CN106387988A - Preparation device and method of tobacco raw material concentrated solution - Google Patents

Preparation device and method of tobacco raw material concentrated solution Download PDF

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Publication number
CN106387988A
CN106387988A CN201610969175.2A CN201610969175A CN106387988A CN 106387988 A CN106387988 A CN 106387988A CN 201610969175 A CN201610969175 A CN 201610969175A CN 106387988 A CN106387988 A CN 106387988A
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China
Prior art keywords
tank
crystallization tank
heat exchanger
outlet end
concentrated solution
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CN201610969175.2A
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Chinese (zh)
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CN106387988B (en
Inventor
胡念武
刘雄斌
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China Tobacco Hunan Industrial Co Ltd
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China Tobacco Hunan Industrial Co Ltd
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Priority to CN201610969175.2A priority Critical patent/CN106387988B/en
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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B15/00Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
    • A24B15/18Treatment of tobacco products or tobacco substitutes
    • A24B15/24Treatment of tobacco products or tobacco substitutes by extraction; Tobacco extracts
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B3/00Preparing tobacco in the factory
    • A24B3/14Forming reconstituted tobacco products, e.g. wrapper materials, sheets, imitation leaves, rods, cakes; Forms of such products

Abstract

The invention provides a preparation device and method of a tobacco raw material concentrated solution. The preparation device comprises a pre-concentration tank, a centrifugal pump, a heat exchanger, a primary crystallizing tank, a secondary crystallizing tank, a micro heat pipe, a horizontal centrifuge and a cleaning tower. The pre-concentration tank is used for storing a tobacco raw material extraction solution. The outlet end of the pre-concentration tank is connected with the heat exchanger through the centrifugal pump, the outlet end of the heat exchanger is sequentially connected with the primary crystallizing tank and the secondary crystallizing tank in series, the upper outlet end of the secondary crystallizing tank is connected with the micro heat pipe and the horizontal centrifuge in sequence, the solid outlet end of the horizontal centrifuge is connected with the cleaning tower, and the liquid outlet end of the horizontal centrifuge is communicated with the outlet end of the cleaning tower and the pre-concentration tank. The concentration solution circulates constantly in the system, and is discharged from an outlet in the bottom of the secondary crystallizing tank after the target requirement for the solid content is met. On the basis of freezing and icing, ice residues are separated to concentrate a tobacco raw material extraction solution; compared with an existing heating concentration method, energy consumption is saved, and effective aroma components can be better reserved.

