CN106392516A - Mold machining process flow - Google Patents
Mold machining process flow Download PDFInfo
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- CN106392516A CN106392516A CN201611075629.8A CN201611075629A CN106392516A CN 106392516 A CN106392516 A CN 106392516A CN 201611075629 A CN201611075629 A CN 201611075629A CN 106392516 A CN106392516 A CN 106392516A
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- Prior art keywords
- die
- finished product
- process flow
- standard
- standard die
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
- B23P15/24—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass dies
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The invention relates to the technical field of mold production, in particular to a mold machining process flow. The mold machining process flow comprises the following steps: when mold core machining equipment dose not machine a finished mold core, a standard mold core is manufactured; and when the mold core machining equipment needs to machine the finished mold core, the standard mold core is machined to form the finished mold core. In the mold machining process flow provided by the invention, when the mold core machining equipment is located in an idle state, the standard mold core is machined; when the finished mold core needs to be machined, the standard mold core is directly machined; as the standard mold core reaches a certain precision, when the finished mold core is machined, the finishing phase is directly performed; and the mold machining process flow machines the standard mold core by the time in the idle state, so that the time from user requirement expressing to finished mold core machining is saved, and the time requirement of customers on mold part machining is satisfied.
Description
Technical field
The application is related to mould production technical field, more particularly, to a kind of process flow for processing mould.
Background technology
Most of plastic cement products are all to be molded out by plastic mould, and with the development of technology, client is to product product
The requirement more and more higher of matter, the mould open time of production plastic cement products require shorter and shorter.
Existing process flow for processing mould carries out roughing and polish generally according to the demand of client to die simultaneously,
And during mould parts make, the various required precisions of die are relatively more, carry out roughing and polish, the processing work of needs simultaneously
When more very long, be difficult to meet client for mould parts must quick Fabrication requirement.
For that purpose it is necessary to propose a kind of technological process shortening mould machining period.
Content of the invention
This application provides a kind of process flow for processing mould, can solve the problem that the problems referred to above.
This application provides a kind of process flow for processing mould, including:
When die process equipment undressed finished product die, processing and manufacturing standard die;
When described die process equipment needs to process described finished product die, then described standard die is processed, shape
Become described finished product die.
Preferably, described processing and manufacturing standard die includes:
Step S11:Make blank;
Step S12:Described blank is processed as hexahedron, as described standard die.
Preferably, described described blank is processed as hexahedron includes:
Step S121:Described blank is carried out with roughing, forms semi-finished product hexahedron;
Step S122:Heat treatment is carried out to described semi-finished product hexahedron;
Step S123:Described semi-finished product hexahedron is carried out with polish, forms described standard die.
Preferably, described step S121 includes:
Step S121a:The surface of described blank is roughly ground, forms one-level hexahedron;
Step S121b:Each face hexahedral to described one-level is roughly ground, until the perpendicularity on its adjacent two sides meets
First perpendicularity, forms described semi-finished product hexahedron.
Preferably, also include between described step S121 and described step S122:
To the boring of described semi-finished product hexahedron, tapping and brill water route.
Preferably, described step S123 includes:
Step S123a:To described semi-finished product, hexahedral surface is refined, and forms two grades of hexahedrons;
Step S123b:Described two grades hexahedral each faces are refined, until the perpendicularity on its adjacent two sides meets
Second perpendicularity, forms described standard die.
Preferably, also include after described processing and manufacturing standard die:Described standard die is numbered, is stored in master die
Core storehouse.
Preferably, the hexahedral length of described semi-finished product is more than 0.15~0.3 millimeter of the length of described standard die;
The hexahedral width of described semi-finished product is more than 0.15~0.3 millimeter of the width of described standard die;
The hexahedral height of described semi-finished product is more than 0.3~0.4 millimeter of the height of described standard die.
Preferably, described described standard die is processed, formed described finished product die include:
Step S21:Size according to described finished product die and hardness requirement, select the described standard die of coupling;
Step S22:The standard die of described coupling is processed, forms described finished product die.
