CN106391526B - Crawler type water-eliminating method for rubber for tire component - Google Patents
Crawler type water-eliminating method for rubber for tire component Download PDFInfo
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- CN106391526B CN106391526B CN201610755493.9A CN201610755493A CN106391526B CN 106391526 B CN106391526 B CN 106391526B CN 201610755493 A CN201610755493 A CN 201610755493A CN 106391526 B CN106391526 B CN 106391526B
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- support rollers
- water
- rubber
- roller
- deflecting roller
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- 229920001971 elastomer Polymers 0.000 title claims abstract description 89
- 239000005060 rubber Substances 0.000 title claims abstract description 89
- 238000000034 method Methods 0.000 title claims abstract description 35
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 98
- 230000005540 biological transmission Effects 0.000 claims description 11
- 230000033001 locomotion Effects 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 7
- 239000003795 chemical substances by application Substances 0.000 claims description 3
- 238000013016 damping Methods 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims 1
- 230000000712 assembly Effects 0.000 description 8
- 238000000429 assembly Methods 0.000 description 8
- 238000001125 extrusion Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000006096 absorbing agent Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 241000628997 Flos Species 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 235000013339 cereals Nutrition 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/14—Wipes; Absorbent members, e.g. swabs or sponges
- B08B1/143—Wipes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/27—Cleaning; Purging; Avoiding contamination
- B29C48/274—Cleaning; Purging; Avoiding contamination of the extruded articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
- B29D30/08—Building tyres
- B29D30/10—Building tyres on round cores, i.e. the shape of the core is approximately identical with the shape of the completed tyre
- B29D30/16—Applying the layers; Guiding or stretching the layers during application
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
- B29D30/08—Building tyres
- B29D30/20—Building tyres by the flat-tyre method, i.e. building on cylindrical drums
- B29D30/30—Applying the layers; Guiding or stretching the layers during application
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
- B29D30/08—Building tyres
- B29D30/10—Building tyres on round cores, i.e. the shape of the core is approximately identical with the shape of the completed tyre
- B29D30/16—Applying the layers; Guiding or stretching the layers during application
- B29D2030/1664—Details, accessories or auxiliary operations not provided for in the other subgroups of B29D30/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
- B29D30/08—Building tyres
- B29D30/20—Building tyres by the flat-tyre method, i.e. building on cylindrical drums
- B29D30/30—Applying the layers; Guiding or stretching the layers during application
- B29D2030/3064—Details, accessories and auxiliary operations not otherwise provided for
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
- Tires In General (AREA)
Abstract
The present invention relates to a kind of crawler type water-eliminating method for rubber for tire component, including support is taken out in (1) traction, the lower support of (2) setting, the collateral support of (3) setting, support in (4) setting, (5) plug-in package, (6), (7) start to remove water, (8) remove water and finish.This method can make rubber assembly pass through sponge crawler under the premise of protecting crawler belt shape sponge without damage；Crawler type de-watering apparatus is by way of sponge and the upper and lower mantle friction of rubber for tire component, realize the moisture for efficiently, neatly wiping rubber assembly surface, rubber for tire component can be dried simultaneously upper and lower surfaces of water stain with one piece of sponge, the energy has been saved, has had the characteristics that environment friendly；Casing ply can extend the service life of crawler belt shape sponge.
Description
Technical field：
The invention belongs to rubber tyre production technical fields, and in particular to a kind of crawler type for rubber for tire component is removed
Water method efficiently, neatly wipes rubber assembly surface by way of sponge and the upper and lower mantle friction of rubber for tire component
Moisture.
