CN106391841A - Die for multi-hole machining of aluminum template - Google Patents
Die for multi-hole machining of aluminum template Download PDFInfo
- Publication number
- CN106391841A CN106391841A CN201610989528.5A CN201610989528A CN106391841A CN 106391841 A CN106391841 A CN 106391841A CN 201610989528 A CN201610989528 A CN 201610989528A CN 106391841 A CN106391841 A CN 106391841A
- Authority
- CN
- China
- Prior art keywords
- mould
- fixed plate
- upper mould
- die
- guide pillar
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/24—Perforating, i.e. punching holes
- B21D28/34—Perforating tools; Die holders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/01—Selection of materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
- B21D37/12—Particular guiding equipment, e.g. pliers; Special arrangements for interconnection or cooperation of dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/18—Lubricating, e.g. lubricating tool and workpiece simultaneously
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Punching Or Piercing (AREA)
Abstract
The invention discloses a die for multi-hole machining of an aluminum template. The die comprises an upper die fixing plate and a lower die fixing plate which are arranged up and down. Guide columns, a plurality of upper die bodies and a rubber pressing roller are installed on the upper die fixing plate. Guide sleeves, lower die bodies and a discharge plate are installed on the lower die fixing plate. According to a product machined through the die, the hole tolerance between a hole formed in the head of the product and a hole formed in the tail of the product can be controlled within +/-0.4mm, the precision requirement for parts is met, and the usability is greatly improved; meanwhile, the upper die bodies are divided into two groups for operation in two batches, the total stamping force is decreased by half, the service life of the upper die bodies is prolonged, and high economical efficiency and energy conservation are achieved; furthermore, double oblique surfaces are designed on the edge of each upper die body, the stamping force is greatly decreased, a smooth hole can be obtained, and the discharging force is reduced almost to zero; and the guide columns have a self-lubrication function, abrasion caused by dry friction between the guide columns and the corresponding guide sleeves is avoided, the service life of the whole die is prolonged, and the use requirement of long-service-life and high-precision dies are met.
Description
Technical field
The invention belongs to technical field of mold is and in particular to a kind of aluminum alloy pattern plate porous processing mould.
Background technology
Aluminum alloy mould plate system has had the applicating history of nearly 50 years from 1962 since the U.S. is born.In the U.S., add
The developed country such as put on airs, and as Mexico, Brazil, Malaysia, Korea S, India country of infant industry building
In, all it is widely used.Various countries during promoting the use of, be also accumulated from the design of a large amount of aluminum alloy pattern plates, manufacture,
Application and construction experience.
In aluminium section bar deep processing, the industrial aluminum profile of multi-hole position strip needs on request on the diverse location of aluminium section bar
Stamp the installing hole of different size, be to punch one by one according to processing method traditional at present, there are the following problems：1st, work efficiency
Lowly；2nd, need constantly to adjust section bar angle according to punch position, often, processing precision of products is impacted for positioning；3rd, in aluminum
In template, the positional precision of punched hole directly influences the serviceability of aluminum alloy pattern plate, and the mode positional precision punched one by one is relatively
Low；4th, wall form is the product that need to produce in enormous quantities, and material is 6061-T6 extruding aluminium alloy sectional, the aperture of any holes
Tolerance is ± 0.1mm, and punching one by one cannot guarantee that the precision of any holes pitch-row, becomes a processing and has to asking of solution
Topic；5th, traditional diamond-making technique piercing punch punching power is larger, easily damages piercing punch.
Content of the invention
In order to overcome the shortcomings of described in background technology, the present invention provides kind of an aluminum alloy pattern plate porous processing mould, this processing mold
The active length of piercing punch is designed as two kinds of sizes, on odd number, mould is one group, on even number, mould is another group, two groups
Length differs a thickness of workpiece, and such design makes total stamping press halve, meanwhile, in order to reduce blanking pressure, also to punch
Cutting edge be designed so that while punch can mitigate punching power, bright and clean hole can also be obtained so that stripping force reduces
To almost nil.
The technical solution adopted for the present invention to solve the technical problems is：
A kind of aluminum alloy pattern plate porous processing mould, including upper mould fixed plate setting up and down and lower mold fixed plate, upper mould fixed plate is used
In fixing upper mould, guide pillar and rubber pressing roller, lower mold fixed plate is used for fixing lower mould, guide pin bushing and stripper.