Preferably, described step S22 includes:
Step S221:It is processed with each face of the standard die to described coupling for the Digit Control Machine Tool, so that each described face is reached
First precision;
Step S222:It is processed with each face of the standard die to described coupling for the spark machined mode, make each described
Face reaches the second precision;
Step S223:It is processed with each face of the standard die to described coupling for the linear cutter mode, make each described
Face reaches the 3rd precision, forms described finished product die.
The technical scheme that the application provides can reach following beneficial effect:
Process flow for processing mould provided herein, when die process equipment is in idle state, processes bid
Quasi-mode core, when needing processed finished products die, is directly processed to standard die, due to standard die reached certain
Precision, in processed finished products die, is directly entered finishing stage, and the application utilizes the time processing criterion mould of idle state
Core, is processed into the time of finished product die thus saving and claiming to from client, to meet what client processed to mould parts
Time requirement.
It should be appreciated that above general description and detailed description hereinafter are only exemplary, can not be limited this
Application.
Brief description
A kind of flow chart of specific embodiment of process flow for processing mould that Fig. 1 is provided herein;
Fig. 2 is the flow chart of process flow for processing mould another kind specific embodiment provided herein.
Accompanying drawing herein is merged in description and constitutes the part of this specification, shows the enforcement meeting the application
Example, and be used for explaining the principle of the application together with description.
Specific embodiment
Below by specific embodiment and combine accompanying drawing the application is described in further detail.
As shown in figure 1, the embodiment of the present application provides a kind of process flow for processing mould, including:
Step S0:Judge die process equipment the need of processed finished products die;
Step S1:When die process equipment undressed finished product die, processing and manufacturing standard die;
Step S2:When die process equipment needs processed finished products die, then standard die is processed, forms finished product
Die.
The process flow for processing mould of above-described embodiment, when die process equipment is in idle state, does not need to add
During work finished product die, carry out the processing of standard die, when needing processed finished products die, directly standard die be processed,
Because standard die has reached certain precision, in processed finished products die, it is directly entered finishing stage.The application utilizes
The time processing criterion die of idle state, is processed into the time of finished product die thus saving and claiming to from client, with
Meet the time requirement that client processes to mould parts.
Further, as shown in Fig. 2 processing and manufacturing standard die includes:
Step S11:Make blank, according to the standard size blanking of workpiece, rough forging, as stock;
Step S12:Blank is processed as hexahedron, as standard die, it can disposably be processed into standard die,
Can be using a following steps:.
Step S121:Blank is carried out with roughing, forms semi-finished product hexahedron, this process both can adopt milling machine, and also might be used
To adopt grinding machine, specifically included using grinding machine:
Step S121a:The surface of blank is roughly ground, forms one-level hexahedron;
Step S121b:Each face hexahedral to one-level is roughly ground, and measures the vertical of adjacent two sides with an angle of 90 degrees chi
Degree, if its perpendicularity is unsatisfactory for the first perpendicularity, proceeds to roughly grind, vertical until the adjacent two sides of one-level hexahedron
Degree meets the first perpendicularity, forms semi-finished product hexahedron;
Generally, now also semi-finished product hexahedron carried out holing, tapping, bore water route, and chamfered, then carry out again
Heat treatment, with the deformation preferably preventing semi-finished product hexahedron from causing due to machining stress.
Followed by
Step S122:Heat treatment is carried out to semi-finished product hexahedron, generally using quenching, tempering program, with application of vacuum is
Lead and check hardness, to ensure the hardness of standard die;
Step S123:Semi-finished product hexahedron is carried out with polish, forms standard die, including:
Step S123a:To semi-finished product, hexahedral surface is refined, and forms two grades of hexahedrons;
Step S123b:Each face hexahedral to two grades is refined, and is milled to each face by Workpiece standard size smooth, uses 90
The perpendicularity on the adjacent two sides of degree angle square measurement, if its perpendicularity is unsatisfactory for the second perpendicularity, proceeds to refine, until
The perpendicularity on the adjacent two sides of two grades of hexahedrons meets the second perpendicularity, forms standard die.
Wherein, the second perpendicularity is higher than the first perpendicularity.
Then standard die is carried out the detection of size, hardness and perpendicularity, be numbered after detection, be stored in standard
Die storehouse, in case can quickly select standard die when subsequently needing, with processed finished products die.
