CN106390555A - Automatic screw-extrusion dewatering device - Google Patents

Automatic screw-extrusion dewatering device Download PDF

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Publication number
CN106390555A
CN106390555A CN201610886599.2A CN201610886599A CN106390555A CN 106390555 A CN106390555 A CN 106390555A CN 201610886599 A CN201610886599 A CN 201610886599A CN 106390555 A CN106390555 A CN 106390555A
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CN
China
Prior art keywords
screw extrusion
dewatering unit
seal case
screen barrel
outlet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201610886599.2A
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Chinese (zh)
Other versions
CN106390555B (en
Inventor
刘瑞娟
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Hebi College of Vocation and Technology
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Hebi College of Vocation and Technology
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Publication date
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Priority to CN201610886599.2A priority Critical patent/CN106390555B/en
Publication of CN106390555A publication Critical patent/CN106390555A/en
Application granted granted Critical
Publication of CN106390555B publication Critical patent/CN106390555B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/11Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with bag, cage, hose, tube, sleeve or like filtering elements
    • B01D29/31Self-supporting filtering elements
    • B01D29/35Self-supporting filtering elements arranged for outward flow filtration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/60Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor integrally combined with devices for controlling the filtration
    • B01D29/605Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor integrally combined with devices for controlling the filtration by level measuring
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/62Regenerating the filter material in the filter
    • B01D29/66Regenerating the filter material in the filter by flushing, e.g. counter-current air-bumps
    • B01D29/68Regenerating the filter material in the filter by flushing, e.g. counter-current air-bumps with backwash arms, shoes or nozzles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/76Handling the filter cake in the filter for purposes other than for regenerating
    • B01D29/80Handling the filter cake in the filter for purposes other than for regenerating for drying
    • B01D29/82Handling the filter cake in the filter for purposes other than for regenerating for drying by compression
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/76Handling the filter cake in the filter for purposes other than for regenerating
    • B01D29/80Handling the filter cake in the filter for purposes other than for regenerating for drying
    • B01D29/82Handling the filter cake in the filter for purposes other than for regenerating for drying by compression
    • B01D29/828Handling the filter cake in the filter for purposes other than for regenerating for drying by compression using screws
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D35/00Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
    • B01D35/30Filter housing constructions

Abstract

The invention discloses an automatic screw-extrusion dewatering device which comprises a rack, a feed hopper, a screw extrusion mechanism and a driving mechanism. The screw extrusion mechanism comprises screw blades, a lining sleeve, a driving shaft and a sieve barrel, the sieve barrel is obliquely arranged on the rack through a sieve-supporting skeleton, the feed end of the sieve barrel is lower than the discharge end of the sieve barrel, the feed hopper is arranged at the top of the feed end of the sieve barrel, the screw blades are arranged on the outer peripheral wall of the lining sleeve, distance among blades of the screw blades are lessened prior to increased along the conveying direction of slag materials and then ultimately remained the same arrangement, the lining sleeve sleeves the driving shaft, one end of the driving shaft is connected with the output end of the driving mechanism, and the sieving barrel is sleeved with a sealing box. The automatic screw-extrusion dewatering device is reasonable in structural design, good in material tearing effect, humidity of the materials of the discharge port can be adjusted, a filter sieve is conveniently cleaned, and dewatering effect is guaranteed.

