A kind of compound fertilizer anticaking agent and its preparation, using method
Technical field
The invention belongs to composite fertilizer's anti-caking processing technology field, more particularly, to a kind of compound fertilizer anticaking agent and its system
Standby, using method.
Background technology
Composite fertilizer is affected to tend to lump by environmental factors such as moisture, temperature, accumulation pressure, and this is not only not easy to multiple
The storage in Hefei and transport, more cause greatly to perplex to fertilising.Thus, whether composite fertilizer can effectively prevent caking from having become for people
Evaluate an important indicator of fertilizer quality.
Existing compound fertilizer anticaking agent has powder-type, aqueous solution type and three kinds of oil soluble type:1st, powder-type anticaking agent is profit
Intercept the formation of crystal brige between fertiliser granulates with inert powder, but using when need to spray into oily matter simultaneously adhere to inert powder.
Although the method has an anti-caking effect, complex process, relatively costly, so that fertilizer dust is increased.2nd, aqueous solution type anticaking agent
It is then that surfactant is dissolved in the water, is sprayed at fertilizer surface, played with reducing the purpose of fertilizer surface tension force
The effect of anti-caking.The shortcoming of the method is to have brought moisture into, and moisture is the immediate cause of fertilizer agglomeration.3rd, oil soluble formulation anti-caking
Block agent avoids the shortcoming of above two method, has the advantages that easy to use, effect is good, but conventional method need to add mineral oil
(as machine oil) is as solvent, and the large usage quantity of mineral oil, and the consumption of composite fertilizer per ton mineral oil in fluid reaches 2~3kg, these ore deposits
Thing oil enters soil with fertilizer and is difficult to degrade, and causes a certain degree of pollution to soil and surrounding enviroment.
CN101555178A discloses a kind of fertilizer anti-caking agents, and its component includes (mass percent):Ten difluoro enanthol
Sulphosuccinates 5~20%, carbon atom quantity is 6~40 primary amine salt or secondary amine salt 9~30%, phosphatide oil 10~
50%, fatty acid ester 10~40%, aliphatic acid 5~30%, paraffin 1~20%, that each group is divided and be 100%.
CN101798248A discloses a kind of special anti-caking agent for nitrocompound fertilizer, its preparation method and application, its component
Including (mass percent):Carbon atom quantity is 6~40 primary amine or secondary amine and its salt 10~30%, industrial wax oil 13~
50%, fatty acid ester 10~40%, fatty acid amide 5~30%, paraffin 1~20%, double ten hexafluoro nonyl alcohol monomester succinate amine salt 4
~8%.
CN101870607A discloses a kind of full-biodegradable anti-caking agent for compound fertilizer/blended fertilizer, and it is by aliphatic acid, the moon
Ionic surface active agent, cationic surfactant, polyether high molecular surfactant and fatty acid ester form, shared by each component
Mass percent is:Aliphatic acid 84.5%-90%, anion surfactant 2%-3%, cationic surfactant 0.2%-
1%, polyether high molecular surfactant 0.5%-1.5%, fatty acid ester 5%-10%.
CN102070373A discloses a kind of its component of degradable compound fertilizer anticaking agent and mass percent is:Fatty amine
Or its salt 10~20%, stearic acid 20~25%, oleic acid 15~20%, refined glycerine 5~15%, recycled wood materials 20~
50%, that each group is divided and be 100%.
CN104355819A discloses a kind of degradable compound fertilizer anticaking agent, its component include fatty amine or its salt,
Stearic acid, oleic acid, refined glycerine, recycled wood materials, that above-mentioned each group is divided and be 100%, wherein, each component presses row percentage
Compare proportioning:Fatty amine or its salt:5~15%, stearic acid:15~20%, oleic acid:10~14%, refined glycerine:5~15%, give up
Abandon edible oil and fat:20~50%.
Being summed up conventional surfactant type has:Anion surfactant, mainly has alkyl sulfate, alkylbenzene
Sulfonate, a- alkene sulfonate etc.;Cationic surfactant, mainly has quaternary ammonium salt surface active agent;Non-ionic surface is lived
Property agent, mainly have polyoxyethylene fatty alcohol, polyoxyethylene alkylphenol, Polyoxyethylene fatty acid amides fatty acid ester, PO-EO block copolymer, poly-
Oxygen ethene polyoxypropylene glycerine, polyoxyethylene fatty acid, polyoxyethylene alkyl amine, polyoxyethylene sorbitan fatty acid ester
Deng;Amphoteric surfactant etc..