Upper mould fixed plate left half is vertically-mounted multiple guide pillars, and the lower mold fixed plate immediately below each guide pillar bottom sets
Be equipped with the guide pin bushing matching with guide pillar, guide pillars and bushes cooperates, for be applied in combination with assembly in mould guarantee mould with
Accurately positioning carries out activity guiding mold stroke.
Multiple upper moulds are installed in the middle part of upper mould fixed plate, the lower mold fixed plate immediately below mould bottom on each is provided with
The supporting lower mould of upper mould, upper die and lower die are used in conjunction with each other, and in realization, the cutting edge of mould bottom is punched out to workpiece, lower mould top
End side surface is stripper, and workpiece is by positive stripper discharging, waste material nature material leakage.
Upper mould fixed plate right half is provided with multiple rubber pressing rollers, and the roll surface of each rubber pressing roller is pushed down to be positioned over and unloaded
Workpiece on flitch, it is to avoid in punch process, workpiece deviates commitment positions.
Described multiple upper mould is divided into two groups, and upper mould odd number from left to right is first group, upper mould idol from left to right
Several be second group, first group and second group of active length differs a thickness of workpiece, in actual punch process, first group
Carry out operation in two batches with second group, be first group of upper punch hole first, second group of upper punch hole afterwards, applicant passes through reality
, so that total stamping press halves, in prolongation, the service life of mould, reaches economical and energy saving for operation and theoretical reckoning, so operation
Purpose.
The cutting edge of described upper mould carries out grinding with the gradient of thickness of workpiece 1/10th and becomes to the diclinic caving in
Face, applicant passes through actual job and theoretical reckoning, and such structure not only can reduce punching power, can obtain bright and clean simultaneously
Hole so that stripping force is reduced to almost zero.
Preferably, described guide pillar includes guide pillar body, and guide pillar body is provided with dimpled grain, and dimpled grain is inlaid with solid lubrication
Material, the thickness of solid lubricant is more than 0.5mm, and compared with prior art, this structure possesses self-lubricating function, in mould fortune
Row initial stage, and refueling when not having lubricating oil not in time, can voluntarily provide lubrication, reduce between guide pillar and guide pin bushing due to
Dry friction and the abrasion that produces, improve the service life of whole set of die, meet the use requirement of long-life, high-precision mold.
Preferably, about described lower mold fixed plate, two ends are provided with locating piece, and locating piece assists multiple rubber pressing rollers
Workpiece is positioned, be further ensured that workpiece in process in set position so that the workpiece produced meets opens
Begin to need.
Preferably, the material of described upper mould is Crl2, and the material of described lower mould is T10 steel, described guide pillar
Material with guide pin bushing is GCr15 steel so that this mould has higher hardness, uniform tissue, good wearability, high
The performances such as contact fatigue.
It is an advantage of the invention that：
（1）The hole tolerance of the product that the present invention processes holes end to end all controls in ± 0.4mm, has reached the precision of part
Require, the serviceability of product is greatly improved；
（2）The present invention is divided into two groups to carry out operation in two batches multiple upper moulds so that total stamping press halves, the use of mould in prolongation
In the life-span, reach the purpose of economical and energy saving；
（3）The present invention is designed to the cutting edge of upper mould, is greatly reduced punching power, can obtain bright and clean hole simultaneously, make
Obtain stripping force and be reduced to almost zero；
（4）The guide pillar of the present invention can voluntarily provide lubrication, reduces the abrasion producing between guide pillar and guide pin bushing due to dry friction,
Improve the service life of whole set of die, meet the use requirement of long-life, high-precision mold.
Brief description
Fig. 1 is the front view of the present invention；
Fig. 2 is the sectional view in B-B face in Fig. 1；
Fig. 3 is the length schematic diagram of fixing multiple upper mould on upper mould fixed plate；
Fig. 4 is the bibeveled structural representation of upper mould bottom；
Fig. 5 is the structural representation of guide pillar；
Fig. 6 is the enlarged drawing at A in Fig. 5.
In figure symbol description：1st, upper mould fixed plate；2nd, lower mold fixed plate；3rd, guide pillar；4th, guide pin bushing；5th, upper mould；6th, lower mould；7、
Stripper；8th, rubber pressing roller；9th, workpiece；10th, guide pillar body；11st, dimpled grain；12nd, solid lubricant；13rd, locating piece.