Description

The preparation facilitiess of tobacco material concentrated solution and method
Technical field
The present invention relates to Nicotiana tabacum L. manufactures field, specifically a kind of preparation facilitiess of tobacco material concentrated solution and method.
Background technology
Domestic papermaking-method reconstituted tobaccos are typically with two-step method and produce, and are first fully soaked Nicotiana tabacum L. active ingredient using solvent Bubble out, then be backfilling on Nicotiana tabacum L. substrate after tobacco extract is concentrated, its produce critical process include extracting, concentrate, manufacture paper with pulp, The processes such as coating.The macromole such as a certain amount of protein, pectic substance, cellulose, hemicellulose are usually contained in tobacco extract Material, these compositions in extracting solution, only separate these and admittedly hang thing guarantee product typically presented in admittedly hanging thing Quality.Chinese patent ZL200910063930.0《The comprehensive impurity new technology of tobacco sheet material extract and impurity removed system》 Middle employing flocculation-supercentrifugal process processes tobacco extraction liquid, effectively increases papermaking-method reconstituted tobaccos product quality.Papermaking at present In method reconstituted tobacco industry, concentrator is typically to use for reference the multiple-effect vacuum concentration systems that pharmacy and food service industry use, due to The complexity of Nicotiana tabacum L. composition, concentration process haves such problems as that efficiency is low, heat top tank structure and easily ties trowel used for plastering, as too low in thickening temperature, dense The contracting time can be oversize, affects thickening efficiency;But if temperature is too high, partly lower boiling aroma component can volatilize, and thus makes The waste having become this perfume (or spice) of Nicotiana tabacum L. is lost, the final organoleptic quality affecting reconstituted tobacco.
The at present typically widely used two-step method processing technique of production of tobacco sheets by paper making method, by Nicotiana tabacum L. leftover bits and pieces, mainly Including cabo, cigarette be broken, offal, soak in water or organic solvent so as in solable matter separates with fibrous matter, extract Rear offal, cabo, after making beating process, slurry are delivered to shaping of manufacturing paper with pulp on paper machine, then will be processed after solable matter It is sprayed on thin slice so as to keep original smoke, form reconstituted tobacoo through a series of drying.
At present in tobacco sheets by paper making method production technology, the method for concentration of extracting solution is mainly using being by vacuum distillation Method concentrates to solution.Method (vacuum distillation) problem big due to not only existing energy consumption of evaporation, operating cost is higher, The energy-saving and emission-reduction policy of the increasingly stringent being proposed with country is not corresponded yet, further, since temperature higher (65 DEG C) in evaporation process, Effective ingredient (as fragrance matter) in feed liquid is likely to rotten or is evaporated, thus affecting the quality of final Nicotiana tabacum L..
Patent《A kind of tobacco extract method for concentration》(application number:201310457044.2) disclose a kind of raising Nicotiana tabacum L. The method of extracting solution thickening efficiency, mainly or using common heating in vacuum concentration technology.Patent《A kind of tobacco extract Concentration method》(application number:201210325062.0) disclose one kind using reverse osmosis technology, tobacco extract is carried out The technique concentrating, but there is reverse osmosis membrane price and maintenance cost is higher, concentration speed is unstable.Patent《One kind is made The method of paper method reconstituted tobacco refined liquid freeze concentration》(application number:201510543292.8) disclose a kind of paper-making method reconstructed The method of Nicotiana tabacum L. refined liquid freeze concentration, but have such problems as continuously to run, efficiency of energy utilization relatively low.
Content of the invention
For the deficiencies in the prior art, the present invention provides a kind of preparation facilitiess of tobacco material concentrated solution and method, can have Effect retains aroma component and energy efficient.