Background technology：
In existing tire production process, since temperature is higher after head extrusion for the rubber assemblies such as sidewall and tyre surface, need
Cooling down is carried out, most of tire production producers are cooled down using water-cooling pattern, and the rubber assemblies such as sidewall, tyre surface are cold by spraying
But after, water droplet, water stain can be attached on upper and lower surface.Because of technological requirement, subsequently to each component carry out fitting assembling when its
Surface cannot have moisture, otherwise can influence the fitting effect of tire；On the other hand, the rubber assemblies such as tyre surface, sidewall are stacking grain bin
When putting, moisture can cause to be adhered between rubber parts again, influence to take.Therefore, the rubber assemblies table such as sidewall and tyre surface is removed
The water droplet in face water stain just seems particularly significant.Some producers are removed water using hot wind water-blowing device, and the effect is unsatisfactory, work(
Consumption is very big, and treated that still often there is moisture on the rubber assemblies such as sidewall, tyre surface surface, when being bonded on molding machine,
It is bad to be bonded effect.At present for rubber assembly except water process major way is to be come out from extruder in rubber assembly, pass through
The pipelining of spray equipment, de-watering apparatus, therefore movement speed of the rubber assembly on de-watering apparatus is and rubber assembly
Speed of production it is identical.The rubber assemblies such as sidewall are that tens meters of length is even up to a hundred when being produced from extruder
The rubber strip of rice, and the extrusion speed of extruder is very slow, therefore the synchronous water removal of a slat gum component also tends to need to take
Even ten a few houres a few hours.Chinese patent ZL201120555189.2 discloses a kind of rubber tread squeezing water, including two
Item sponge roller made of sponge, sponge roller transmission device and pressure roller squeezing water, two sponge rollers are transmitted by sponge roller and are filled
Driving is set, two sponge rollers are disposed vertically up and down, respectively upper layer sponge roller and lower layer's sponge roller, and rubber assembly is by upper layer sea
Among continuous roller and lower layer's sponge roller, the droplet that upper and lower two layers of tyre surface is just absorbed by sponge roller, and is squeezed by pressure roller squeezing water
Go out sponge.The shortcomings that patent, is that sponge contacts with tyre surface for line, and contact area is too small；Secondly the contact surface of tyre surface and sponge
Between there is no relative displacement, water-taking efficiency not high；And extrusion process is not carried out to the water of upper sponge roller, sponge can be caused
Roller reduces water-taking efficiency after absorbing water by long-time since itself water content is excessively high.In addition, Chinese patent
ZL201020169996.6 discloses a kind of more sponge roller water absorbers, is to match suit on tire tread extrusion equipment train line
It sets, including the suction unit being arranged in film transport path, often covers suction unit by under the upper sponge roller that lifts and rotation
Sponge roller is constituted, and the suction unit is set as two sets or two sets or more, each upper sponge roller synchronization lifting covered in suction unit,
Lower sponge roller rotates synchronously, cover keeps equal distance between suction units more, and adjacent two sets of suction units are smaller than
The length of film.Increase a set of above sponge roller on the basis of single sponge roller water absorber, forms the shape of more sponge roller water suctions
Formula extends film and sponge roller time of contact, blots the droplet on film.Increase sponge roller water suction dress in spray equipment end
It sets, is made of upper and lower two sponge rollers, the rubber assemblies such as sidewall, tyre surface pass through among two sponge rollers and drive two seas
Continuous roller rotation, water-absorbing sponge roller can not reabsorb moisture due to being saturated in use for some time because absorbing water, so to be arranged
Water process increases by a pressure roller below the sponge roller of lower end and squeezes lower sponge roller so that the moisture in sponge can exhaust.Specially
Sharp ZL201020169996.6 increases the contact area of sponge and rubber assembly compared with patent ZL201120555189.2,
But still belonging to line contact, contact area is still smaller；And also without opposite between sponge and the contact surface of rubber assembly
Displacement, water-taking efficiency be not high；Also extrusion process is not carried out to the water in upper sponge roller, can cause after long working tyre surface,
The moisture of the rubber assemblies upper surface such as sidewall can not be absorbed cleanly.
Invention content：
It is an object of the invention to overcome disadvantage of the existing technology, a kind of crawler belt for rubber for tire component is provided
Formula water-eliminating method efficiently, neatly wipes rubber assembly by way of sponge and the upper and lower mantle friction of rubber for tire component
The moisture on surface.