But above-mentioned anticaking agent of the prior art, its moistureproof and waterproof function and conjunctiva ability still depend on
Aliphatic acid(Ester)And fat(Acyl)The film-formation result of amine is although other organic matters adding have certain hydrophobicity, but moistureproof
Waterproof whole structure is not satisfactory all the time.In addition, mixing the fertilizer of above-mentioned anticaking agent, the sustained release performance of fertilizer is not also very managed
Think.
Content of the invention
The technical problem to be solved is to overcome the shortcomings of to mention and defect in background above technology, provide one
Kind have that anti-caking performance is good, environmental protection;After mixing with fertilizer, the sustained release performance of fertilizer is significantly improved, is easy to fertilizer
The compound fertilizer anticaking agent that crops absorb.
In order to realize foregoing invention purpose, the invention provides a kind of compound fertilizer anticaking agent, by vegetable oil, paraffin, hard
Resin acid, surfactant, octadecylamine, vinyl acetate, benzoyl peroxide composition, each component mass percent composition is as follows:
Vegetable oil:40.0~70.0%;Paraffin:10.0~30.0%;Stearic acid:1.0~10.0%;Octadecylamine:1.0~10.0%;Vinyl acetate
Ester 1.0 ~ 10.0%;Surfactant:1.0~10.0%;Benzoyl peroxide:0.02 ~ 0.20%, that above each group is divided and be
100%.
Further, above-mentioned each component mass percent is preferably:Vegetable oil:50.0~65.0%;Paraffin:13.0~
23.0%;Stearic acid:4.0~9.0%;Octadecylamine:4.0~9.0%;Vinyl acetate 3.0 ~ 8.0%;Surfactant:3.0~8.0%;
Benzoyl peroxide:0.05 ~ 0.10%, that above each group is divided and be 100%.
Described vegetable oil is palm oil, rapeseed oil, peanut oil, coconut oil, tea oil, edible after vegetable oil oil recovery in
Any one or any two kinds and above mixing, any two kinds and mixed above when be any proportioning.
Described paraffin is the mixture of atoleine, solid paraffin or atoleine and any ratio of solid paraffin.
Preferably, described surfactant is nonionic surfactant or anion surfactant.
Preferably, described anion surfactant is alkylbenzenesulfonate.
Preferably, described nonionic surfactant is Arlacel-60, Arlacel-80, Tween-60, Tween-80.
The present invention also provides a kind of method preparing above-mentioned compound fertilizer anticaking agent, and it comprises the steps:
(1) melt:Take paraffin, stearic acid and the octadecylamine of described ratio, be steam heated to 60 ~ 65 DEG C and stir, be allowed to fill
Divide and melt, the mixture I after being melted;
(2)Merge:Under 65 ~ 70 DEG C of temperature conditionss, continue heating mixture I, the vegetable oil of described ratio and surface are lived
Property agent is added thereto, and mixes, obtains mixtures II;
(3)Toward in mixtures II, it is initially charged the vinyl acetate of described ratio, is subsequently adding benzoyl peroxide, at 65 ~ 80 DEG C
Under temperature conditionss, stir 30 min ~ 60 min, obtain described compound fertilizer anticaking agent.
The present invention also provides a kind of method using above-mentioned compound fertilizer anticaking agent, by prepared compound fertilizer anticaking agent
In 2h,
At 70 ~ 85 DEG C, composite fertilizer's mixing is allowed to using high-pressure fog mode and obtains final product.Preferably, closing in compound fertilizer anticaking agent
Carry out high-pressure fog after one-tenth immediately and there is more preferable effect.The consumption of compound fertilizer anticaking agent be composite fertilizer's weight 1.5 ‰~
3.0‰.
Using adding benzoyl peroxide in the present invention, cause the controlled of vinyl acetate and orientation auto polymerization, vegetable oil
In unrighted acid auto polymerization, and there is cross-polymerization in the unrighted acid in vinyl acetate and vegetable oil, from
And form the thin polymer film of various structures.And the membrane molecular that stearic acid, octadecylamine are formed interts these polyphosphazene polymers of entrance
In compound, form the Novel compound film of network structure IPN, be not only effectively improved the moistureproof and waterproof ability of anticaking agent,
Embody more preferable preventing blocking effect, and make institute's Wrapped fertilizer have more preferable slowly releasing effect.
