CN106393940A - 一种pem燃料电池双极板粘结方法 - Google Patents

一种pem燃料电池双极板粘结方法 Download PDF

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CN106393940A
CN106393940A CN201610776000.XA CN201610776000A CN106393940A CN 106393940 A CN106393940 A CN 106393940A CN 201610776000 A CN201610776000 A CN 201610776000A CN 106393940 A CN106393940 A CN 106393940A
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bipolar plates
component
fuel cell
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pem fuel
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吕登辉
雷杰
雷一杰
梁峰
胡小彪
黄璐
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WUHAN HIMALAYA PHOTOELECTRIC TECHNOLOGY Co Ltd
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    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B37/1284Application of adhesive
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J163/00Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/02Details
    • H01M8/0202Collectors; Separators, e.g. bipolar separators; Interconnectors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B2037/1269Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives multi-component adhesive
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    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
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    • B32B37/24Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate
    • B32B2037/243Coating
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/20Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
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    • Y02E60/30Hydrogen technology
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Abstract

本发明提供了一种PEM燃料电池用双极板粘结方法。该方法包括以下几个步骤:(1)根据双极板粘结区域的形状,设计相应的喷涂图案。(2)导入双组份胶,启动全自动双组份喷涂机,将双组份胶喷涂到双极板待粘结区域。(3)将喷涂完胶的双极板对合,放在热压机上热压。与现有技术相比,本发明可极大缩短双极板粘结操作的时间,提高粘结效果以及生产效率。

Description

一种PEM燃料电池双极板粘结方法
技术领域
本发明涉及一种涂胶效率高、固化时间短,粘结效果好的PEM燃料电池双极板粘结方法。
背景技术
PEM燃料电池是燃料电池的一种,是新型的能源处理方式,具有工作温度低、无污染、无腐蚀、比功率大、启动迅速等优点,已经成为能源领域研究的热点之一。PPEM燃料电池主要工作过程为:一、氢气和氧气通过双极板,分别到达阳极和阴极,并透过扩散层到达催化层;二、在阳极催化剂的作用下,氢气解析为氢离子和电子,氢离子以水合质子的形式,在质子交换膜中从一个磺酸基转移到另一个磺酸基,最后到达阴极;三、在阴极催化剂的作用下,氧气与氢离子、电子反应生成水。构成PEM燃料电池的关键部件是电极、质子交换膜和双极板。其中双极板又称集流板,包括阴极板和阳极板。阴极板和阳极板中间是冷却通道,承担着整个燃料电池的散热和排水功能。阴极板和阳极板之间良好的粘结是PEM燃料电池高效运行的保障。目前PEM燃料电池双极板的粘结方法主要是人工涂胶,室温固化。
人工涂胶具有以下不足:一、涂胶效率低,在双极板粘结区域涂胶,涂胶速度慢,人工成本大。二、涂胶量很难控制,涂胶量过少会导致粘结效果不好,易造成漏气;涂胶量过多,会导致胶流到双极板内部或边缘,一方面会阻塞双极板流道,影响双极板的排水和散热,另一方面会影响双极板的测试、美观。此外涂胶量过多还会使涂胶厚度大,导致双极板电阻增大。
室温固化不足之处是固化时间长,一般超过12小时,会导致整个双极板密粘结操作时间长,不适于产品的工业化和规模化生产。
发明内容
本发明的目的就是为了克服上述现有技术存在的不足,提供了一种涂胶效果好,可大幅度缩短双极板粘结操作时间的PEM燃料电池双极板粘结方法。
为了达到本发明的目的,技术方案如下:
(1)采用静电除尘器清除双极板的阴极板和阳极板的灰尘;
(2)根据双极板粘结区域的形状,在全自动双组份喷涂机控制器上设计相应的喷涂图案,安装双组份胶,设置合适的出胶量,启动全自动双组份喷涂机,将双组份胶喷涂在双极板待粘结的区域;
(3)将喷完胶的阴极板和阳极板对合,放在热压机上热压;
(4)进一步,热压温度为60~120℃;
(5)进一步,热压压力为0.1~0.6MPa;
(6)进一步,热压时间为20min~120min;
(7)双极板热压之后,冷却,得到粘结好的双极板。
(8)所述的粘结胶为2020DST双组份胶,该双组份胶包括A组分和B组分,其中A组分为环氧树脂,组分为B固化剂,使用时,A组份和B组份的质量比为(1.2~3):1。
(9)所述的粘结胶的厚度为5~50μm。
本发明具有的有益效果:
(1)改变了人工在双极板粘结区域涂胶的方法,采用全自动双组份喷涂机喷涂方法,大大提高了胶的喷涂效果和效率,降低了人工成本,适合产品的工业化和规模化生产。(2)采用热压机热压,缩短了双组份胶的固化时间,从而缩短了双极板粘结操作的时间。(3)密封胶厚度均匀且薄,降低了双极板的接触电阻,提高了双极板的导电性。
具体实施方式
下面结合实施例对本发明作进一步描述,但本发明的保护范围不仅仅局限于实施例。
实施例1
(1)采用除尘器清除双极板的阴极板和阳极板上的灰尘,有利于双组份胶在双极板密封槽上的吸附;
(2)根据双极板粘结区域的形状,在全自动双组份喷涂机控制器上设计相应的喷涂图案,安装双组份胶,启动全自动双组份喷涂机,将双组份胶喷涂在阴极板和阳极板的粘结区域;
(3)将喷涂完胶的阴极板和阳极板对合,放在热压机上,设置热压温度为90℃,压力为0.15MPa,热压时间30min;
(4)双极板热压之后,冷却,得到粘结好的双极板。
最后应说明的是:以上实施例仅用以说明本发明而并非限制本发明所描述的技术方案,因此,尽管本说明书参照上述的各个实施例对本发明已进行了详细的说明,但是,本领域的普通技术人员应当理解,仍然可以对本发明进行修改或等同替换,而一切不脱离本发明的精神和范围的技术方案及其改进,其均应涵盖在本发明的权利要求范围中。

