CN106392037A - Direct casting technology for pure aluminum metal mold - Google Patents
Direct casting technology for pure aluminum metal mold Download PDFInfo
- Publication number
- CN106392037A CN106392037A CN201610823376.1A CN201610823376A CN106392037A CN 106392037 A CN106392037 A CN 106392037A CN 201610823376 A CN201610823376 A CN 201610823376A CN 106392037 A CN106392037 A CN 106392037A
- Authority
- CN
- China
- Prior art keywords
- mould
- casting
- aluminium liquid
- die
- pure aluminum
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D18/00—Pressure casting; Vacuum casting
- B22D18/04—Low pressure casting, i.e. making use of pressures up to a few bars to fill the mould
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mounting, Exchange, And Manufacturing Of Dies (AREA)
Abstract
The invention discloses a direct casting technology for a pure aluminum metal mold. The technology comprises steps as follows: molten aluminum is prepared, a mold is prepared, preheated, mounted, cast, cooled and opened, and a cast is cleaned. Compared with a sand casting technology and a metal mold casting technology, the direct casting technology has the advantages that the material loss caused by secondary smelting is reduced, the production efficiency of castings is increased by 5-10 times, and meanwhile, the quality of casting products is further improved.
Description
Technical field
The present invention relates to pure aluminum metal die casting technical field, the straight pouring technique of more particularly, to a kind of pure aluminum metal mould.
Background technology
Sand casting process when casting fine aluminium, need feeding additional one and product more almost equal than arranging rising head,
The loss of the material of secondary smelting therefore can be caused larger, and metal die casting down gate feeding used, because down gate
Smaller, not resulting in secondary smelting has larger loss.
Content of the invention
The invention aims to shortcoming present in solution prior art, and a kind of pure aluminum metal mould proposing is straight
Pouring technique.
To achieve these goals, present invention employs following technical scheme：
Design a kind of straight pouring technique of pure aluminum metal mould, comprise the following steps：
S1：Preparation aluminium liquid, pure aluminum material is put in smelting furnace and is fused into liquid, the temperature control in smelting furnace is in 750-830
DEG C, then it is stand-by to obtain aluminium liquid by aluminium liquid treatment process；
S2：Mould prepares, and opens mould, uniform application releasing agent in the die cavity of mould, and the thickness of releasing agent will control
0.05-0.08mm；
S3：Mould preheats, and the mould having smeared releasing agent is placed in die heater, and mould is integrally preheated to 100- in S2
200℃；
S4：Mould installion, preheated mould in S3 is taken out by industry mechanical arm, and preheated mould installion is being poured
On casting machine；
S5：Die casting, by the aluminium liquid preparing in S1 in the stalk press-in metal casting mould on casting machine, and pours
The speed of cast aluminium liquid is slower, and the temperature of its casting is 750-815 DEG C；
S6：Cooling die sinking, after the completion of casting, should be lowered the temperature mould with water in time, when the aluminium liquid of the pouring of metal die, rising head is cold
When being but frozen into solid-state, stop being water-cooled, open mould afterwards and take out fine aluminium foundry goods；
S7：Casting cleaning, the pouring of the cast product taking out in S6, rising head are removed, and are polished in the surface of fine aluminium foundry goods
Process.
Preferably, the minimum high temperature resistant temperature of described high-temperature-resistant glove is 300 DEG C.
Preferably, the formula of described releasing agent is made up of zinc oxide, sodium metasilicate and water, and its ratio of components is classified as 5:0.8:
100.
Preferably, the material of described metal die is No. 45 steel.
A kind of straight pouring technique of pure aluminum metal mould proposed by the present invention, has the beneficial effects that：Pure aluminum metal mould directly pours work
Skill, for sand casting process and metal grinding tool casting technique, not only reduces the loss to material for the secondary smelting, also
Make the production efficiency of foundry goods improve 5-10 times, also improve the quality of cast product simultaneously.
Specific embodiment
The embodiments described below are only a part of embodiment of the present invention, rather than whole embodiments.
Embodiment one
A kind of straight pouring technique of pure aluminum metal mould, comprises the following steps：
S1：Preparation aluminium liquid, will pure aluminum material put into smelting furnace in be fused into liquid, the temperature control in smelting furnace at 750 DEG C, then
Aluminium liquid is obtained by aluminium liquid treatment process stand-by；
S2：Mould prepares, and opens mould, uniform application releasing agent in the die cavity of mould, and the thickness of releasing agent will control
0.05mm, the formula of releasing agent is made up of zinc oxide, sodium metasilicate and water, and its ratio of components is classified as 5:0.8:100, metal die
Material is No. 45 steel；
S3：Mould preheats, and the mould having smeared releasing agent is placed in die heater, and mould is integrally preheated to 100 in S2
℃；
S4：Mould installion, preheated mould in S3 is taken out by industry mechanical arm, and preheated mould installion is being poured
On casting machine；
S5：Die casting, by the aluminium liquid preparing in S1 in the stalk press-in metal casting mould on casting machine, and pours
The speed of cast aluminium liquid is slower, and the temperature of its casting is 750 DEG C；
S6：Cooling die sinking, after the completion of casting, should be lowered the temperature mould with water in time, when the aluminium liquid of the pouring of metal die, rising head is cold
When being but frozen into solid-state, stop being water-cooled, open mould afterwards and take out fine aluminium foundry goods；
S7：Casting cleaning, the pouring of the cast product taking out in S6, rising head are removed, and are polished in the surface of fine aluminium foundry goods
Process.