A kind of preparation facilitiess of tobacco material concentrated solution, including concentrate before tank, centrifugal pump, heat exchanger, primary crystallization tank, two Secondary crystallizer, micro heat pipe, horizontal centrifuge, washing column, before concentration, tank is used for storing tobacco material extracting solution, and before concentration, tank goes out Mouth end is connected with heat exchanger by centrifugal pump, and the port of export of heat exchanger is sequentially connected in series with primary crystallization tank, secondary crystallization tank, secondary Crystallizer upper outlet end and micro heat pipe, horizontal centrifuge are sequentially connected, and the solid outlet end of horizontal centrifuge is with washing column even Connect, the liquid outlet end of horizontal centrifuge is connected with tank before concentration with the port of export of washing column, and secondary crystallization pot bottom is provided with out Mouthful, concentrated solution constantly circulates in systems, exports from secondary crystallization pot bottom and discharge after reaching solid content target call.
Further, described heat exchanger is shell-and-tube heat exchanger or scraping plate type heat exchanger.
A kind of preparation method of tobacco material concentrated solution it is characterised in that being carried out using above-mentioned preparation facilitiess, described preparation Method is:Tobacco material extracting solution in tank before concentrating first is imported in heat exchanger by centrifugal pump, and generating portion is trickle Send into primary crystallization tank after ice crystal and carry out initial crystallization, then enter back into secondary crystallization tank and carry out secondary crystallization, in crystallizer Large ice crystals be delivered to micro heat pipe and slightly heated, micro heat pipe temperature is maintained between 30-60 degree Celsius, then horizontal from Carry out solid-liquid separation in scheming, separate the ice crystal obtaining and deliver to washing column and washed, by cleaning mixture with separate the liquid obtaining Merge and deliver to tank before concentration, feed liquid constantly circulates in systems, reach just tank bottoms from secondary crystallization after the solid content of target call Portion's outlet is discharged.
Further, in primary crystallization tank, agitator speed is 200-300r/min, agitator speed in secondary crystallization tank For 300-400r/min.
The present invention has advantages below:The present invention is then peeled off ice slag by freezing icing and realizes tobacco material extracting solution Concentration, with existing heating method for concentration compared with not only energy efficient moreover it is possible to preferably retain effective aroma component, with tradition Suspended crystallization method compare, this technique is capable of the control to ice-crystal growth speed in recrystallization process, and pass through slight fever Pipe and the combination of horizontal centrifuge, the effect of solid-liquid separation is obviously improved, and effective tobacco component of ice crystal surface has also obtained more Good reservation.The preparation method of the present invention is simple, it is easy to implement, the small investment of equipment, tobacco material extracting solution utilization rate are high.
Brief description
Fig. 1 is the structural representation of the preparation facilitiess of tobacco material concentrated solution of the present invention.
In figure:Tank before 1 concentration, 2 centrifugal pumps, 3 heat exchangers, 4 primary crystallization tanks, 5 secondary crystallization tanks, 6 Micro heat pipe, 7 horizontal centrifuges, 8 washing columns.
Specific embodiment
In order that the objects, technical solutions and advantages of the present invention become more apparent, with reference to embodiments, to the present invention It is further elaborated.Specific embodiment described herein only in order to explain the present invention, is not used to limit this Bright.
The present invention provide a kind of preparation facilitiess of tobacco material concentrated solution, include concentration before tank 1, centrifugal pump 2, heat exchanger 3, Primary crystallization tank 4, secondary crystallization tank 5, micro heat pipe 6, horizontal centrifuge 7, washing column 8, before concentration, tank 1 is used for storing tobacco material Extracting solution, before concentration, the port of export of tank 1 is connected with heat exchanger 3 by centrifugal pump 2, the port of export of heat exchanger 3 and primary crystallization tank 4th, secondary crystallization tank 5 is sequentially connected in series, and secondary crystallization tank 5 upper outlet end and micro heat pipe 6, horizontal centrifuge 7 are sequentially connected, horizontal The solid outlet end of centrifuge 7 is connected with washing column 8, the liquid outlet end of horizontal centrifuge 7 and the port of export of washing column 8 with dense Before contracting, tank 1 connects.