Description

A kind of screw extrusion automatic dewatering unit
Technical field
The present invention relates to spiral dehydration equipment technical field, specially a kind of screw extrusion automatic dewatering unit.
Background technology
Screw extruder is a kind of mechanical presses dehydration device, and the sheet material big to multiple water content has good dehydration Effect.Its operation principle is that material is uniformly added into from material feeding box, enters after motor driving reducer, helical axis work well Enter the material of skewed slot, elapse forward in helical blade thrust lower edge helicla flute, material is advanced to change pitch and spiral shell footpath, spiral shell During the extruded segment that vane piece is formed, acted on by change pitch, spiral shell footpath, helical blade and pressure screen frame, by motor VFC, form larger controllable moment of torsion, in the active force extrusion dehydration such as extruding force and frictional force, water, tiny wood Bits, flow out outside body by screen cloth filter opening, and remaining compacting, extruding, tear material are through the annulus between spiral outlet, cavity Gap mutually extrudes and discharges respectively, thus completing whole mechanical presses dehydration.
But, the screw extruder occurring in the market generally is directed to what material was dehydrated, during work, material with Frictional force be pressed against extruding in discharge end moving process tear dynamics not big, lead to the tearing effects to material not to be very Substantially;Due to the fault of construction of itself, existing device also cannot adjust the humidity degree of discharging opening material as needed;And thing Material solid-liquid separation is opened wide and is carried out, and the abnormal smells from the patient of material easily spreads, and can pollute working environment;In addition, screw extruder is using knot Shu Hou, filter layer is easily blocked by material particles, because filter layer is arranged on internal body it has not been convenient to be cleared up, thus leading Follow-up dehydrating effect is caused to substantially reduce.
Content of the invention
It is an object of the invention to provide a kind of reasonable in design, material tearing effects are good, can adjust discharging opening thing Material humidity, easy cleaning filter screen it is ensured that the screw extrusion automatic dewatering unit of dehydrating effect, to solve above-mentioned background skill The problem proposing in art.
For achieving the above object, the present invention provides following technical scheme:
A kind of screw extrusion automatic dewatering unit, including frame, feed hopper, screw extrusion machinery and drive mechanism, described spiral Pressing mechanism includes helical blade, liner sleeve, drive shaft and screen barrel, and described screen barrel passes through screen cloth support frame and tilts to set Put in frame, the feed end height of described screen barrel is less than discharge end height, and described feed hopper is arranged on screen barrel feed end Top, described helical blade is arranged in liner sleeve outer circumferential walls, the distance between described each blade of helical blade with Slag charge conveying direction from large to small first, change from small to big again, finally keep constant setting, described neck bush jacket casing is contained in drive shaft On, one end of described drive shaft is connected with drive mechanism outfan, and described screen barrel is covered with seal case, described seal box Body bottom is provided with discharge outlet, and described seal case top side is connected with vacuum extractor, the sieve within positioned at seal case Multiple cleaning shower nozzles just to screen cloth drum outer wall are evenly distributed with net support frame, described cleaning shower nozzle pass through delivery pipe with close Air-blowing pump output terminal on joint sealing body connects, and the discharge end of described screen barrel is connected with feed tube, and the outlet of described feed tube is inclined Arrange obliquely, the outlet of feed tube is rotatably connected to Outlet cover plate.
Preferably, described liner sleeve is integrally conical shape, the external diameter of described liner sleeve with slag charge conveying direction by The little setting of gradual change.
Preferably, described cleaning shower nozzle is fixedly installed on screen cloth support frame by bracing frame, and support frame as described above is in " L " Type.
Preferably, described Outlet cover plate is rotated with the outlet end of feed tube by jointed shaft and is connected, on described jointed shaft It is set with the torque spring stoping Outlet cover plate from being opened.
Preferably, described drive shaft is connected with gantry rotation by spring bearing positioned at the axle head of discharge end, described driving Axle position is rotatably arranged on the support of bearing by spring bearing in the axle head of discharge end, and the described support of bearing is fixing with frame even Connect.
Preferably, described seal case inwall is provided with liquid level sensor, described discharge outlet is communicated with drain pipe, institute The draining pump being provided with liquid level sensor corresponding matching is stated on drain pipe.