Embodiment two
A kind of straight pouring technique of pure aluminum metal mould, comprises the following steps：
S1：Preparation aluminium liquid, will pure aluminum material put into smelting furnace in be fused into liquid, the temperature control in smelting furnace at 780 DEG C, then
Aluminium liquid is obtained by aluminium liquid treatment process stand-by；
S2：Mould prepares, and opens mould, uniform application releasing agent in the die cavity of mould, and the thickness of releasing agent will control
0.06mm, the formula of releasing agent is made up of zinc oxide, sodium metasilicate and water, and its ratio of components is classified as 5:0.8:100, metal die
Material is No. 45 steel；
S3：Mould preheats, and the mould having smeared releasing agent is placed in die heater, and mould is integrally preheated to 130 in S2
℃；
S4：Mould installion, preheated mould in S3 is taken out by industry mechanical arm, and preheated mould installion is being poured
On casting machine；
S5：Die casting, by the aluminium liquid preparing in S1 in the stalk press-in metal casting mould on casting machine, and pours
The speed of cast aluminium liquid is slower, and the temperature of its casting is 775 DEG C；
S6：Cooling die sinking, after the completion of casting, should be lowered the temperature mould with water in time, when the aluminium liquid of the pouring of metal die, rising head is cold
When being but frozen into solid-state, stop being water-cooled, open mould afterwards and take out fine aluminium foundry goods；
S7：Casting cleaning, the pouring of the cast product taking out in S6, rising head are removed, and are polished in the surface of fine aluminium foundry goods
Process.
Embodiment three
A kind of straight pouring technique of pure aluminum metal mould, comprises the following steps：
S1：Preparation aluminium liquid, will pure aluminum material put into smelting furnace in be fused into liquid, the temperature control in smelting furnace at 805 DEG C, then
Aluminium liquid is obtained by aluminium liquid treatment process stand-by；
S2：Mould prepares, and opens mould, uniform application releasing agent in the die cavity of mould, and the thickness of releasing agent will control
0.07mm, the formula of releasing agent is made up of zinc oxide, sodium metasilicate and water, and its ratio of components is classified as 5:0.8:100, metal die
Material is No. 45 steel；
S3：Mould preheats, and the mould having smeared releasing agent is placed in die heater, and mould is integrally preheated to 155 in S2
℃；
S4：Mould installion, preheated mould in S3 is taken out by industry mechanical arm, and preheated mould installion is being poured
On casting machine；
S5：Die casting, by the aluminium liquid preparing in S1 in the stalk press-in metal casting mould on casting machine, and pours
The speed of cast aluminium liquid is slower, and the temperature of its casting is 800 DEG C；
S6：Cooling die sinking, after the completion of casting, should be lowered the temperature mould with water in time, when the aluminium liquid of the pouring of metal die, rising head is cold
When being but frozen into solid-state, stop being water-cooled, open mould afterwards and take out fine aluminium foundry goods；
S7：Casting cleaning, the pouring of the cast product taking out in S6, rising head are removed, and are polished in the surface of fine aluminium foundry goods
Process.
Example IV
A kind of straight pouring technique of pure aluminum metal mould, comprises the following steps：
S1：Preparation aluminium liquid, will pure aluminum material put into smelting furnace in be fused into liquid, the temperature control in smelting furnace at 830 DEG C, then
Aluminium liquid is obtained by aluminium liquid treatment process stand-by；
S2：Mould prepares, and opens mould, uniform application releasing agent in the die cavity of mould, and the thickness of releasing agent will control
0.08mm, the formula of releasing agent is made up of zinc oxide, sodium metasilicate and water, and its ratio of components is classified as 5:0.8:100, metal die
Material is No. 45 steel；
S3：Mould preheats, and the mould having smeared releasing agent is placed in die heater, and mould is integrally preheated to 200 in S2
℃；
S4：Mould installion, preheated mould in S3 is taken out by industry mechanical arm, and preheated mould installion is being poured
On casting machine；
S5：Die casting, by the aluminium liquid preparing in S1 in the stalk press-in metal casting mould on casting machine, and pours
The speed of cast aluminium liquid is slower, and the temperature of its casting is 815 DEG C；
S6：Cooling die sinking, after the completion of casting, should be lowered the temperature mould with water in time, when the aluminium liquid of the pouring of metal die, rising head is cold
When being but frozen into solid-state, stop being water-cooled, open mould afterwards and take out fine aluminium foundry goods；
S7：Casting cleaning, the pouring of the cast product taking out in S6, rising head are removed, and are polished in the surface of fine aluminium foundry goods
Process.