In order to ensure that semi-finished product hexahedron is processed as allowance during finished product hexahedron, and reduce the cutting of this process
Amount, generally, the hexahedral length of semi-finished product is more than 0.15~0.3 millimeter of the length of standard die, such as 0.15 millimeter, 0.2 millimeter,
0.25 millimeter, 0.3 millimeter etc..Or 0.3 millimeter can also be more than, such as 0.4 millimeter, 0.5 millimeter it is also possible to be less than 0.15 milli
Rice, such as 0.1 millimeter.
In the same manner, the hexahedral width of semi-finished product is more than 0.15~0.3 millimeter of the width of standard die, such as 0.15 millimeter, 0.2
Millimeter, 0.25 millimeter, 0.3 millimeter etc..Or 0.3 millimeter can also be more than, such as 0.4 millimeter, 0.5 millimeter it is also possible to be less than
0.15 millimeter, such as 0.1 millimeter.
The hexahedral height of semi-finished product is more than 0.3~0.4 millimeter of the height of standard die, such as 0.3 millimeter, 0.35 millimeter,
0.4 millimeter etc..Or 0.4 millimeter can also be more than, such as 0.5 millimeter, 0.8 millimeter it is also possible to less than 0.3 millimeter, such as 0.1 in the least
Rice.
In the various embodiments described above, standard die is processed, forms finished product die and include:
Step S21:Size according to finished product die and hardness requirement are required according to design drawing, goes to standard die storehouse to select
The standard die of coupling;
Step S22:The standard die of coupling is processed, forms finished product die, can be added by grinding machine, milling machine etc.
Work, in order to both ensure crudy, and can be to improving process velocity, using following step:
Step S221:It is processed with each face of the standard die to coupling for the Digit Control Machine Tool, make each face reach the first precision;
Step S222:With spark machined mode, each face of standard die of coupling is processed, makes each face reach the
Two precision;
Step S223:With linear cutter mode, each face of standard die of coupling is processed, makes each face reach the
Three precision, form finished product die.
Generally, the first precision is less than the second precision, and the second precision is less than the 3rd precision.After each step above-mentioned processing all
Need part is detected, if detection, to processing request, continues the processing of this step, if a certain step of processing occurs
Problem, then return to previous step and reprocessed, to guarantee crudy.
After being processed into finished product die, need to carry out complete detection to finished product die, to guarantee the quality processed, Jin Erbao
The quality of card subsequent product.
In a word, with it, utilizing the standby time of die process equipment, standard die, Ke Yicheng are processed first
Criticize processing, think that processed finished products die is ready in advance;When mould parts need processing, directly carried out using standard die
Processing, can save the time of standard die processing, and improve the utilization rate of equipment.
The foregoing is only the preferred embodiment of the application, be not limited to the application, for the skill of this area
For art personnel, the application can have various modifications and variations.All within spirit herein and principle, made any repair
Change, equivalent, improvement etc., should be included within the protection domain of the application.
Claims (10)
1. a kind of process flow for processing mould is it is characterised in that include:
When die process equipment undressed finished product die, processing and manufacturing standard die;
When described die process equipment needs to process described finished product die, then described standard die is processed, forms institute
State finished product die.
2. process flow for processing mould according to claim 1 is it is characterised in that described processing and manufacturing standard die bag
Include:
Step S11:Make blank;
Step S12:Described blank is processed as hexahedron, as described standard die.
3. process flow for processing mould according to claim 2 it is characterised in that described described blank is processed as hexahedro
Body includes:
Step S121:Described blank is carried out with roughing, forms semi-finished product hexahedron;
Step S122:Heat treatment is carried out to described semi-finished product hexahedron;
Step S123:Described semi-finished product hexahedron is carried out with polish, forms described standard die.
4. process flow for processing mould according to claim 3 is it is characterised in that described step S121 includes:
Step S121a:The surface of described blank is roughly ground, forms one-level hexahedron;
Step S121b:Each face hexahedral to described one-level is roughly ground, until the perpendicularity on its adjacent two sides meets first
Perpendicularity, forms described semi-finished product hexahedron.
5. process flow for processing mould according to claim 3 is it is characterised in that described step S121 and described step
Also include between S122:
To the boring of described semi-finished product hexahedron, tapping and brill water route.