To achieve the goals above, the technique mistake of the crawler type water-eliminating method of the present invention for rubber for tire component
Journey includes the following steps：
(1) it draws：Rubber for tire component is drawn from other transmission devices before crawler type de-watering apparatus to crawler type
The passway of the material channel of de-watering apparatus；
(2) the lower support of setting：One piece of width is equal to crawler belt shape sponge width, length is more than lower first support rollers and interior change
It is injected in the spongiotic intermediate gap of crawler belt shape to roller distance, stalloy level of the thickness less than 2mm；
(3) collateral support is set：Two sled rollers are injected in the spongiotic intermediate gap of crawler belt shape, and are respectively placed in Bao Gang
On piece, two distances prized between rollers are more than the width of rubber for tire component；
(4) it is supported in setting：One block-shaped specification stalloy identical with step (2) stalloy is inserted into two sleds
Between roller and crawler belt shape sponge so that two sled rollers, two blocks of stalloys support a rectangular channel；
(5) plug-in package：After the water of rubber for tire component end is dried, pass through in the rectangular channel described in step (4)
And it draws to other subsequent transmission devices of crawler type de-watering apparatus；
(6) support is taken out：Step (2) is taken out to two stalloys and two sled rollers described in step (4)；
(7) start to remove water：The transmission device and crawler type de-watering apparatus of rubber for tire component are opened simultaneously；
(8) water removal finishes：After a tires rubber assembly removes water completion and leaves crawler type de-watering apparatus, crawler belt is closed
Formula de-watering apparatus realizes crawler type remove water function.
It is real by crawler type de-watering apparatus to implement the crawler type water-eliminating method of the present invention for rubber for tire component
Apply, the agent structure of crawler type de-watering apparatus include rack, upper first support rollers, upper tail support rollers, lower first support rollers, under
Tail support rollers, interior deflecting roller, outer deflecting roller, water squeezing roller, driving device and crawler belt shape sponge；There are materials in rack
Channel；Upper head support rollers, upper tail support rollers, lower first support rollers, lower tail support rollers, interior deflecting roller, outer deflecting roller
Son, water squeezing roller and driving device are respectively and fixedly installed in rack；Upper head support rollers, upper tail support rollers, lower first support
Roller, lower tail support rollers, interior deflecting roller, the axis of outer deflecting roller and water squeezing roller are parallel to each other；Upper head support rollers
It is distributed above lower first support rollers and with lower first support rollers axial symmetry, upper tail support rollers are located in lower tail support rollers
It just and with lower tail support rollers axial symmetry is distributed, upper head support rollers are located at same level, lower first branch with upper tail support rollers
Support roller is located at same level with lower tail support rollers；It is upper head support rollers and upper tail support rollers between symmetry axis, under
Symmetry axis between first support rollers and lower tail support rollers is same root symmetry axis；Interior deflecting roller, outer deflecting roller and squeeze
Damping roller is arranged in order from left to right on the extended line of the symmetry axis；Upper head support rollers are located at the upper tail support rollers right side
Side, interior deflecting roller are located at upper tail support rollers lower right side.
The rotation of upper head support rollers, upper tail support rollers, lower first support rollers, lower tail support rollers and outer deflecting roller
Direction is identical, and the direction of rotation of water squeezing roller and interior deflecting roller is opposite with the outer direction of rotation of deflecting roller；Upper head support rollers
Gap between sub and lower first support rollers is 0.8~0.9 times of the sum of crawler belt shape sponge and the thickness of rubber for tire component；Outer change
To 0.7~0.8 times that the gap between roller and water squeezing roller is crawler belt shape sponge thickness；A diameter of tire rubber of interior deflecting roller
0.6~0.8 times of the thickness of glue component.
Driving device is sequentially connected with upper tail support rollers, lower tail support rollers and outer deflecting roller；Driving device selects
Common motor；Spine, upper head support rollers is distributed in the surface of upper tail support rollers, lower tail support rollers and outer deflecting roller
The surface of sub, lower first support rollers, interior deflecting roller and water squeezing roller is smooth.The length of spine be cord layer thickness 0.9~
1.1 times,
Crawler belt shape sponge is sleeved on successively on upper backup roll, interior deflecting roller, lower backing roll and outer deflecting roller；It carries out
The direction of motion with shape sponge is vertical with the direction of motion of rubber for tire component.
Crawler belt shape sponge includes spongy layer and casing ply, and spongy layer is in direct contact with interior deflecting roller and water squeezing roller, curtain
Layer of cloth is direct with upper first support rollers, upper tail support rollers, lower first support rollers, lower tail support rollers and outer deflecting roller respectively
Contact.
Crawler belt shape sponge surface is distributed with multiple prismatic protrusion, and the angle of prismatic protrusion and crawler belt shape sponge side is 30~
60°；The whole lines of prismatic protrusion is parallel unidirectional twill or parallel V-arrangement twill.