Compared with prior art, the principle of the present invention and its advantage are:
(1)Using vinyl acetate under catalyzed, system auto polymerization reaction occurs, formed controlled,
The polyvinyl acetate ester film of the low polymerization degree of orientation, improves the moistureproof and waterproof ability of anticaking agent;
(2)Using unrighted acid in vegetable oil under catalyzed, system auto polymerization reaction, shape occurs
Become controlled, low polymerization degree and degradable polymerization greasy films, improve the moistureproof and waterproof ability of anticaking agent;
(3)Using the unrighted acid in vegetable oil and vinyl acetate under the catalysis of benzoyl peroxide, in system
There is cross-polymerization reaction, form polyvinyl acetate and the polymerization grease hybrid type thin film of network structure IPN, play collaborative
Moistureproof and waterproof effect, improves moistureproof and waterproof ability;
(4)The film forming effect being had using stearic acid and octadecylamine itself, and they enter polyvinyl acetate ester films, poly-
After closing polyvinyl acetate and the polymerization grease hybrid type thin film of greasy films and network structure IPN, produce special thin of a class
Film, plays collaborative moistureproof and waterproof effect;
(5)Due to there are multiple chemical reactions in anticaking agent system, form multiclass, there is the compound of network structure IPN
Film, not only makes moistureproof and waterproof effect obtain collaborative raising, and a few class films being formed is respectively provided with biological degradability, will not
Soil is worked the mischief.Additionally, the composite fertilizer that it is wrapped up will make its fertilizer efficiency be sustained, thus improve the long-lasting of fertilizer.
Specific embodiment
For the ease of understanding the present invention, below in conjunction with specification chart and preferred embodiment, invention herein is done more complete
Face, meticulously describe, but protection scope of the present invention is not limited to specific examples below.
Unless otherwise defined, all technical terms used hereinafter and those skilled in the art are generally understood that implication phase
With.Technical term used herein is intended merely to describe the purpose of specific embodiment, is not intended to limit the present invention's
Protection domain.
Unless otherwise specified, the various raw material used in the present invention, reagent, instrument and equipment etc. all can pass through city
Field is commercially available or can be prepared by existing method.
Embodiment 1
A kind of compound fertilizer anticaking agent, the mass percent of its each component is:
Rapeseed oil:65.0%;Solid paraffin:13.0%;Stearic acid:5.0%;Octadecylamine:9.0%;Arlacel-80:3.45%;Acetic acid second
Alkene ester:4.5%;Benzoyl peroxide:0.05%.That above each group is divided and be 100%.
The preparation method of described compound fertilizer anticaking agent is as follows:
(1) melt:Take solid paraffin, stearic acid and the octadecylamine of described ratio, be added in the reactor with agitating device,
It is steam heated to 65 DEG C, is allowed to fully melt, reacts, obtain the mixture after thawing;
(2) merge:Mixture after continuing to heat above-mentioned thawing, to 70 DEG C, the vegetable oil of described ratio and Arlacel-80 is added
Wherein, after mixing, add the vinyl acetate of described ratio, be subsequently adding the benzoyl peroxide of described ratio, 75
DEG C insulated and stirred 40 min, obtains compound fertilizer anticaking agent.
The using method of described compound fertilizer anticaking agent is as follows:
By above-mentioned prepared compound fertilizer anticaking agent, it is warming up to 80 DEG C about after 1.5h, by anticaking agent weight:Composite fertilizer's weight
Measure the part by weight for 1.8 ‰, carry out high-pressure fog mode process.
Comparative example 1
By the ratio of embodiment 1, but it is not added with vinyl acetate and benzoyl peroxide, the system of described compound fertilizer anticaking agent
Standby, using method is with embodiment 1.
Embodiment 2
A kind of compound fertilizer anticaking agent, the mass percent of its each component is:
Palm oil:20.0%th, rapeseed oil 25.0%;Solid paraffin:5.0%, atoleine:15.0%;Stearic acid:10.0%;18
Amine:9.0%;Arlacel-60:8.4%;Vinyl acetate:7.5%;Benzoyl peroxide:0.10%.That above each group is divided and be 100%.
The preparation method of described compound fertilizer anticaking agent is as follows:
(1) melt:Take paraffin, stearic acid and the octadecylamine of described ratio, be added in the reactor with agitating device, steam
It is heated to 60 DEG C, is allowed to fully melt, reacts, obtain the mixture after thawing;
(2) merge:Mixture after continuing to heat above-mentioned thawing, to 70 DEG C, the vegetable oil of described ratio and Arlacel-60 is added
Wherein, after mixing, add the vinyl acetate of described ratio, be subsequently adding the benzoyl peroxide of described ratio, 75
DEG C insulated and stirred 35 min, obtains compound fertilizer anticaking agent.