Claims (8)

1.一种PEM燃料电池用双极板粘结方法,其特征在于,包括如下步骤
(1)采用静电除尘器清除双极板的阴极板和阳极板的灰尘;
(2)根据双极板粘结区域的形状,在全自动双组份喷涂机控制器上设计相应的喷涂图案,安装双组份胶,设置合适的出胶量,启动全自动双组份喷涂机,将双组份胶喷涂在双极板待粘结的区域;
(3)将喷完胶的阴极板和阳极板对合,放在热压机上,设置热压温度为60~120℃,压力为0.1~0.6MPa,热压时间为20min~120min;
(4)双极板热压之后,冷却,得到粘结效果良好的双极板。
2.根据权利要求1所述的一种PEM燃料电池用双极板粘结方法,其特征在于采用全自动双组份喷涂机,将双组份胶喷涂在双极板待粘结区域。
3.根据权利要求1所述的一种PEM燃料电池用双极板粘结方法,其特征在于粘结胶为2020TDS双组份胶,该双组份胶包括A组分和B组分,其中A组分为环氧树脂,B组分为固化剂,使用时,A组份和B组份的质量比为(1.2~3):1。
4.根据权利要求1所述的一种PEM燃料电池用双极板粘结方法,其特征在于双极板喷涂胶后放在热压机上热压。
5.根据权利要求1所述的一种PEM燃料电池用双极板粘结方法,其特征在于热压温度为60~120℃。
6.根据权利要求1所述的一种PEM燃料电池用双极板粘结方法,其特征在于热压压力为0.1~0.6MPa。
7.根据权利要求1所述的一种PEM燃料电池用双极板粘结方法,其特征在于热压时间为20min~120min。
8.根据权利要求1所述的一种PEM燃料电池用双极板粘结方法,其特征在于,所述粘结胶的厚度为5~50μm。
CN201610776000.XA 2016-08-30 2016-08-30 一种pem燃料电池双极板粘结方法 Pending CN106393940A (zh)

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Cited By (4)

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CN108336372A (zh) * 2017-12-29 2018-07-27 上海神力科技有限公司 一种燃料电池用双极板密封工艺
CN108365234A (zh) * 2017-12-29 2018-08-03 上海神力科技有限公司 一种燃料电池双极板粘结方法
CN109286023A (zh) * 2018-09-27 2019-01-29 深圳市南科燃料电池有限公司 一种双极板及其黏胶组装方法
CN109449347A (zh) * 2018-12-28 2019-03-08 中国重汽集团济南动力有限公司 一种锂离子动力电池模组及其设计方法

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US6783883B1 (en) * 1998-06-30 2004-08-31 Manhattan Scientifics, Inc. Gas-proof assembly composed of a bipolar plate and a membrane-electrode unit of polymer electrolyte membrane fuel cells
CN1971988A (zh) * 2005-09-19 2007-05-30 通用汽车环球科技运作公司 用于燃料电池隔板的持久耐用的导电粘合接头
CN103682374A (zh) * 2012-09-12 2014-03-26 上海力富新能源科技有限公司 一种质子交换膜燃料电池用双极板的密封方法

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108336372A (zh) * 2017-12-29 2018-07-27 上海神力科技有限公司 一种燃料电池用双极板密封工艺
CN108365234A (zh) * 2017-12-29 2018-08-03 上海神力科技有限公司 一种燃料电池双极板粘结方法
CN109286023A (zh) * 2018-09-27 2019-01-29 深圳市南科燃料电池有限公司 一种双极板及其黏胶组装方法
CN109449347A (zh) * 2018-12-28 2019-03-08 中国重汽集团济南动力有限公司 一种锂离子动力电池模组及其设计方法
CN109449347B (zh) * 2018-12-28 2023-12-08 中国重汽集团济南动力有限公司 一种锂离子动力电池模组及其设计方法

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Application publication date: 20170215