Preferably, the height of described liquid level sensor is less than the height that screen barrel is located at discharge end bottom outer wall.
Preferably, described drive mechanism includes the motor being fixed in frame and drive mechanism composition, described driving Motor is connected by the input shaft end of drive mechanism and drive shaft.
Preferably, described vacuum extractor is included the suction tube being connected with seal case and is arranged on the vacuum on suction tube Pump.
Compared with prior art, the invention has the beneficial effects as follows:The distance between each blade of helical blade is with slag charge Conveying direction from large to small first, change from small to big again, finally keep constant setting, helical blade is placed at the knot converting Structure, can increase the tear dynamics of material so that material is more soft loose;External diameter due to liner sleeve conveys with slag charge Direction tapers into setting, and screen barrel is obliquely installed, and the feed end height of screen barrel is less than discharge end height so that dehydration is squeezed More preferably, solid phase and liquid phase can preferably be separated pressure effect, and simultaneously under material self gravitation effect, material passes through to tilt The screen barrel of setting can reach more preferable solidification effect;Be covered with seal case on screen barrel it is ensured that solid-liquid separation be in close Carry out under conditions of envelope, be effectively prevented from the diffusion of material abnormal smells from the patient;And seal case top side is connected with vacuum extractor, from And the pull of vacuum in seal case can further improve the effect of solid-liquid separation, liquid phase is extracted out in screen barrel, lead to Overregulate the size of pull of vacuum, it is possible to achieve material humidity adjusts and controls, easy for operation;After terminating, pass through Air-blowing pump and cleaning shower nozzle, to screen cloth drum outer wall jet, are cleared up to the material particles being blocked in space, are effectively prevented Screen barrel large area clogging occurs it is ensured that subsequent extrusion dehydration effect;When liquid level sensor detects seal case When internal liquid level is higher, liquid is drained and just quits work by the draining pump work in time of corresponding matching, high degree of automation.This Inventive structure is reasonable in design, and material tearing effects are good, can adjust discharging opening material humidity, easy cleaning filter screen, protect Card dehydrating effect.
Brief description
Fig. 1 is a kind of structural representation of screw extrusion automatic dewatering unit.
In figure:1- frame, 2- support frame, 3- screen barrel, 4- feed hopper, 5- drive shaft, 6- drive mechanism, 7- drives electricity Machine, 8- helical blade, 9- liner sleeve, the 10- support of bearing, 11- feed tube, 12- seal case, 13- liquid level, 14- vacuum pump, 15- suction tube, 16- discharge outlet, 17- drain pipe, 18- draining pump, 19- bottom sidewall, 20- liquid level sensor, 21- outlet cap Plate, 22- jointed shaft, 23- bracing frame, 24- clears up shower nozzle, 25- delivery pipe, 26- air-blowing pump.
Specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Site preparation description is it is clear that described embodiment is only a part of embodiment of the present invention, rather than whole embodiments.It is based on Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under the premise of not making creative work Embodiment, broadly falls into the scope of protection of the invention.
Refer to Fig. 1, the present invention provides a kind of technical scheme:A kind of screw extrusion automatic dewatering unit, including frame 1, Feed hopper 4, screw extrusion machinery and drive mechanism, described screw extrusion machinery includes helical blade 8, liner sleeve 9, drive shaft 5 and screen barrel 3, described screen barrel 3 is inclined in frame 1 by screen cloth support frame 2, the feed end of described screen barrel 3 Highly it is less than discharge end height, described feed hopper 4 is arranged on screen barrel 3 feed end top, and described helical blade 8 is arranged on liner In sleeve 9 outer circumferential walls, the distance between described each blade of helical blade 8 is with slag charge conveying direction first from large to small, again Change from small to big, finally keep constant setting, described liner sleeve 9 is sleeved in drive shaft 5, one end of described drive shaft 5 and drive Motivation structure outfan connects, and described screen barrel 3 is covered with seal case 12, described seal case 12 bottom is provided with discharge outlet 16, seal case 12 bottom sidewall 19 is directed downward to this discharge outlet 16 and is obliquely installed, and is easy to liquid and flows out, described seal case 12 top sides are connected with vacuum extractor, the screen cloth support frame 2 within positioned at seal case 12 are evenly distributed with multiple Cleaning shower nozzle 24 just to screen barrel 3 outer wall, described cleaning shower nozzle 24 passes through the air-blowing pump on delivery pipe 25 and seal case 12 26 outfans connect, and the discharge end of described screen barrel 3 is connected with feed tube 11, and the outlet-inclined impeller vane of described feed tube 11 is to dividing into Put, the outlet of feed tube 11 is rotatably connected to Outlet cover plate 21.
