CN106391040A - High-efficiency low temperature denitration composite catalyst and preparation method thereof - Google Patents

High-efficiency low temperature denitration composite catalyst and preparation method thereof Download PDF

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CN106391040A
CN106391040A CN201611016150.7A CN201611016150A CN106391040A CN 106391040 A CN106391040 A CN 106391040A CN 201611016150 A CN201611016150 A CN 201611016150A CN 106391040 A CN106391040 A CN 106391040A
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戴继泳
陈加福
张会会
汪军想
范玉玺
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Henan Fuliu Environmental Protection Technology Co Ltd
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    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
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Abstract

The invention discloses a high-efficiency low temperature denitration composite catalyst. The composite catalyst comprises 4-18 wt% of a V2O5 catalyst, 0.25-2 wt% of Fe2O3, 0.25-2 wt% of CeO2, and the balance of micro-porous carbon fibers. The invention also provides the high-efficiency low temperature denitration composite catalyst and a preparation method thereof. The catalyst prepared in the invention reduces the operating temperature of SCR, allows the temperature range to be 86-102 DEG C when the denitration rate reaches 80% and the denitration rate to be greater than 95% when the temperature is 120 DEG C, and also has the advantages of very good SO2 poisoning resistance, high wear resistance and long service life.

Description

A kind of high efficient cryogenic denitration composite catalyst and preparation method thereof
Technical field
The present invention relates to chemical field is and in particular to a kind of high efficient cryogenic denitration composite catalyst and preparation method thereof.
Background technology
In view of the coal fire discharged NO in the current thermal power plant of Chinax、SO2Total amount is well beyond the self-purification ability of enviroment, causes Serious environmental pollution, nearly 1/3rd territory suffers from Acid Rain Pollution, and the desulphurization denitration carrying out flue gas is extremely urgent.
Selective reduction(SCR)Technology as denitration method for flue gas best at present, due to its mature and reliable, nitric efficiency High, cost performance is high and be widely applied.Cardinal principle be reducing agent at certain temperature and catalyst action, have selection Ground is the NO in flue gasxIt is reduced to N2, generate water simultaneously.The actual desulphurization denitration program of power plant is at present:First with exhaust opening High temperature(300~400 ℃)Carry out denitration, then carry out dedusting, finally carry out desulfurization.It can be seen that, in flue gas, substantial amounts of dust is to de- The denitrating catalyst of nitre link certainly will have and has a strong impact on.For SCR system commercial catalysts mainly have noble metal catalyst, The several types such as metal oxide catalyst, perovskite type catalyst, molecular sieve catalyst and carbon-supported catalysts.Catalyst Activity is typically higher to temperature requirement, but cigarette temperature is generally in middle low temperature range, and currently can obtain higher in middle cold stage The catalyst of SCR denitration efficiency seldom, and haves such problems as that complicated process of preparation, high cost, hydrothermal stability are poor.Preferably SCR denitration should have the characteristics that:High activity, anti-SO2Poisoning capability is strong;High mechanical strength, abrasion resistance properties are good;Have Suitable operating temperature is interval(Especially low-temperature range).The screening of excellent catalyst carrier and catalyst activity component and group Proportioning between point is the key of catalyst research.
Use activated carbon supported V2O5The V of preparation2O5/ AC catalyst has good low temperature active (150 ~ 200 DEG C) and urges Change efficiency and be widely used in simultaneous SO_2 and NO removal industry.Ma Jianrong etc.(Ma Jianrong, Liu Zhenyu etc. simultaneously in removing flue gas Sulfur and the V of nitre2O5/ AC catalyst research. chemistry of fuel journal, 2005,33 (1): 6-11.)In fixed-bed micro-reactor On studied by the catalyst that the desulphurization denitration in flue gas is used, find V2O5Load is obtained on activated carbon V2O5/ AC catalyst can remove the SO in flue gas at 200 DEG C simultaneously2And NO.But SO in subtractive process2Easily adsorb on the activated carbon Form sulfate, reduce the activity of catalyst.It is therefore prevented that the generation of sulfate, the growing up of granule, catalyst is made to obtain regeneration It is current key task to maintain higher catalysis activity.