The present invention also provides a kind of preparation method of tobacco material concentrated solution, and its application said apparatus is carried out, described preparation Method is:Tobacco material extracting solution in tank 1 before concentrating first is imported in heat exchanger 3 by centrifugal pump 2, and generating portion is trickle Ice crystal after send into primary crystallization tank 4 carry out initial crystallization, then enter back into secondary crystallization tank 5 and carry out secondary crystallization, crystallization Large ice crystals in tank are delivered to micro heat pipe 6 and are slightly heated, and micro heat pipe temperature is maintained between 30-60 degree Celsius, Ran Hou Carry out solid-liquid separation in horizontal centrifuge 7, separate the ice crystal obtaining and deliver to washing column 8 and washed, by cleaning mixture with separate To liquid merge and deliver to tank 1 before concentration, feed liquid constantly circulates in systems, reaches after the solid content of target call just from secondary Crystallizer 5 bottom is discharged.
Wherein preparation method is further described by following two embodiments:
Embodiment 1
A kind of preparation method of tobacco material concentrated solution, comprises the steps:
10kg in tank 1 before concentrating first, solid content are that 8% tobacco material extracting solution imports heat exchange by centrifugal pump 2 In device 3 (the present embodiment adopts shell-and-tube heat exchanger), send successively after the trickle ice crystal of generating portion under -5 DEG C of temperature conditionss Enter primary crystallization tank 4 and secondary crystallization tank 5 is crystallized, in primary crystallization tank 4 and secondary crystallization tank 5, agitator speed is respectively 200r/min, 300r/min, after 15min, large ice crystals gradually grow up, then large ice crystals are delivered to micro heat pipe 6 are slightly heated, Micro heat pipe 6 temperature is maintained at 40 degrees Celsius, is then fed in horizontal centrifuge 7 carrying out solid-liquid separation, separates the ice crystal obtaining and exists Washed in washing column 8, cleaning mixture uses ice melting liquid.Separating obtained in liquid after flushing and horizontal centrifuge 7 Liquid is back to tank 1 before concentration, and concentrated solution constantly circulates in systems, reaches solid content target call (for example after 25min 40%) discharge from secondary crystallization tank 5 bottom after.
The tobacco material obtaining concentrated solution is coated on reconstituted tobacco substrate, coating weight is 32g/m2, it is coated with meron Become reconstituted tobacco after drying, finally reconstituted tobacco is carried out shredding and make cigarette and carry out sensory evaluating smoking;Also make simultaneously Control sample (concentrated solution is made using conventional heating in vacuum technique) carries out contrast test and appraisal.
Sensory evaluating smoking's result is as shown in the table:
Embodiment 2
A kind of preparation method of tobacco material concentrated solution, comprises the steps:
In tank 1 before concentrating first, 10kg, the tobacco material extracting solution of solid content 7% import heat exchanger 3 by circulating pump In (the present embodiment adopts shell-and-tube heat exchanger), send into after the trickle ice crystal of generating portion under -7 DEG C of temperature conditionss and once tie Brilliant tank 4 and secondary crystallization tank 5 are crystallized.In primary crystallization tank 4 and secondary crystallization tank 5, agitator speed is respectively 300r/ Min, 400r/min, after 12min, large ice crystals gradually grow up, then large ice crystals are delivered to micro heat pipe 6 are slightly heated, micro heat pipe Temperature is maintained at 50 degrees Celsius, is then fed in horizontal centrifuge 7 carrying out solid-liquid separation, separates the ice crystal obtaining in washing column 8 In washed, cleaning mixture uses ice melting liquid.In liquid horizontal centrifuge 7 after flushing, separating obtained liquid is back to Tank 1 before concentration, concentrated solution constantly circulates in systems, reaches after solid content target call (such as 45%) from secondary after 22min Crystallizer 5 bottom is discharged.
The tobacco material obtaining concentrated solution is coated on reconstituted tobacco substrate, coating weight is 35g/m2, it is coated with meron Become reconstituted tobacco after drying, finally reconstituted tobacco is carried out shredding and make cigarette and carry out sensory evaluating smoking;Also make simultaneously Control sample (concentrated solution is made using conventional heating in vacuum technique) carries out contrast test and appraisal.
Sensory evaluating smoking's result is as shown in the table:
The above, the only specific embodiment of the present invention, but protection scope of the present invention is not limited thereto, and any Belong to those skilled in the art the invention discloses technical scope in, the change or replacement that can readily occur in, all answer It is included within the scope of the present invention.Therefore, protection scope of the present invention should be defined by scope of the claims.