6. process flow for processing mould according to claim 3 is it is characterised in that described step S123 includes:
Step S123a:To described semi-finished product, hexahedral surface is refined, and forms two grades of hexahedrons;
Step S123b:Described two grades hexahedral each faces are refined, until the perpendicularity on its adjacent two sides meets second
Perpendicularity, forms described standard die.
7. process flow for processing mould according to claim 3 is it is characterised in that go back after described processing and manufacturing standard die
Including:Described standard die is numbered, is stored in standard die storehouse.
8. the process flow for processing mould according to any one of claim 3-7 is it is characterised in that described semi-finished product hexahedron
Length be more than described standard die 0.15~0.3 millimeter of length;
The hexahedral width of described semi-finished product is more than 0.15~0.3 millimeter of the width of described standard die;
The hexahedral height of described semi-finished product is more than 0.3~0.4 millimeter of the height of described standard die.
9. the process flow for processing mould according to any one of claim 1-7 it is characterised in that described to described master die
Core is processed, and forms described finished product die and includes:
Step S21:Size according to described finished product die and hardness requirement, select the described standard die of coupling;
Step S22:The standard die of described coupling is processed, forms described finished product die.
10. process flow for processing mould according to claim 9 is it is characterised in that described step S22 includes:
Step S221:It is processed with each face of the standard die to described coupling for the Digit Control Machine Tool, make each described face reach first
Precision;
Step S222:It is processed with each face of the standard die to described coupling for the spark machined mode, so that each described face is reached
To the second precision;
Step S223:It is processed with each face of the standard die to described coupling for the linear cutter mode, so that each described face is reached
To the 3rd precision, form described finished product die.
Priority Applications (1)
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CN201611075629.8A CN106392516A (en) | 2016-11-30 | 2016-11-30 | Mold machining process flow |
Applications Claiming Priority (1)
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CN201611075629.8A CN106392516A (en) | 2016-11-30 | 2016-11-30 | Mold machining process flow |
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CN106392516A true CN106392516A (en) | 2017-02-15 |
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CN201611075629.8A Pending CN106392516A (en) | 2016-11-30 | 2016-11-30 | Mold machining process flow |
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Citations (6)
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CN103028918A (en) * | 2012-12-25 | 2013-04-10 | 西南铝业(集团)有限责任公司 | Machining method for special-shaped multi-core head die |
WO2013128533A1 (en) * | 2012-02-29 | 2013-09-06 | 株式会社 山一ハガネ | Die manufacturing method and die |
CN104858315A (en) * | 2015-04-30 | 2015-08-26 | 贵州航天精工制造有限公司 | Processing technology of common cold-punching mold |
CN105215644A (en) * | 2015-11-02 | 2016-01-06 | 鲁一军 | A kind of processing technology of die |
CN105328425A (en) * | 2015-12-09 | 2016-02-17 | 苏州立创精密模具科技有限公司 | High-mirror processing method for mould insert core of convex slide mould |
CN106078126A (en) * | 2016-05-16 | 2016-11-09 | 苏州博豪精密机械有限公司 | A kind of processing technique of die |
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2016
- 2016-11-30 CN CN201611075629.8A patent/CN106392516A/en active Pending
Patent Citations (6)
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WO2013128533A1 (en) * | 2012-02-29 | 2013-09-06 | 株式会社 山一ハガネ | Die manufacturing method and die |
CN103028918A (en) * | 2012-12-25 | 2013-04-10 | 西南铝业(集团)有限责任公司 | Machining method for special-shaped multi-core head die |
CN104858315A (en) * | 2015-04-30 | 2015-08-26 | 贵州航天精工制造有限公司 | Processing technology of common cold-punching mold |
CN105215644A (en) * | 2015-11-02 | 2016-01-06 | 鲁一军 | A kind of processing technology of die |
CN105328425A (en) * | 2015-12-09 | 2016-02-17 | 苏州立创精密模具科技有限公司 | High-mirror processing method for mould insert core of convex slide mould |
CN106078126A (en) * | 2016-05-16 | 2016-11-09 | 苏州博豪精密机械有限公司 | A kind of processing technique of die |
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