, compared with conventional activated carbon, specific surface area is big, and the micropore of rich content accounts for total pore volume for NACF (ACF) 90% about, pore-size distribution is narrow and uniform, and, mostly in 1 nm, adsorption and desorption speed is fast, plasticity and again for micropore size Natural disposition is strong.Structure of Activated Carbon Fibers intensity is higher, can meet multiple conditions of flue gas desulphurization denitration, can be processed into Various shapes, improve the contact area of adsorption reaction, reach the Active pharmaceutical of desulphurization denitration simultaneously.NACF desulphurization denitration When speed compared with conventional carbon, the advantage of Radix Achyranthis Bidentatae can be reached, both can improve the absorbability of desulphurization denitration, may be used again To lift the standard purifying.There are various functional groups on ACF surface, has very well for metal ion, some Organic substances and some gas Selective absorption function, be used for nitrogen oxides in effluent catalytic purification research.Shirahama etc.(Shirahama N, Mochida I, Korai Y, et al. Reaction of NO2in air at room temperature with urea supported on pitch based activated carbon fiber. Applied Catalysis B: Environmental, 2004, 52: 173-179.)NO is purified using ACF load carbamide2Effect is fine, and NO2It is easier to It is reduced or is adsorbed agent to absorb.But at a lower temperature, absorption and reduction effect to NO are not satisfactory.Work out activated carbon Fiber can the load, metal oxide catalyst economically and under technical all feasible low temperature state is nitrogen oxides control The developing direction in field.
In sum, research high activity, anti-SO2Poisoning capability is strong, and high mechanical strength, abrasion resistance properties are good, and there have to be suitable Operating temperature is interval(Especially low-temperature range)Catalyst to improve denitration efficiency, improve SCR denitration operation, reduce produce into This is particularly significant.
Content of the invention
In view of above for the analysis of existing result of study and the actual demand of desulphurization denitration, overcoming existing catalyst to exist During lower temperature, catalysis activity is low or denitration efficiency is low, and SO easily occurs2Poisoning and shortcoming easy to wear, the invention provides one Plant high efficient cryogenic denitration composite catalyst.Concrete technical scheme is as follows:
A kind of high efficient cryogenic denitration composite catalyst, this composite catalyst includes carrier, catalyst and auxiliary agent;Described carrier is micro- Hole carbon fiber, described catalyst are V2O5, described auxiliary agent be Fe2O3And CeO2.
Preferably, described V2O5、Fe2O3And CeO2Weight fraction be respectively 4 ~ 18wt%, 0.25 ~ 2wt%, 0.25 ~ 2wt%, Balance of microporous carbon fiber carrier.
Present invention also offers a kind of preparation method of above-mentioned high efficient cryogenic denitration composite catalyst, there is following preparation step Suddenly:
The preparation of microporous carbon fiber and Fe2O3The load of auxiliary agent:First by polyacrylonitrile and Fe organic precursor(As acetic acid Ferrum, ferric oxalate)It is dissolved in organic solvent(Volatile nontoxic or low toxicity organic solvent, such as ethanol, oxolane etc.)In, carry out Electrostatic spinning prepares compounding fiber, then carry out pre-oxidizing at 200 ~ 250 DEG C, 600 ~ 800 DEG C carry out carbonization, obtain Fe2O3 The microporous carbon fiber of nanometer particle load.
V2O5Catalyst, CeO2The load of auxiliary agent:First the nitrate of V, Ce is dissolved wiring solution-forming, pour water heating kettle into In, then by Fe2O3The microporous carbon fiber of nanometer particle load adds, sealing, heats 2 h at 180 DEG C.The sample of hydrothermal treatment consists Carry out roasting at 400 ~ 500 DEG C, obtain catalyst V2O5, auxiliary agent CeO2And Fe2O3The compound carbon fiber catalysis of nanometer particle load Agent.