Claims (4)

1. a kind of preparation facilitiess of tobacco material concentrated solution it is characterised in that:Including tank (1), centrifugal pump (2), heat exchange before concentrating Device (3), primary crystallization tank (4), secondary crystallization tank (5), micro heat pipe (6), horizontal centrifuge (7), washing column (8), tank before concentration (1) it is used for storing tobacco material extracting solution, before concentration, the port of export of tank (1) is connected with heat exchanger (3) by centrifugal pump (2), changes The port of export of hot device (3) is sequentially connected in series with primary crystallization tank (4), secondary crystallization tank (5), secondary crystallization tank (5) upper outlet end It is sequentially connected with micro heat pipe (6), horizontal centrifuge (7), the solid outlet end of horizontal centrifuge (7) is connected with washing column (8), crouch The liquid outlet end of formula centrifuge (7) is connected with tank (1) before concentration with the port of export of washing column (8), secondary crystallization tank (5) bottom It is provided with outlet, concentrated solution constantly circulates in systems, arrange from secondary crystallization tank (5) outlet at bottom after reaching solid content target call Go out.
2. tobacco material concentrated solution as claimed in claim 1 preparation facilitiess it is characterised in that:Described heat exchanger (3) is pipe Shell heat exchanger or scraping plate type heat exchanger.
3. a kind of preparation method of tobacco material concentrated solution is it is characterised in that usage right requires the preparation facilitiess in 1 or 2 to enter OK, described preparation method is:Tobacco material extracting solution in tank (1) before concentrating first imports heat exchanger by centrifugal pump (2) (3), in, send into primary crystallization tank (4) after the trickle ice crystal of generating portion and carry out initial crystallization, then enter back into secondary crystallization Tank (5) carries out secondary crystallization, and the large ice crystals in crystallizer are delivered to micro heat pipe (6) and are slightly heated, and micro heat pipe temperature keeps Between 30-60 degree Celsius, in horizontal centrifuge (7), then carry out solid-liquid separation, separate the ice crystal obtaining and deliver to washing column (8) washed, cleaning mixture delivered to tank before concentration (1) with separating the liquid merging obtaining, feed liquid constantly circulates in systems, Just discharge from secondary crystallization tank (5) outlet at bottom after reaching the solid content of target call.
4. tobacco material concentrated solution as claimed in claim 3 preparation method it is characterised in that:Primary crystallization tank stirs in (4) Mixing device rotating speed is 200-300r/min, and in secondary crystallization tank (5), agitator speed is 300-400r/min.
CN201610969175.2A 2016-10-31 2016-10-31 The preparation facilities and method of tobacco material concentrate Active CN106387988B (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1141844A (en) * 1965-09-07 1969-02-05 Microwave Instr Ltd Improvements relating to apparatus for drying material in strand or rope form
US5243999A (en) * 1991-09-03 1993-09-14 R. J. Reynolds Tobacco Company Tobacco processing
CN101439867A (en) * 2008-12-17 2009-05-27 云南云叶化肥股份有限公司 Method for extracting potassium carbonate from cabo and refining carbon
CN102633834A (en) * 2012-02-18 2012-08-15 浙江嘉化集团股份有限公司 Continuous crystallizing method for acephate
CN102963913A (en) * 2012-10-31 2013-03-13 宣达实业集团温州环保科技有限公司 Evaporation and concentration process of sodium sulfite solution
CN105036441A (en) * 2015-07-22 2015-11-11 深圳市捷晶能源科技有限公司 Concentration crystallization device for carnallite waste water
CN205650085U (en) * 2016-05-14 2016-10-19 张波 Concentration circulating separator
CN206137181U (en) * 2016-10-31 2017-05-03 湖北中烟工业有限责任公司 Preparation facilities of tobacco raw materials concentrate

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1141844A (en) * 1965-09-07 1969-02-05 Microwave Instr Ltd Improvements relating to apparatus for drying material in strand or rope form
US5243999A (en) * 1991-09-03 1993-09-14 R. J. Reynolds Tobacco Company Tobacco processing
CN101439867A (en) * 2008-12-17 2009-05-27 云南云叶化肥股份有限公司 Method for extracting potassium carbonate from cabo and refining carbon
CN102633834A (en) * 2012-02-18 2012-08-15 浙江嘉化集团股份有限公司 Continuous crystallizing method for acephate
CN102963913A (en) * 2012-10-31 2013-03-13 宣达实业集团温州环保科技有限公司 Evaporation and concentration process of sodium sulfite solution
CN105036441A (en) * 2015-07-22 2015-11-11 深圳市捷晶能源科技有限公司 Concentration crystallization device for carnallite waste water
CN205650085U (en) * 2016-05-14 2016-10-19 张波 Concentration circulating separator
CN206137181U (en) * 2016-10-31 2017-05-03 湖北中烟工业有限责任公司 Preparation facilities of tobacco raw materials concentrate

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