Specific embodiment
Below in conjunction with accompanying drawing, the present invention is further illustrated：
As shown in figure 1, a kind of aluminum alloy pattern plate porous processing mould, including upper mould fixed plate 1 setting up and down and lower mold fixed plate 2,
It is respectively used to fixing upper mould 5 and lower mould 6, lower mold fixed plate 2 about two ends are provided with locating piece 13.
As shown in Fig. 2 in order to ensure mould carries out activity guiding mold stroke accurately to position, described upper mould is fixed
Plate 1 left half is vertically-mounted multiple guide pillars 3, and the lower mold fixed plate 2 immediately below each guide pillar 3 bottom is provided with and guide pillar 3
The guide pin bushing 4 matching；Cutting edge in order to realize upper mould 5 bottom is punched out to workpiece 9, is provided with many in the middle part of upper mould fixed plate 1
Individual upper mould 5, the lower mold fixed plate 2 immediately below mould 5 bottom on each is provided with the lower mould 6 supporting with upper mould 5, lower mould 6 top
Side is stripper 7.In order to avoid in punch process, workpiece 9 deviates commitment positions, upper mould fixed plate 1 right half is provided with multiple
Rubber pressing roller 8, the roll surface of each rubber pressing roller 8 pushes down the workpiece 9 being positioned on stripper 7.
As shown in figure 3, so that total stamping press halves, the service life of mould 5 in prolongation, reach the mesh of economical and energy saving
, described multiple upper mould 5 is divided into two groups, and upper mould 5 odd number from left to right is first group, upper mould 5 even number from left to right
Individual be second group, first group and second group of active length differs a thickness of workpiece, and in the present embodiment, active length differs and is
8mm, in actual punch process, first group and second group carries out operation in two batches, is first group of upper punch hole first, and afterwards
Two groups of upper punch holes.
As shown in figure 4, in order to reduce punching power, bright and clean hole can be obtained so that stripping force is reduced to almost simultaneously
Zero, the cutting edge of described upper mould 5 carries out grinding with the gradient of thickness of workpiece 1/10th and becomes to the double inclined plane caving in, this
In embodiment, gradient is 2 °.
As shown in Figure 5 and Figure 6, described guide pillar 3 includes guide pillar body 10, and guide pillar body 10 is provided with dimpled grain 11, dimpled grain
It is inlaid with solid lubricant 12, the thickness of solid lubricant 12 is more than 0.5mm on 11.
So that this mould has higher hardness, uniform tissue, the property such as good wearability, high contact fatigue
Can, the material of described upper mould 5 is Crl2, and the material of described lower mould 6 is T10 steel, and described guide pillar 3 and guide pin bushing 4 are used
Material be GCr15 steel.
Finally it should be noted that：Obviously, above-described embodiment is only intended to clearly illustrate example of the present invention, and simultaneously
The non-restriction to embodiment.For those of ordinary skill in the field, can also do on the basis of the above description
Go out change or the variation of other multi-forms.There is no need to be exhaustive to all of embodiment.And thus drawn
Obvious change that Shen goes out or change among still in protection scope of the present invention.
Claims (4)
1. a kind of aluminum alloy pattern plate porous processing mould, including upper mould fixed plate setting up and down and lower mold fixed plate it is characterised in that
Upper mould fixed plate left half is vertically-mounted multiple guide pillars, and the lower mold fixed plate immediately below each guide pillar bottom is provided with
The guide pin bushing matching with guide pillar；
Multiple upper moulds are installed in the middle part of upper mould fixed plate, the lower mold fixed plate immediately below mould bottom on each are provided with and upper mould
Supporting lower mould, lower die tip side is stripper；
Upper mould fixed plate right half is provided with multiple rubber pressing rollers, and the roll surface of each rubber pressing roller is pushed down and is positioned over stripper
On workpiece；
Described multiple upper mould is divided into two groups, and upper mould odd number from left to right is first group, upper mould even number from left to right
For second group, first group and second group of active length differs a thickness of workpiece；
The cutting edge of described upper mould carries out grinding with the gradient of thickness of workpiece 1/10th and becomes to the double inclined plane caving in.