The present invention, with microporous carbon fiber as carrier, can improve the contact area of adsorption reaction, makes to NOx absorbability more By force, fibre structure intensity is higher, can effectively extend the service life of catalyst.
Auxiliary agent Fe in the present invention2O3Nanoparticle in 20 below nm, be uniformly dispersed, be embedded in inside carbon fiber, promote carbon The local graphite of fiber, makes carbon fiber have higher intensity and heat conductivility, Fe simultaneously2O3Nanoparticle can be significantly Improve the low-temperature SCR performance of catalyst, strengthen anti-poisoning capability(Prevent the generation of sulfate)And so that catalyst is had well Water resistant activity.
The present invention adds auxiliary agent CeO2Because Ce has multiple valence states, can play in catalytic reaction transmission electronics, Ion and the effect of storage oxygen, it can be used as auxiliary agent and promotes NO to be converted into NO2To improve the low-temperature SCR activity of catalyst.CeO2 The introducing of nanoparticle not only increases the low temperature active of catalyst, broadens reaction temperature window, and enhances catalyst Anti-wear performance.
Because denitration reaction belongs to the reaction of gas-solid out-phase, the V that the present invention is prepared using hydro-thermal method2O5And CeO2Powder body Have the advantages that purity is high, grain component and form are controlled, gained diameter of particle in 30 below nm, dispersed, with carrier knot Close more firm, the activity of catalyst can be improved further.
The present invention is simultaneously introduced V on microporous carbon fiber2O5、Fe2O3And CeO2Component, the catalyst of preparation and existing catalysis Agent is compared with advantages below:
High low temperature active:When temperature is 120 DEG C, NOx entirety removal efficiency is more than 95%, and denitration rate reaches temperature when 80% Scope is 80 ~ 100 DEG C;
SO well2Anti- poisoning capability and water resistant activity:Catalyst is applied to SO during SCR denitration2Conversion ratio is less than 2.5%;
Very strong mechanical strength, longer service life:Catalyst abrasion amount is less than 40 mg.
Specific embodiment
Below taking prepare this composite catalyst of 10 g as a example, the present invention is described in detail:
Embodiment 1
A kind of high efficient cryogenic denitration composite catalyst, this composite catalyst includes carrier microporous carbon fiber, catalyst V2O5, auxiliary agent Fe2O3And CeO2;V2O5、Fe2O3And CeO2Weight fraction be respectively 4wt%, 2wt%, 2wt%, balance of microporous carbon fiber carrier.
A kind of method preparing this catalyst, has following preparation process:
The preparation of microporous carbon fiber and Fe2O3The load of auxiliary agent:First will be molten to 13.54 g polyacrylonitrile and 0.58 g ferric acetate Solution in ethanol, carries out electrostatic spinning and prepares compounding fiber, then 200 ~ 250 DEG C carry out pre-oxidizing, 600 ~ 800 DEG C carry out Carbonization, finally obtains Fe2O3The microporous carbon fiber of nanometer particle load, wherein Fe2O3Nanoparticle mean diameter is 15 nm, divides Dissipate uniformly, be embedded in inside carbon fiber;Microporous carbon fiber local graphite;
V2O5Catalyst and CeO2The load of auxiliary agent:First by 0.40 g V (NO3)5With 0.08 g Ce (NO3)3·6H2O is molten Solution wiring solution-forming, pours in water heating kettle, then by Fe2O3The microporous carbon fiber of nanometer particle load adds, sealing, at 180 DEG C Heat 2 h.The sample of hydrothermal treatment consists carries out roasting at 400 ~ 500 DEG C, obtains catalyst V2O5, auxiliary agent CeO2And Fe2O3Nanoparticle The composite carbon fiber catalyst of son load, catalyst V2O5, auxiliary agent CeO2Mean diameter is 26 nm, dispersed.