The using method of described compound fertilizer anticaking agent is as follows:
By above-mentioned prepared compound fertilizer anticaking agent, at 75 DEG C about after 1h, by anticaking agent weight:Composite fertilizer's weight is
2.0 ‰ part by weight, carries out high-pressure fog mode process.
Comparative example 2
By the ratio of embodiment 2, but it is not added with vinyl acetate and benzoyl peroxide, the system of described compound fertilizer anticaking agent
Standby, using method is with embodiment 2.
Embodiment 3
A kind of compound fertilizer anticaking agent, the mass percent of its each component is:
Palm oil:35%th, rapeseed oil 15.0%;Atoleine:13.0%;Solid paraffin:13.0%;Stearic acid:5.0%;Octadecylamine:
5.0%;Tween-80:7%;Vinyl acetate:6.85%;Benzoyl peroxide:0.15%.That above each group is divided and be 100%.
The preparation method of described compound fertilizer anticaking agent is as follows:
(1) melt:Take paraffin, stearic acid and the octadecylamine of described ratio, be added in the reactor with agitating device, steam
It is heated to 65 DEG C, is allowed to fully melt, reacts, obtain the mixture after thawing;
(2) merge:Mixture after continuing to heat above-mentioned thawing, to 70 DEG C, the vegetable oil of described ratio and Arlacel-80 is added
Wherein, after mixing, add the vinyl acetate of described ratio, be subsequently adding the benzoyl peroxide of described ratio, 80
DEG C insulated and stirred 30min, obtains compound fertilizer anticaking agent.
The using method of described compound fertilizer anticaking agent is as follows:
By above-mentioned prepared compound fertilizer anticaking agent, immediately at 70 DEG C about, by anticaking agent weight:Composite fertilizer's weight is
2.5 ‰ part by weight, carries out high-pressure fog mode process immediately.
Comparative example 3
By the ratio of embodiment 3, but it is not added with vinyl acetate and benzoyl peroxide, described compound fertilizer anticaking agent
Preparation, using method are with embodiment 3.
Embodiment 4
A kind of compound fertilizer anticaking agent, the mass percent of its each component is:
Palm oil:35%th, rapeseed oil 15.0%;Atoleine:13.0%;Solid paraffin:13.0%;Stearic acid:5.0%;Octadecylamine:
5.0%;Pelopon A:7%;Vinyl acetate:6.85%;Benzoyl peroxide:0.15%.The sum that above each group is divided
For 100%.
The preparation method of described compound fertilizer anticaking agent is as follows:
(1) melt:Take paraffin, stearic acid and the octadecylamine of described ratio, be added in the reactor with agitating device, steam
It is heated to 65 DEG C, is allowed to fully melt, reacts, obtain the mixture after thawing;
(2) merge:Continue the mixture after the above-mentioned thawing of heating to 70 DEG C, by the vegetable oil of described ratio and alkylbenzenesulfonate
It is added thereto, after mixing, adds the vinyl acetate of described ratio, be subsequently adding the benzoyl peroxide of described ratio,
In 80 DEG C of insulated and stirred 30min, obtain compound fertilizer anticaking agent.
The using method of described compound fertilizer anticaking agent is as follows:
By above-mentioned prepared compound fertilizer anticaking agent, immediately at 70 DEG C about, by anticaking agent weight:Composite fertilizer's weight is
2.5 ‰ part by weight, carries out high-pressure fog mode process immediately.
Comparative example 4
By the ratio of embodiment 4, but it is not added with vinyl acetate and benzoyl peroxide, described compound fertilizer anticaking agent
Preparation, using method are with embodiment 4.
Embodiment 5
A kind of compound fertilizer anticaking agent, the mass percent of its each component is:
Palm oil:35%th, rapeseed oil 15.0%;Atoleine:13.0%;Solid paraffin:13.0%;Stearic acid:5.0%;Octadecylamine:
5.0%;Tween-60:7%;Vinyl acetate:6.85%;Benzoyl peroxide:0.15%.That above each group is divided and be 100%.
