compression, by sulfidization molding, make joint with
Framework material is combined as a whole;When gradually being fastened with bolt in flange installation process, inside and outside pressure ring pressing locking, skeleton material
Material is connected even closer with joint, enhances strength of joint, reliability and anti-pulling-and-doffing performance, and because the flexibility using this joint connects
Seal of tube face seals for metal rigidity, connection sealing can be effectively ensured from suitable seal, simultaneously non-aging.
During processing, the stitching surface of the inside and outside pressure ring of joint, through sandblasting, cleaning, spraying adhesive, drying, reaches and rubber
And the requirement of framework material excellent bonds;Traditionally complete flexibility connection pipe body cladding, be wound around after, erection joint simultaneously will be managed
Body framework material is dug with inside and outside pressure ring clamping, using frock compression, framework material and joint sulfidization molding, makes joint and bone
Rack-layer 3, inner glue layer 2, outer glue-line 4 are combined as a whole and constitute entirety.Bone is ensured using inside and outside pressure ring contact surface adhesive for spraying
Frame material and the bonding strength of metal joint.
Present invention axial direction buckle press joint structure with little bump joint size obtain good strength of joint, anti-pulling-and-doffing performance,
Sealing and reliability, and joint design is simple, lightweight, easy for installation;Can be by design of material, interface size design and pipe
Body structure design makes flexibility connection pipe be applied to the various working such as different interface shapes, inside nominal diameter, working media.Using this
Bright axial buckle press joint structure and its integrated molding technology can reach and hold in the range of flexibility connection pipe latus rectum DN32~DN100
No damaged by 25~20MPa burst pressure joint, connect bearing 15~12MPa burst pressure in the range of latus rectum DN125~DN250
Head no damages;Under 1.33 times of operating pressures, pulsating fatigue reaches No. 400,000 joints and no damages, and equipment and pipe-line system are effectively ensured
Security reliability.
Application examples 1
Manufacture experimently flexibility connection pipe according to axial buckle press joint structure and its integrated molding Analyzing on Building A Planning Scheme, analysis verification connects
Head reliability.
Flexibility connection pipe latus rectum DN250, operating pressure 3.0MPa, working medium water, interface size sets according to GB2501 standard
Meter.
See Fig. 6 according to above-mentioned requirements design flexibility connection pipe joint.
According to interface size design bump joint part, framework material adopts impregnation aromatic polyamide cord, and the inside and outside pressure ring of joint pastes
Conjunction face adopts special binder to process, and completes, after body cladding operation, to install metal joint part, by skeleton according to technological design
Material layer digs brushing adhesive, and clamping compresses between inside and outside pressure ring and with special tooling, thus flexibility connects after ensureing sulfuration
The anti-pulling-and-doffing performance of pipe joint.
Butt joint part stressing conditions are analyzed:
1) under working condition, flexibility connection pipe pressurising 3.0MPa, when safety coefficient is designed as 3 times of rated operating pressures, effect
Power in body unit length is:F=3PS=3 × 3.0MPa × (π × 250mm × 1mm)=7065N, i.e. unit length pipe
Body stress about 7.07kN/mm;
2) aromatic polyamide cord specification is 1670dtex/1 × 3, its elongation at break about 4%, pulls apart strength about 750N, stretching die
Amount 780cN/dtex, elastic modelling quantity 120GPa, cord winding angle is 54.4 °, and the cord number of plies is 4 layers, and flexibility connection pipe reaches peace
Overall coefficient, that is, under 3 times of rated operating pressure effects, body axial direction maximum distortion about 2.9mm, axial deformation about 2.5mm, here is made
Under firmly, 0.85kN/mm is about to pulling force suffered by individual layer framework material;
3) with reference to joint design size (Fig. 6), inside and outside pressure ring binding face is the lip/recess with certain angle
Structure, after framework material pressing locking, pulling force suffered by framework material can be analyzed to perpendicular to oblique in lip/recess pressing position
The normal force in face and the tangential force along bevel direction, tangential force here can be considered the pull-off that joint location framework material is subject to
Power, carries out force analysis to this position framework material, calculates pull-out force suffered by individual layer framework material and is about 0.61kN/mm;
4) pass through experimental test, treated rubber is 22kN/m, framework material and rubber with the bonding strength of metal
Bonding strength be 13kN/m (H extraction);
5), after the fastening of 12-M24 bolt, bolt pretightening is approximately the self-locking action power to aromatic polyamide cord for the inside and outside pressure ring:P0
=σ 0 As=0.5 σ s As=0.5 × 640N/mm2 × 353mm2=112960N ≈ 113kN;P0 is pretightning force, and σ s is spiral shell
Line performance rate, As is the calculated diameter of threaded portion weak section.
6) framework material is by inside and outside pressure ring clamping partial-length about 60mm, therefore pull-out force suffered by individual layer framework material is about
37kN, clamping part adhesion of rubber to metal intensity is about 1.32kN, and framework material and rubber adhesion intensity are about 0.78kN,
Inside and outside pressure ring is about 113kN to the self-locking action power of cord.
As can be seen here, bonding force suffered by framework material and the collective effect power of self-locking action power, are far longer than flexibility connection pipe
Suffered pull-out force under 3 times of operating pressures, from point of theory analysis, flexibility connection pipe in a rated operation can not pull-off.
Performance test is carried out to flexibility connection pipe preproduction workpiece:
1) rated operating pressure, pressurize 15min are pressurized to flexibility connection pipe internal water flooding, body is without exception, connector status
Well;
2) flexibility connection pipe is pressurized to 2 times of rated operating pressures, pressurize 30min, body is without exception, and connector status are good;
3) pressurising is continued to flexibility connection pipe, to 12.5MPa body explosion, after explosion, joint still remains intact, by calculating
Pull-out force F=PExplosion× π × R2 show that resistance to plucking takes off ability and is more than 60T.
4) to flexibility connection pipe with 50~60 times/min of cycle, 0~1.33 times of rated operating pressure carries out pressure pulse test,
After 400000 subpulse tests, body is without exception, and connector status are good;
5) rated operating pressure is pressurized to flexibility connection pipe internal water flooding, one end is fixed, the other end is with the axial position of 24mm
Move, the axial displacement of 20mm carries out stretching, compresses, after respectively carrying out 20 extreme displacement complementation tests, body is without exception, nipple
State is good;
6) under rated operating pressure, carry out axial tension, the compression of 12mm, respectively carry out 1500 connector status good.
7) under rated operating pressure, carry out the radial shear 1500 times of 10mm, connector status are good.
By experimental test, self-locking is axially withheld with flexibility connection pipe joint design reliability to verify, this joint design
By tensile and compress, radial shear, and under the various operating modes such as all directions impact displacement, internal pressure pulse, all
Can guarantee that good anti-pulling-and-doffing performance and sealing, there is high security reliability, fully meet conventional flex union nipple
Install and use requirement.
In sum, self-locking of the present invention axially withhold flexibility connection pipe joint design have rational in infrastructure, manufacture work
The advantages of skill is simple, the de- ability of resistance to plucking is strong, has high security reliability, and it is lightweight, size is little, can meet little space
Flexibility connection pipe installation requirements, and do not affect the performances such as vibration damping, noise reduction, shock resistance, bit shift compensation that flexibility connection pipe has will
Ask it is adaptable to the joint of each field flexibility connection pipe designs and fabricates.