This catalyst is used for the SCR method denitration of flue gas, flue gas GHSV(Gas space velocity per hour)=40000 h-1, wherein NOX、NH3、O2、SO2Volume fraction be respectively 0.05%, 0.05%, 5%, 0.1%, N2For Balance Air, other compositions and actual flue gas Composition is basically identical.Experimental result:When temperature is 120 DEG C, NOXRemoval efficiency is 96%, SO2Conversion ratio is 1.2%, catalyst abrasion Measure as 28 mg;Denitration rate reaches temperature when 80% and is 95 DEG C.
Embodiment 2
A kind of high efficient cryogenic denitration composite catalyst, this composite catalyst includes carrier microporous carbon fiber, catalyst V2O5, auxiliary agent Fe2O3And CeO2;V2O5、Fe2O3And CeO2Weight fraction be respectively 18wt%, 0.25wt%, 0.25wt%, balance of microporous carbon is fine Dimension carrier.
A kind of method preparing this catalyst, has following preparation process:
The preparation of microporous carbon fiber and Fe2O3The load of auxiliary agent:First will be molten to 12.0 g polyacrylonitrile and 3.64 g ferric acetates Solution in ethanol, carries out electrostatic spinning and prepares compounding fiber, then 200 ~ 250 DEG C carry out pre-oxidizing, 600 ~ 800 DEG C carry out Carbonization, finally obtains Fe2O3The microporous carbon fiber of nanometer particle load, wherein Fe2O3Nanoparticle mean diameter is 16 nm, divides Dissipate uniformly, be embedded in inside carbon fiber;Microporous carbon fiber local graphite;
V2O5Catalyst and CeO2The load of auxiliary agent:First by 3.57 g V (NO3)5With 6.31 g Ce (NO3)3·6H2O is molten Solution wiring solution-forming, pours in water heating kettle, then by Fe2O3The microporous carbon fiber of nanometer particle load adds, sealing, at 180 DEG C Heat 2 h.The sample of hydrothermal treatment consists carries out roasting at 400 ~ 500 DEG C, obtains catalyst V2O5, auxiliary agent CeO2And Fe2O3Nanoparticle The composite carbon fiber catalyst of son load, catalyst V2O5, auxiliary agent CeO2Mean diameter is 25 nm, dispersed.
This catalyst is used for the SCR method denitration of flue gas, flue gas GHSV (gas space velocity per hour)=40000 h-1, its Middle NOX、NH3、O2、SO2Volume fraction be respectively 0.05%, 0.05%, 5%, 0.1%, N2For Balance Air, other compositions and actual cigarette Gas composition is basically identical.Experimental result:When temperature is 120 DEG C, NOXRemoval efficiency is 98%, SO2Conversion ratio is 2.3%, and catalyst grinds Damage amount is 35 mg;Denitration rate reaches temperature when 80% and is 86 DEG C.
Embodiment 3
A kind of high efficient cryogenic denitration composite catalyst, this composite catalyst includes carrier microporous carbon fiber, catalyst V2O5, auxiliary agent Fe2O3And CeO2;V2O5、Fe2O3And CeO2Weight fraction be respectively 8wt%, 1wt%, 0.6wt%, balance of microporous carbon fiber carries Body.
A kind of method preparing this catalyst, has following preparation process:
The preparation of microporous carbon fiber and Fe2O3The load of auxiliary agent:First will be molten to 13.31 g polyacrylonitrile and 0.29 g ferric oxalate Solution in ethanol, carries out electrostatic spinning and prepares compounding fiber, then 200 ~ 250 DEG C carry out pre-oxidizing, 600 ~ 800 DEG C carry out Carbonization, finally obtains Fe2O3The microporous carbon fiber of nanometer particle load, wherein Fe2O3Nanoparticle mean diameter is 16 nm, divides Dissipate uniformly, be embedded in inside carbon fiber;Microporous carbon fiber local graphite;
V2O5Catalyst and CeO2The load of auxiliary agent:First by 1.91 g V (NO3)5With 0.15 g Ce (NO3)3·6H2O is molten Solution wiring solution-forming, pours in water heating kettle, then by Fe2O3The microporous carbon fiber of nanometer particle load adds, sealing, at 180 DEG C Heat 2 h.The sample of hydrothermal treatment consists carries out roasting at 400 ~ 500 DEG C, obtains catalyst V2O5, auxiliary agent CeO2And Fe2O3Nanoparticle The composite carbon fiber catalyst of son load, catalyst V2O5, auxiliary agent CeO2Mean diameter is 27 nm, dispersed.