Outer deflecting roller is equipped with water receiving tank with water squeezing roller gap；Water receiving groove shape is the elongated slot of bar shaped, the length of water receiving tank
Side is parallel with the axis of water squeezing roller, and the length of the long side of water receiving tank is more than the width of crawler belt shape sponge, and water receiving trench bottom is connected to row
Water pipe.
Upper middle support rollers are equipped between upper head support rollers and upper tail support rollers；Lower head support rollers and lower tail support
Lower middle support rollers are equipped between roller.
The present invention is compared with the existing technology：The method removed water to rubber for tire component using crawler type de-watering apparatus can
To make rubber assembly pass through sponge crawler under the premise of protecting crawler belt shape sponge without damage；Crawler type de-watering apparatus
By way of sponge and the upper and lower mantle friction of rubber for tire component, realize efficiently, neatly erasing rubber assembly surface
It is upper and lower surfaces of water stain can to dry rubber for tire component with one piece of sponge, has saved the energy simultaneously for moisture, has environment friend
The characteristics of good property；Casing ply can extend the service life of crawler belt shape sponge.
Description of the drawings：
Fig. 1 is the process flow chart of crawler type water-eliminating method of the present invention.
Fig. 2 is the structural principle front view for the crawler type de-watering apparatus that the embodiment of the present invention 1 is related to.
Fig. 3 is the structural principle vertical view for the crawler type de-watering apparatus that the embodiment of the present invention 1 is related to.
Fig. 4 is the partial schematic diagram of upper tail support rollers and crawler belt shape sea that the embodiment of the present invention 1 is related to.
Fig. 5 is the structural principle front view for the crawler type de-watering apparatus that the embodiment of the present invention 2 is related to.
Fig. 6 is the structural principle front view for the crawler type de-watering apparatus that the embodiment of the present invention 3 is related to.
Fig. 7 is the structural principle vertical view for the water receiving tank that the embodiment of the present invention 3 is related to.
Fig. 8 is the surface texture structure schematic diagram for the crawler belt shape sponge that the embodiment of the present invention 1 is related to.
Fig. 9 is the surface texture structure schematic diagram for the crawler belt shape sponge that the embodiment of the present invention 4 is related to.
Specific implementation mode：
The invention will be further described by way of example and in conjunction with the accompanying drawings.
Embodiment 1：
The technical process for the crawler type water-eliminating method for rubber for tire component that the present embodiment is related to, including following step
Suddenly：
(1) it draws：Rubber for tire component 9 is drawn from other transmission devices before crawler type de-watering apparatus to crawler type
The passway of the material channel 101 of de-watering apparatus；
(2) the lower support of setting：One piece of width is equal to 8 width of crawler belt shape sponge, length be more than lower first support rollers 301 with
Stalloy level of the interior deflecting roller 4 apart from, thickness less than 2mm injects in the intermediate gap that crawler belt shape sponge 8 is formed；
(3) collateral support is set：Two sled rollers are injected in the intermediate gap that crawler belt shape sponge 8 is formed, and are respectively placed in thin
On steel disc, the distance between two sled rollers is more than the width of rubber for tire component 9；
(4) it is supported in setting：One block-shaped specification stalloy identical with step (2) stalloy is inserted into two sleds
Between roller and crawler belt shape sponge 8 so that two sled rollers, two blocks of stalloys support a rectangular channel；
(5) plug-in package：After the water of 9 end of rubber for tire component is dried, pass through in the rectangular channel described in step (4)
And it draws to other subsequent transmission devices of crawler type de-watering apparatus；
(6) support is taken out：Step (2) is taken out to two stalloys and two sled rollers described in step (4)；
(7) start to remove water：The transmission device and crawler type de-watering apparatus of rubber for tire component 9 are opened simultaneously；
(8) water removal finishes：After a tires rubber assembly 9 removes water completion and leaves crawler type de-watering apparatus, closes and carry out
Belt de-watering apparatus realizes crawler type remove water function.