Wherein, described liner sleeve 9 is integrally conical shape, the external diameter of described liner sleeve 9 with slag charge conveying direction by The little setting of gradual change.
Wherein, described cleaning shower nozzle 24 is fixedly installed on screen cloth support frame 2 by bracing frame 23, support frame as described above 23 L-shaped.
Wherein, described Outlet cover plate 21 is rotated with the outlet end of feed tube 11 by jointed shaft 22 and is connected, described hinged The torque spring stoping Outlet cover plate from being opened is set with axle 22, thus providing material to provide certain pressure it is ensured that material dewatering is imitated Really.
Wherein, described drive shaft 5 is connected with frame 1 rotation by spring bearing positioned at the axle head of discharge end, described driving The axle head that axle 5 is located at discharge end is rotatably arranged on the support of bearing 10 by spring bearing, and the described support of bearing 10 is solid with frame 1 Fixed connection.
Wherein, described seal case 12 inwall is provided with liquid level sensor 20, described discharge outlet 16 is communicated with draining Pipe 17, described drain pipe 17 is provided with the draining pump 18 with liquid level sensor 20 corresponding matching.
Wherein, the height of described liquid level sensor 20 is less than the height that screen barrel 3 is located at discharge end bottom outer wall, it is to avoid liquid Position 13 covers screen barrel.
Wherein, described drive mechanism includes the motor 7 being fixed in frame 1 and drive mechanism 6 forms, described driving Motor 7 is connected by the input shaft end of drive mechanism 6 and drive shaft 5.
Wherein, described vacuum extractor is included the suction tube 15 being connected with seal case 12 and is arranged on suction tube 15 Vacuum pump 14.
The operation principle of the present invention is:The distance between each blade of helical blade 8 is with slag charge conveying direction first by big Diminish, change from small to big again, finally keeping constant setting, helical blade 8 being placed at the structure converting, material can be increased Tear dynamics so that material is more soft loose;Set because the external diameter of liner sleeve 9 tapers into slag charge conveying direction Put, and screen barrel 3 be obliquely installed, the feed end height of screen barrel 3 is less than discharge end height so that de-watering extrusion effect is more preferable, Solid phase and liquid phase can preferably be separated, and simultaneously under material self gravitation effect, material passes through the screen cloth being obliquely installed Cylinder 3 can reach more preferable solidification effect;Seal case 12 is covered with screen barrel 3 it is ensured that solid-liquid separation is in the bar of sealing Carry out under part, be effectively prevented from the diffusion of material abnormal smells from the patient;And seal case 12 top side is connected with vacuum extractor, thus close Pull of vacuum in joint sealing body 12 can further improve the effect of solid-liquid separation, liquid phase is extracted out in screen barrel, passes through Adjust the size of pull of vacuum, it is possible to achieve material humidity adjusts and controls, easy for operation;After terminating, by drum Air pump 26 and cleaning shower nozzle 24, to screen barrel 3 outer wall jet, are cleared up to the material particles being blocked in space, are effectively prevented Only large area clogging it is ensured that the effect of subsequent extrusion dehydration in screen barrel 3;When liquid level sensor 20 detects sealing When liquid level 13 within casing 12 is higher, the draining pump 14 of corresponding matching works in time to drain liquid and just quits work, automatically Change degree is high.
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, Er Qie In the case of the spirit or essential attributes of the present invention, the present invention can be realized in other specific forms.Therefore, no matter From the point of view of which point, embodiment all should be regarded as exemplary, and be nonrestrictive, the scope of the present invention is by appended power Profit requires rather than described above limits, it is intended that all in the implication and scope of the equivalency of claim by falling Change is included in the present invention.Any reference in claim should not be considered as limiting involved claim.
Moreover, it will be appreciated that although this specification is been described by according to embodiment, not each embodiment only wraps Containing an independent technical scheme, only for clarity, those skilled in the art should for this narrating mode of description Using description as an entirety, the technical scheme in each embodiment can also form those skilled in the art through appropriately combined Understandable other embodiment.