This catalyst is used for the SCR method denitration of flue gas, flue gas GHSV (gas space velocity per hour)=40000 h-1, its Middle NOX、NH3、O2、SO2Volume fraction be respectively 0.05%, 0.05%, 5%, 0.1%, N2For Balance Air, other compositions and actual cigarette Gas composition is basically identical.Experimental result:When temperature is 120 DEG C, NOXRemoval efficiency is 98%, SO2Conversion ratio is 1.4%, and catalyst grinds Damage amount is 36 mg;Denitration rate reaches temperature when 80% and is 95 DEG C.
Embodiment 4
A kind of high efficient cryogenic denitration composite catalyst, this composite catalyst includes carrier microporous carbon fiber, catalyst V2O5, auxiliary agent Fe2O3And CeO2;V2O5、Fe2O3And CeO2Weight fraction be respectively 10%, 2wt%, 0.8wt%, balance of microporous carbon fiber carries Body.
A kind of method preparing this catalyst, has following preparation process:
The preparation of microporous carbon fiber and Fe2O3The load of auxiliary agent:First will be molten to 12.38 g polyacrylonitrile and 0.58 g ferric oxalate Solution, in oxolane, carries out electrostatic spinning and prepares compounding fiber, then 200 ~ 250 DEG C carry out pre-oxidizing, 600 ~ 800 DEG C Carry out carbonization, finally obtain Fe2O3The microporous carbon fiber of nanometer particle load, wherein Fe2O3Nanoparticle mean diameter is 15 Nm, it is uniformly dispersed, is embedded in inside carbon fiber;Microporous carbon fiber local graphite;
V2O5Catalyst and CeO2The load of auxiliary agent:First by 1.98 g V (NO3)5With 0.20 g Ce (NO3)3·6H2O is molten Solution wiring solution-forming, pours in water heating kettle, then by Fe2O3The microporous carbon fiber of nanometer particle load adds, sealing, at 180 DEG C Heat 2 h.The sample of hydrothermal treatment consists carries out roasting at 400 ~ 500 DEG C, obtains catalyst V2O5, auxiliary agent CeO2And Fe2O3Nanoparticle The composite carbon fiber catalyst of son load, catalyst V2O5, auxiliary agent CeO2Mean diameter is 26 nm, dispersed.
This catalyst is used for the SCR method denitration of flue gas, flue gas GHSV (gas space velocity per hour)=40000 h-1, its Middle NOX、NH3、O2、SO2Volume fraction be respectively 0.05%, 0.05%, 5%, 0.1%, N2For Balance Air, other compositions and actual cigarette Gas composition is basically identical.Experimental result:When temperature is 120 DEG C, NOXRemoval efficiency is 97%, SO2Conversion ratio is 2.4%, and catalyst grinds Damage amount is 28 mg;Denitration rate reaches temperature when 80% and is 102 DEG C.
Embodiment 5
A kind of high efficient cryogenic denitration composite catalyst, this composite catalyst includes carrier microporous carbon fiber, catalyst V2O5, auxiliary agent Fe2O3And CeO2;V2O5、Fe2O3And CeO2Weight fraction be respectively 15wt%, 0.5wt%, 2wt%, balance of microporous carbon fiber carries Body.