It is real by crawler type de-watering apparatus to implement the crawler type water-eliminating method of the present invention for rubber for tire component
It applies, the agent structure of crawler type de-watering apparatus includes rack 1, upper first support rollers 201, upper tail support rollers 202, lower first support
Roller 301, lower tail support rollers 302, interior deflecting roller 4, outer deflecting roller 5, water squeezing roller 6, driving device 7 and crawler belt shape sea
Silk floss 8；There are material channels 101 in rack 1；Upper head support rollers 201, upper tail support rollers 202, lower first support rollers 301, under
Tail support rollers 302, interior deflecting roller 4, outer deflecting roller 5, water squeezing roller 6 and driving device 7 are respectively and fixedly installed to rack 1
On；Upper head support rollers 201, upper tail support rollers 202, lower first support rollers 301, lower tail support rollers 302, interior deflecting roller
4, the axis of outer deflecting roller 5 and water squeezing roller 6 is parallel to each other；Upper head support rollers 201 are located at lower 301 top of first support rollers
And be distributed with 301 axial symmetry of lower first support rollers, upper tail support rollers 202 are located at 302 top of lower tail support rollers and and lower tail
302 axial symmetry of support rollers is distributed, and upper head support rollers 201 are located at same level, lower first support with upper tail support rollers 202
Roller 301 and lower tail support rollers 302 are located at same level, thus upper first support rollers 201 and upper tail support rollers 202 it
Between symmetry axis, the symmetry axis between lower first support rollers 301 and lower tail support rollers 302 be same root symmetry axis, interior deflecting
Roller 4, outer deflecting roller 5 and water squeezing roller 6 are arranged in order from left to right on the extended line of the symmetry axis；Upper first support
Roller 201 is located at 202 right side of upper tail support rollers, and interior deflecting roller 4 is located at upper 202 lower right side of tail support rollers.
Upper first support rollers 201 that the present embodiment is related to, upper tail support rollers 202, lower first support rollers 301, lower tail branch
Support roller 302 is identical with the direction of rotation of outer deflecting roller 5, direction of rotation and the outer deflecting of water squeezing roller 6 and interior deflecting roller 4
The direction of rotation of roller 5 is opposite.
Gap between upper first support rollers 201 and lower first support rollers 301 that the present embodiment is related to be crawler belt shape sponge 8 with
0.9 times of the sum of the thickness of rubber for tire component 9；Gap between outer deflecting roller 5 and water squeezing roller 6 is that crawler belt shape sponge 8 is thick
0.8 times of degree；0.6 times of the thickness of a diameter of rubber for tire component 9 of interior deflecting roller 4.
The crawler belt shape sponge 8 that the present embodiment is related to includes spongy layer 801 and casing ply 802, spongy layer 801 and interior deflecting roller
Son 4 and water squeezing roller 6 are in direct contact, casing ply 802 respectively with upper first support rollers 201, upper tail support rollers 202, lower first branch
Support roller 301, lower tail support rollers 302 and outer deflecting roller 5 are in direct contact；Cord is got well than the intensity of sponge, is not allowed more
It is easily damaged, the service life of crawler belt shape sponge 8 can be extended.
The driving device 7 that the present embodiment is related to respectively with upper tail support rollers 202, lower tail support rollers 302 and outer deflecting
Roller 5 is sequentially connected；Driving device 7 selects common motor；Upper tail support rollers 202, lower tail support rollers 302 and outer change
Spine 12, upper head support rollers 201, lower first support rollers 301, interior deflecting roller 4 and squeeze roll is distributed with to the surface of roller 5
The surface of son 6 is smooth.Spine 12 is pierced into the casing ply 802 of crawler belt shape sponge 8, tail support rollers 202, lower tail support roller in raising
Son 302 and outer deflecting roller 5 prevent from skidding to the frictional force of crawler belt shape sponge 8, increase drive efficiency；Upper head support rollers
201, the surface of lower first support rollers 301, interior deflecting roller 4 and water squeezing roller 6 is smooth to reduce the resistance to crawler belt shape sponge 8
Power improves device whole efficiency；The length of spine 12 is 0.9~1.1 times of 802 thickness of casing ply；Crawler belt shape sponge 8 covers successively
On upper backup roll 2, interior deflecting roller 4, lower backing roll 3 and outer deflecting roller 5；The direction of motion of crawler belt shape sponge 8
It is vertical with the direction of motion of rubber for tire component 9；It is sliding friction, tire rubber between crawler belt shape sponge 8 and rubber for tire component 9
The upper surface of glue component 9 is with lower surface Impact direction on the contrary, offset each other, and the side-friction of reduction crawler belt shape sponge 8 is to wheel
The influence of 9 transmission direction of tire rubber component；Multiple prismatic protrusions, prismatic protrusion and crawler belt is distributed in the surface of crawler belt shape sponge 8
The angle of shape sponge side is 30~60 °；The whole lines of prismatic protrusion is parallel unidirectional twill.