Claims (9)

1. a kind of screw extrusion automatic dewatering unit, including frame(1), feed hopper(4), screw extrusion machinery and drive mechanism, It is characterized in that:Described screw extrusion machinery includes helical blade(8), liner sleeve(9), drive shaft(5)And screen barrel(3), Described screen barrel(3)By screen cloth support frame(2)It is inclined at frame(1)On, described screen barrel(3)Feed end height Less than discharge end height, described feed hopper(4)It is arranged on screen barrel(3)Feed end top, described helical blade(8)In being arranged on Bushing cylinder(9)In outer circumferential walls, described helical blade(8)The distance between each blade is with slag charge conveying direction first by becoming greatly Little, change from small to big again, finally keep constant setting, described liner sleeve(9)It is sleeved on drive shaft(5)On, described drive shaft(5) One end be connected with drive mechanism outfan, described screen barrel(3)On be covered with seal case(12), described seal case(12) Bottom is provided with discharge outlet(16), described seal case(12)Top side is connected with vacuum extractor, positioned at seal case (12)Internal screen cloth support frame(2)On be evenly distributed with multiple just to screen barrel(3)The cleaning shower nozzle of outer wall(24), described Cleaning shower nozzle(24)By delivery pipe(25)With seal case(12)On air-blowing pump(26)Outfan connects, described screen barrel (3)Discharge end be connected with feed tube(11), described feed tube(11)Outlet-inclined impeller vane down-set, feed tube(11)Outlet On be rotatably connected to Outlet cover plate(12).
2. a kind of screw extrusion automatic dewatering unit according to claim 1 it is characterised in that:Described liner sleeve(9) It is integrally conical shape, described liner sleeve(9)External diameter taper into setting with slag charge conveying direction.
3. a kind of screw extrusion automatic dewatering unit according to claim 1 it is characterised in that:Described cleaning shower nozzle(24) By bracing frame(23)It is fixedly installed on screen cloth support frame(2)On, support frame as described above(23)L-shaped.
4. a kind of screw extrusion automatic dewatering unit according to claim 1 it is characterised in that:Described Outlet cover plate(21) By jointed shaft(22)With feed tube(11)Outlet end rotate connect, described jointed shaft(22)On be set with prevention outlet cap Plate(21)The torque spring opened.
5. a kind of screw extrusion automatic dewatering unit according to claim 1 it is characterised in that:Described drive shaft(5)Position Axle head in discharge end passes through spring bearing and frame(1)Rotate and connect, described drive shaft(5)Axle head positioned at discharge end passes through Spring bearing is rotatably arranged on the support of bearing(10)On, the described support of bearing(10)With frame(1)It is fixedly connected.
6. a kind of screw extrusion automatic dewatering unit according to claim 1 it is characterised in that:Described seal case(12) Liquid level sensor is provided with inwall(20), described discharge outlet(16)On be communicated with drain pipe(17), described drain pipe(17)On It is provided with and liquid level sensor(20)The draining pump of corresponding matching(18).
7. a kind of screw extrusion automatic dewatering unit according to claim 1 it is characterised in that:Described liquid level sensor (20)Height be less than screen barrel(3)Height positioned at discharge end bottom outer wall.
8. a kind of screw extrusion automatic dewatering unit according to claim 1 it is characterised in that:Described drive mechanism includes It is fixed on frame(1)On motor(7)And drive mechanism(6)Composition, described motor(7)By drive mechanism(6) With drive shaft(5)Input shaft end be connected.
9. a kind of screw extrusion automatic dewatering unit according to claim 1 it is characterised in that:Described vacuum extractor bag Include and seal case(12)The suction tube of connection(15)Be arranged on suction tube(15)On vacuum pump(14).
CN201610886599.2A 2016-10-11 2016-10-11 A kind of screw extrusion automatic dewatering unit Expired - Fee Related CN106390555B (en)

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Cited By (21)

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CN106621522A (en) * 2017-02-23 2017-05-10 佛山市真空泵厂有限公司 Vacuum spiral dewatering device
CN107376464A (en) * 2017-07-31 2017-11-24 浙江智海化工设备工程有限公司 A kind of pulp water vacuum separation unit of gasification installation dragveyer
CN107444858A (en) * 2017-07-03 2017-12-08 浙江划云数据技术有限公司 A kind of extruding conveying integrated device with multiple discharging openings
CN108215282A (en) * 2018-02-01 2018-06-29 重庆金茂达特种橡胶有限公司 Rubber manufactures spiral dehydration device
CN108246765A (en) * 2017-12-30 2018-07-06 赵红丽 Kitchen trash feed environment-friendly type production method
CN108273832A (en) * 2018-03-12 2018-07-13 河南理工大学 The cyclic processing device and its processing method of human body swill excreta
CN108392876A (en) * 2018-04-20 2018-08-14 大同市金立洁水业有限责任公司 A kind of sewage disinfection treatment precision screen filtration machine
CN108525372A (en) * 2018-05-21 2018-09-14 深圳市朗坤环境集团股份有限公司 Percolate cleaner and leachate collection system
CN109010954A (en) * 2018-08-30 2018-12-18 徐州市中心医院 A kind of diabetes negative pressure drainage wound-cleaning device
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CN111263875A (en) * 2017-10-26 2020-06-09 惠而浦公司 Vacuum-assisted heating screw feeder for improving packaging efficiency of powder insulation material in vacuum insulation structure
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CN114344976A (en) * 2021-11-25 2022-04-15 中国建筑第八工程局有限公司 Mud-water separation device
CN115317979A (en) * 2022-09-14 2022-11-11 昆明理工大学 Spiral filter
CN115849497A (en) * 2022-12-30 2023-03-28 皖西学院 Food and beverage waste water solid-liquid separation equipment
CN115889424A (en) * 2022-06-13 2023-04-04 亚德(上海)环保系统有限公司 Dry anaerobic discharging device and working method thereof
CN117463024A (en) * 2023-12-28 2024-01-30 格莱德(福建)生物科技有限公司 Filter press dehydrator for processing dog feed

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