A kind of method preparing this catalyst, has following preparation process:
The preparation of microporous carbon fiber and Fe2O3The load of auxiliary agent:First will be molten to 12.15 g polyacrylonitrile and 0.15 g ferric oxalate Solution, in oxolane, carries out electrostatic spinning and prepares compounding fiber, then 200 ~ 250 DEG C carry out pre-oxidizing, 600 ~ 800 DEG C Carry out carbonization, finally obtain Fe2O3The microporous carbon fiber of nanometer particle load, wherein Fe2O3Nanoparticle mean diameter is 18 Nm, it is uniformly dispersed, is embedded in inside carbon fiber;Microporous carbon fiber local graphite;
V2O5Catalyst and CeO2The load of auxiliary agent:First by 2.98 g V (NO3)5With 0.50 g Ce (NO3)3·6H2O is molten Solution wiring solution-forming, pours in water heating kettle, then by Fe2O3The microporous carbon fiber of nanometer particle load adds, sealing, at 180 DEG C Heat 2 h.The sample of hydrothermal treatment consists carries out roasting at 400 ~ 500 DEG C, obtains catalyst V2O5, auxiliary agent CeO2And Fe2O3Nanoparticle The composite carbon fiber catalyst of son load, catalyst V2O5, auxiliary agent CeO2Mean diameter is 25 nm, dispersed.
This catalyst is used for the SCR method denitration of flue gas, flue gas GHSV (gas space velocity per hour)=40000 h-1, its Middle NOX、NH3、O2、SO2Volume fraction be respectively 0.05%, 0.05%, 5%, 0.1%, N2For Balance Air, other compositions and actual cigarette Gas composition is basically identical.Experimental result:When temperature is 120 DEG C, NOXRemoval efficiency is 95%, SO2Conversion ratio is 1.3%, and catalyst grinds Damage amount is 27 mg;Denitration rate reaches temperature when 80% and is 99 DEG C.
Above example is only the preferred embodiment of the present invention, should not be construed as limiting the invention.Obviously originally The technical scheme of invention is not limited to above-described embodiment, can also have many variations.Those of ordinary skill in the art, with the present invention Undoubted the obtaining of clearly disclosed or according to file written description, be all considered as the claimed model of this patent Enclose.

Claims (7)

1. a kind of high efficient cryogenic denitration composite catalyst it is characterised in that:This composite catalyst includes carrier, catalyst and helps Agent;Described carrier is microporous carbon fiber, and described catalyst is V2O5, described auxiliary agent is Fe2O3And CeO2.
2. a kind of high efficient cryogenic denitration composite catalyst according to claim 1 it is characterised in that:Described V2O5、Fe2O3With CeO2Weight fraction be respectively 4 ~ 18wt%, 0.25 ~ 2wt%, 0.25 ~ 2wt%, balance of microporous carbon fiber carrier.
3. a kind of preparation method of the high efficient cryogenic denitration composite catalyst according to right 1 or right 2 is it is characterised in that have There is following preparation process:
The preparation of microporous carbon fiber and Fe2O3The load of auxiliary agent:By the co-blended spinning of Fe organic precursor and polyacrylonitrile, Pre-oxidation, carbonization, obtain Fe2O3The microporous carbon fiber of nanometer particle load;
V2O5Catalyst and CeO2The load of auxiliary agent:By water on Fe nanometer particle load microporous carbon fiber for V, Ce presoma Heat load, roasting, obtain denitration composite catalyst.
4. according to claim 3 the preparation method of high efficient cryogenic denitration composite catalyst it is characterised in that Fe organosilane precursor Body is ferric acetate, ferric oxalate.
5. according to claim 3 the preparation method of high efficient cryogenic denitration composite catalyst it is characterised in that V, Ce presoma For nitrate.
6. according to claim 3 the preparation method of high efficient cryogenic denitration composite catalyst it is characterised in that described step Pre oxidation is 200 ~ 250 DEG C;Described carburizing temperature is 600 ~ 800 DEG C.
7. according to claim 3 the preparation method of high efficient cryogenic denitration composite catalyst it is characterised in that described step Sintering temperature is 400 ~ 500 DEG C.
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CN113457731A (en) * 2021-07-06 2021-10-01 中国科学院过程工程研究所 Molecular sieve catalytic inorganic fiber, preparation method thereof and dust removal and denitration integrated application
CN114849469A (en) * 2022-06-10 2022-08-05 德州职业技术学院(德州市技师学院) Flue gas denitration preposed module and preparation method thereof

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