The operating principle and process for the crawler type de-watering apparatus for rubber for tire component 9 that the present embodiment is related to be：Table
The rubber for tire component 9 that face speckles with water passes through the crawler type de-watering apparatus, crawler belt shape sponge 8 from the material channel 101 in rack 1
One similar traverse of formation under upper backup roll 2, lower backing roll 3, interior deflecting roller 4 and the support of outer deflecting roller 5
The shape of " recessed " word, the rubbers for tire component such as tyre surface, sidewall 9 pass through the intermediate gap that crawler belt shape sponge 8 is formed；Driving device 7
Each roller is driven to rotate, the upper and lower faces of friction pulley tire rubber component 9 simultaneously under the driving of roller of crawler belt shape sponge 8, simultaneously
Absorb the moisture in 9 upper and lower two faces of rubber for tire component；Crawler belt shape sponge 8 is squeezed by outer deflecting roller 5 with water squeezing roller 6, carries out
Contained humidity is extruded a part in band shape sponge 8, is designed using this water squeezing, it is ensured that with the rubbers for tire component such as tyre surface
The sponge that 9 upper surfaces are in contact can also the less state of long time retaining water content content.
Embodiment 2：
The crawler type water-eliminating method for rubber for tire component that the present embodiment is related to is implemented by crawler type de-watering apparatus,
Its main body composed structure is same as Example 1, the difference is that between upper head support rollers 201 and upper tail support rollers 202
Equipped with upper middle support rollers 203；It is equipped with lower middle support rollers 303 between lower head support rollers 301 and lower tail support rollers 302.
Embodiment 3：
The crawler type water-eliminating method for rubber for tire component that the present embodiment is related to is implemented by crawler type de-watering apparatus,
Its main body composed structure is same as Example 1, the difference is that further including water receiving tank 10, water receiving tank 10 is located at outer deflecting roller
5 with the lower section in 6 gap of water squeezing roller；10 shape of water receiving tank is the elongated slot of bar shaped, the axis of the long side and water squeezing roller 6 of water receiving tank 10
Parallel, the length of the long side of water receiving tank 10 is more than the width of crawler belt shape sponge 8, and 10 bottom of water receiving tank is connected to drainpipe 11；Water receiving
Slot 10 is mounted in rack 1, and the water squeezed out through outer deflecting roller 5 and water squeezing roller 6 is fallen in water receiving tank 10, and from drainpipe 11
Discharge.
Embodiment 4：
The crawler type water-eliminating method for rubber for tire component that the present embodiment is related to is implemented by crawler type de-watering apparatus,
Its main body composed structure is same as Example 1, the difference is that the whole lines of prismatic protrusion is parallel V-arrangement twill.
Embodiment 5：
The crawler type water-eliminating method for rubber for tire component that the present embodiment is related to is implemented by crawler type de-watering apparatus,
Its main body composed structure is same as Example 1, the difference is that between upper head support rollers 201 and lower first support rollers 301
Gap is 0.8 times of the sum of crawler belt shape sponge 8 and the thickness of rubber for tire component 9；Between outer deflecting roller 5 and water squeezing roller 6
Gap is 0.7 times of 8 thickness of crawler belt shape sponge；0.8 times of the thickness of a diameter of rubber for tire component 9 of interior deflecting roller 4.
Embodiment 6：
The crawler type water-eliminating method for rubber for tire component that the present embodiment is related to, key step embodiment 1 is identical,
The difference is that the water suction that the present invention is suitable for tire tread rubber item is handled.