The above, the only present invention preferably specific embodiment, but protection scope of the present invention is not limited thereto,
Any those familiar with the art the invention discloses technical scope in, technology according to the present invention scheme and its
Inventive concept equivalent or change in addition, all should be included within the scope of the present invention.
Claims (3)
1. a kind of straight pouring technique of pure aluminum metal mould is it is characterised in that comprise the following steps：
S1：Preparation aluminium liquid, pure aluminum material is put in smelting furnace and is fused into liquid, the temperature control in smelting furnace is in 750-830
DEG C, then it is stand-by to obtain aluminium liquid by aluminium liquid treatment process；
S2：Mould prepares, and opens mould, uniform application releasing agent in the die cavity of mould, and the thickness of releasing agent will control
0.05-0.08mm；
S3：Mould preheats, and the mould having smeared releasing agent is placed in die heater, and mould is integrally preheated to 100- in S2
200℃；
S4：Mould installion, preheated mould in S3 is taken out by industry mechanical arm, and preheated mould installion is being poured
On casting machine；
S5：Die casting, by the aluminium liquid preparing in S1 in the stalk press-in metal casting mould on casting machine, and pours
The speed of cast aluminium liquid is slower, and the temperature of its casting is 750-815 DEG C；
S6：Cooling die sinking, after the completion of casting, should be lowered the temperature mould with water in time, when the aluminium liquid of the pouring of metal die, rising head is cold
When being but frozen into solid-state, stop being water-cooled, open mould afterwards and take out fine aluminium foundry goods；
S7：Casting cleaning, the pouring of the cast product taking out in S6, rising head are removed, and are polished in the surface of fine aluminium foundry goods
Process.
2. a kind of straight pouring technique of pure aluminum metal mould according to claim 1 is it is characterised in that the material of described metal die
Expect for No. 45 steel.
3. a kind of straight pouring technique of pure aluminum metal mould according to claim 1 is it is characterised in that the formula of described releasing agent
It is made up of zinc oxide, sodium metasilicate and water, its ratio of components is classified as 5:0.8:100.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610823376.1A CN106392037A (en) | 2016-09-14 | 2016-09-14 | Direct casting technology for pure aluminum metal mold |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610823376.1A CN106392037A (en) | 2016-09-14 | 2016-09-14 | Direct casting technology for pure aluminum metal mold |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106392037A true CN106392037A (en) | 2017-02-15 |
Family
ID=58000109
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610823376.1A Pending CN106392037A (en) | 2016-09-14 | 2016-09-14 | Direct casting technology for pure aluminum metal mold |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106392037A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108856647A (en) * | 2018-06-25 | 2018-11-23 | 郴州市金贵银业股份有限公司 | A kind of technique of investment wax casting silverware |
| CN113042689A (en) * | 2021-02-25 | 2021-06-29 | 庄顺宝 | Casting process of ferrous metal casting |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20090136377A1 (en) * | 2005-05-25 | 2009-05-28 | Keita Yamana | Process for producing aluminum composite material |
| CN102605206A (en) * | 2012-03-29 | 2012-07-25 | 天津千鑫有色金属制品有限公司 | Aluminium alloy casting manufacturing process |
| CA2876132A1 (en) * | 2012-06-29 | 2014-01-03 | Constellium France | Method for producing an aluminium alloy foam by moulding |
| CN103691886A (en) * | 2013-12-24 | 2014-04-02 | 上海爱仕达汽车零部件有限公司 | Metal mould casting method of cylinder cover |
| CN105382241A (en) * | 2015-12-30 | 2016-03-09 | 上海爱仕达汽车零部件有限公司 | Casting process of oil separator box body |
-
2016
- 2016-09-14 CN CN201610823376.1A patent/CN106392037A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20090136377A1 (en) * | 2005-05-25 | 2009-05-28 | Keita Yamana | Process for producing aluminum composite material |
| CN102605206A (en) * | 2012-03-29 | 2012-07-25 | 天津千鑫有色金属制品有限公司 | Aluminium alloy casting manufacturing process |
| CA2876132A1 (en) * | 2012-06-29 | 2014-01-03 | Constellium France | Method for producing an aluminium alloy foam by moulding |
| CN103691886A (en) * | 2013-12-24 | 2014-04-02 | 上海爱仕达汽车零部件有限公司 | Metal mould casting method of cylinder cover |
| CN105382241A (en) * | 2015-12-30 | 2016-03-09 | 上海爱仕达汽车零部件有限公司 | Casting process of oil separator box body |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108856647A (en) * | 2018-06-25 | 2018-11-23 | 郴州市金贵银业股份有限公司 | A kind of technique of investment wax casting silverware |
| CN113042689A (en) * | 2021-02-25 | 2021-06-29 | 庄顺宝 | Casting process of ferrous metal casting |
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| C06 | Publication | ||
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| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170215 |
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| RJ01 | Rejection of invention patent application after publication |