2. as claimed in claim 1 a kind of aluminum alloy pattern plate porous processing mould it is characterised in that described guide pillar include guide pillar this
Body, guide pillar body is provided with dimpled grain, and dimpled grain is inlaid with solid lubricant, and the thickness of solid lubricant is more than 0.5mm.
3. as claimed in claim 2 a kind of aluminum alloy pattern plate porous processing mould it is characterised in that about described lower mold fixed plate
Two ends are provided with locating piece.
4. as claimed in claim 3 a kind of aluminum alloy pattern plate porous processing mould it is characterised in that the material of described upper mould is
Crl2, the material of described lower mould is T10 steel, and the material of described guide pillars and bushes is GCr15 steel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610989528.5A CN106391841A (en) | 2016-11-10 | 2016-11-10 | Die for multi-hole machining of aluminum template |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610989528.5A CN106391841A (en) | 2016-11-10 | 2016-11-10 | Die for multi-hole machining of aluminum template |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106391841A true CN106391841A (en) | 2017-02-15 |
Family
ID=59230383
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610989528.5A Pending CN106391841A (en) | 2016-11-10 | 2016-11-10 | Die for multi-hole machining of aluminum template |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106391841A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109047463A (en) * | 2017-03-01 | 2018-12-21 | 宁波奉化飞天人精密模具设计有限公司 | A kind of thin aluminum sheet perforating device for press machine |
| CN112059004A (en) * | 2020-08-31 | 2020-12-11 | 冒鹏飞 | Aluminum veneer hollow structure blanking processing method |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN87102025A (en) * | 1987-05-16 | 1988-12-07 | 文先忠 | The process for stamping of limit stamping-out spring song |
| JP2003039122A (en) * | 2001-07-26 | 2003-02-12 | Matsushita Electric Ind Co Ltd | Apparatus and method for blanking micro pore |
| CN201088989Y (en) * | 2007-06-26 | 2008-07-23 | 比亚迪股份有限公司 | Blanking die |
| CN103934355A (en) * | 2014-05-08 | 2014-07-23 | 安徽大昌科技股份有限公司 | Punching die of automobile left end plate |
| CN203764783U (en) * | 2014-04-02 | 2014-08-13 | 嘉兴迈特尔宝欣机械工业有限公司 | Nitrogen spring lifting pin |
| CN204122573U (en) * | 2014-10-16 | 2015-01-28 | 马鞍山市力涛数控机床有限公司 | For the mould of long square platform hydraulic piercing press |
| CN206153377U (en) * | 2016-11-10 | 2017-05-10 | 湖北森峰铝模科技有限公司 | Porous mold processing of aluminum mould board |
-
2016
- 2016-11-10 CN CN201610989528.5A patent/CN106391841A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN87102025A (en) * | 1987-05-16 | 1988-12-07 | 文先忠 | The process for stamping of limit stamping-out spring song |
| JP2003039122A (en) * | 2001-07-26 | 2003-02-12 | Matsushita Electric Ind Co Ltd | Apparatus and method for blanking micro pore |
| CN201088989Y (en) * | 2007-06-26 | 2008-07-23 | 比亚迪股份有限公司 | Blanking die |
| CN203764783U (en) * | 2014-04-02 | 2014-08-13 | 嘉兴迈特尔宝欣机械工业有限公司 | Nitrogen spring lifting pin |
| CN103934355A (en) * | 2014-05-08 | 2014-07-23 | 安徽大昌科技股份有限公司 | Punching die of automobile left end plate |
| CN204122573U (en) * | 2014-10-16 | 2015-01-28 | 马鞍山市力涛数控机床有限公司 | For the mould of long square platform hydraulic piercing press |
| CN206153377U (en) * | 2016-11-10 | 2017-05-10 | 湖北森峰铝模科技有限公司 | Porous mold processing of aluminum mould board |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109047463A (en) * | 2017-03-01 | 2018-12-21 | 宁波奉化飞天人精密模具设计有限公司 | A kind of thin aluminum sheet perforating device for press machine |
| CN112059004A (en) * | 2020-08-31 | 2020-12-11 | 冒鹏飞 | Aluminum veneer hollow structure blanking processing method |
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|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170215 |
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| RJ01 | Rejection of invention patent application after publication |