Claims (7)
1. a kind of crawler type water-eliminating method for rubber for tire component, it is characterised in that：The crawler type water-eliminating method passes through
Crawler type de-watering apparatus is implemented, the agent structure of crawler type de-watering apparatus include rack, water squeezing roller, upper first support rollers, on
Tail support rollers, lower first support rollers, lower tail support rollers, interior deflecting roller, outer deflecting roller, driving device and crawler belt shape sea
It is continuous；There are material channels in rack；It is upper head support rollers, upper tail support rollers, lower first support rollers, lower tail support rollers, interior
Deflecting roller, outer deflecting roller, water squeezing roller and driving device are respectively and fixedly installed in rack, upper head support rollers, upper tail
Support rollers, lower first support rollers, lower tail support rollers, interior deflecting roller, the axis of outer deflecting roller and water squeezing roller are mutual
Parallel, upper head support rollers are located above lower first support rollers and are distributed with lower first support rollers axial symmetry, upper tail support rollers
It is distributed above lower tail support rollers and with lower tail support rollers axial symmetry, upper head support rollers are located at upper tail support rollers
Same level, lower head support rollers and lower tail support rollers are located at same level, interior deflecting roller, outer deflecting roller and crowded
Damping roller is arranged in order from left to right on the symmetry axis extended line of upper tail support rollers and lower tail support rollers, upper first branch
Support roller is located on the right side of upper tail support rollers, and interior deflecting roller is located at upper tail support rollers lower right side；Upper head support rollers, upper tail
Support rollers, lower first support rollers, lower tail support rollers are identical with the direction of rotation of outer deflecting roller, water squeezing roller and interior deflecting
The direction of rotation of roller is opposite with the outer direction of rotation of deflecting roller；Gap between upper head support rollers and lower first support rollers is
0.8~0.9 times of the sum of the thickness of crawler belt shape sponge and rubber for tire component；Gap between outer deflecting roller and water squeezing roller is
0.7~0.8 times of crawler belt shape sponge thickness；0.6~0.8 times of the thickness of a diameter of rubber for tire component of interior deflecting roller；
Driving device is sequentially connected with upper tail support rollers, lower tail support rollers and outer deflecting roller respectively；Crawler belt shape sponge covers successively
On upper backup roll, interior deflecting roller, lower backing roll and outer deflecting roller, the direction of motion and tire of crawler belt shape sponge
The direction of motion of rubber assembly is vertical；
The technical process of the crawler type water-eliminating method includes the following steps：
(1) it draws：Rubber for tire component is drawn from other transmission devices before crawler type de-watering apparatus to crawler type and is removed water
The passway of the material channel of device；
(2) the lower support of setting：One piece of width is equal to crawler belt shape sponge width, length is more than lower first support rollers and interior deflecting roller
Son distance, stalloy level of the thickness less than 2mm inject in the spongiotic intermediate gap of crawler belt shape；
(3) collateral support is set：Two sled rollers are injected in the spongiotic intermediate gap of crawler belt shape, and are respectively placed in stalloy
On, the distance between two sled rollers is more than the width of rubber for tire component；
(4) it is supported in setting：By identical with step (2) stalloy stalloy of a block-shaped specification be inserted into two sled rollers with
Between crawler belt shape sponge so that two sled rollers, two blocks of stalloys support a rectangular channel；
(5) plug-in package：After the water of rubber for tire component end is dried, passes through in the rectangular channel described in step (4) and lead
Lead to other subsequent transmission devices of crawler type de-watering apparatus；
(6) support is taken out：Step (2) is taken out to two stalloys and two sled rollers described in step (4)；
(7) start to remove water：The transmission device and crawler type de-watering apparatus of rubber for tire component are opened simultaneously；
(8) water removal finishes：After a tires rubber assembly removes water completion and leaves crawler type de-watering apparatus, closes crawler type and remove
Water installations realize crawler type remove water function.
2. the crawler type water-eliminating method according to claim 1 for rubber for tire component, it is characterised in that：The driving
Device selects common motor, driving device by multiple driving belts respectively with upper tail support rollers, lower tail support rollers
It is sequentially connected with outer deflecting roller.
3. the crawler type water-eliminating method according to claim 2 for rubber for tire component, it is characterised in that：The crawler belt
Shape sponge includes spongy layer and casing ply, and spongy layer is in direct contact with interior deflecting roller and water squeezing roller, casing ply respectively with it is upper
First support rollers, upper tail support rollers, lower first support rollers, lower tail support rollers and outer deflecting roller are in direct contact；On described
Spine is distributed in the surface of tail support rollers, lower tail support rollers and outer deflecting roller；The length of spine is cord layer thickness
0.9~1.1 times.
4. the crawler type water-eliminating method according to claim 3 for rubber for tire component, it is characterised in that：The outer change
It is equipped with water receiving tank to roller and water squeezing roller gap；Water receiving groove shape is the elongated slot of bar shaped, long side and the water squeezing roller of water receiving tank
Axis it is parallel, the length of the long side of water receiving tank is more than the width of crawler belt shape sponge, and water receiving trench bottom is connected to drainpipe.
5. the crawler type water-eliminating method according to claim 3 for rubber for tire component, it is characterised in that：The upper head
Upper middle support rollers are equipped between support rollers and upper tail support rollers；It is equipped between lower head support rollers and lower tail support rollers
Support rollers in lower.
6. the crawler type water-eliminating method according to claim 3 for rubber for tire component, it is characterised in that：The crawler belt
Multiple prismatic protrusions are distributed in shape sponge surface, and prismatic protrusion and the angle of crawler belt shape sponge side are 30~60 °.
7. the crawler type water-eliminating method according to claim 6 for rubber for tire component, it is characterised in that：The prismatic
The whole lines of protrusion is parallel unidirectional twill or parallel V-arrangement twill.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610755493.9A CN106391526B (en) | 2016-08-30 | 2016-08-30 | Crawler type water-eliminating method for rubber for tire component |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610755493.9A CN106391526B (en) | 2016-08-30 | 2016-08-30 | Crawler type water-eliminating method for rubber for tire component |
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| CN106391526B true CN106391526B (en) | 2018-10-12 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106931750B (en) * | 2017-04-25 | 2022-08-09 | 平罗县兴东肉牛养殖专业合作社 | High-efficient drying device of beef |
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| DE3427002A1 (en) * | 1984-07-21 | 1986-01-23 | BMD Badische Maschinenfabrik Durlach GmbH, 7500 Karlsruhe | Dewatering machine for leather |
| DE3831087A1 (en) * | 1988-09-13 | 1990-03-22 | Moenus Turner Maschf | Leather-working appliance |
| CN1401007A (en) * | 2000-12-28 | 2003-03-05 | 里兹1857股份公司 | Calender press for drying hides |
| CN101947843A (en) * | 2010-08-17 | 2011-01-19 | 四川远星橡胶有限责任公司 | Rubber sheet dewatering device |
| CN102586498A (en) * | 2011-01-06 | 2012-07-18 | 南通思瑞机器制造有限公司 | Through-feed type rolling wringing machine |
| CN202442571U (en) * | 2011-12-28 | 2012-09-19 | 莱芜固可力轮胎有限公司 | Water-squeezing device for rubber tire surface |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3427002A1 (en) * | 1984-07-21 | 1986-01-23 | BMD Badische Maschinenfabrik Durlach GmbH, 7500 Karlsruhe | Dewatering machine for leather |
| DE3831087A1 (en) * | 1988-09-13 | 1990-03-22 | Moenus Turner Maschf | Leather-working appliance |
| CN1401007A (en) * | 2000-12-28 | 2003-03-05 | 里兹1857股份公司 | Calender press for drying hides |
| CN101947843A (en) * | 2010-08-17 | 2011-01-19 | 四川远星橡胶有限责任公司 | Rubber sheet dewatering device |
| CN102586498A (en) * | 2011-01-06 | 2012-07-18 | 南通思瑞机器制造有限公司 | Through-feed type rolling wringing machine |
| CN202442571U (en) * | 2011-12-28 | 2012-09-19 | 莱芜固可力轮胎有限公司 | Water-squeezing device for rubber tire surface |
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| Publication number | Publication date |
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| CN106391526A (en) | 2017-02-15 |
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Address after: 276000 Lushan project area, Yishui Economic Development Zone, Linyi City, Shandong Province Patentee after: Shandong new land Rubber Technology Co.,Ltd. Address before: 276000 Lushan project area, Yishui Economic Development Zone, Linyi City, Shandong Province Patentee before: Shandong New Continent Tire Co.,Ltd. |
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Denomination of invention: Crawler type water removing method for tire rubber assembly Effective date of registration: 20211103 Granted publication date: 20181012 Pledgee: Shandong Yishui Rural Commercial Bank Co., Ltd Pledgor: Shandong new land Rubber Technology Co.,Ltd. Registration number: Y2021980011832 |
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