The preparation method of described compound fertilizer anticaking agent is as follows:
(1) melt:Take paraffin, stearic acid and the octadecylamine of described ratio, be added in the reactor with agitating device, steam
It is heated to 65 DEG C, is allowed to fully melt, reacts, obtain the mixture after thawing;
(2) merge:Continue the mixture after the above-mentioned thawing of heating to 70 DEG C, by the vegetable oil of described ratio and polyoxyethylene polyoxy
Propylene glycerine is added thereto, and after mixing, adds the vinyl acetate of described ratio, is subsequently adding the peroxide of described ratio
Change benzoyl, in 80 DEG C of insulated and stirred 30min, obtain compound fertilizer anticaking agent.
The using method of described compound fertilizer anticaking agent is as follows:
By above-mentioned prepared compound fertilizer anticaking agent, immediately at 70 DEG C about, by anticaking agent weight:Composite fertilizer's weight is
2.5 ‰ part by weight, carry out high-pressure fog mode process immediately.
Comparative example 5
By the ratio of embodiment 5, but it is not added with vinyl acetate and benzoyl peroxide, described compound fertilizer anticaking agent
Preparation, using method are with embodiment 5.
Embodiment 6
A kind of compound fertilizer anticaking agent, the mass percent of its each component is:
Palm oil:35%th, rapeseed oil 15.0%;Atoleine:13.0%;Solid paraffin:13.0%;Stearic acid:5.0%;Octadecylamine:
5.0%;Arlacel-60:7.0%;Vinyl acetate:6.85%;Benzoyl peroxide:0.15%.That above each group is divided and be 100%.
The preparation method of described compound fertilizer anticaking agent is as follows:
(1) melt:Take paraffin, stearic acid and the octadecylamine of described ratio, be added in the reactor with agitating device, steam
It is heated to 65 DEG C, is allowed to fully melt, reacts, obtain the mixture after thawing;
(2) merge:Mixture after continuing to heat above-mentioned thawing, to 70 DEG C, the vegetable oil of described ratio and Tween-60 is added
Wherein, after mixing, add the vinyl acetate of described ratio, be subsequently adding the benzoyl peroxide of described ratio, 80
DEG C insulated and stirred 30min, obtains compound fertilizer anticaking agent.
The using method of described compound fertilizer anticaking agent is as follows:
By above-mentioned prepared compound fertilizer anticaking agent, immediately at 70 DEG C about, by anticaking agent weight:Composite fertilizer's weight is
2.5 ‰ part by weight, carries out high-pressure fog mode process immediately.
Comparative example 6
By the ratio of embodiment 6, but it is not added with vinyl acetate and benzoyl peroxide, described compound fertilizer anticaking agent
Preparation, using method are with embodiment 6.
The mensure of preventing blocking effect and Contrast on effect
By the composite fertilizer including compound fertilizer anticaking agent obtained by each embodiment 1 ~ 6 and comparative example 1 ~ 6, in the pressure of 2MPa
Under be configured to the cylinder of Φ 50 × 70mm, be then placed in 80% relative humidity, the chamber of temperature 60 C at this pressure
12h, then it is placed in 60% relative humidity, the chamber 12h of 40 DEG C of temperature at this pressure, so circulation 5 times, more at room temperature
Place 24h, obtain sample.Then by this sample from 1m eminence freely falling body is to ground surface platform, then use industrial screen(Aperture 5mm)
Sample is sieved 1min, weighs residue on sieve, calculate caking rate by formula below.
Caking rate(%)=residue on sieve/sample weight × 100%
Table 1 be embodiment 1 ~ 6 and comparative example 1 ~ 6 contrast and experiment.
Table 1:The caking rate contrast and experiment list of the anticaking agent of embodiment and comparative example
Example No. |
Adding proportion * |
Caking rate * * |
Comparative example number |
Adding proportion |
Caking rate |
Embodiment 1 |
1.8‰ |
2.8% |
Comparative example 1 |
1.8‰ |
16.5% |
Embodiment 2 |
2.0‰ |
2.0% |
Comparative example 2 |
2.0‰ |
13.8% |
Embodiment 3 |
2.5‰ |
0.0% |
Comparative example 3 |
2.5‰ |
5.6% |
Embodiment 4 |
2.5‰ |
0.9% |
Comparative example 4 |
2.5‰ |
8.2% |
Embodiment 5 |
2.5‰ |
1.7% |
Comparative example 5 |
2.5‰ |
11.4% |
Embodiment 6 |
2.5‰ |
1.1% |
Comparative example 6 |
2.5‰ |
8.8% |
Adding proportion *:The mass ratio of anticaking agent/composite fertilizer;* caking rate:The mean value of three experiments.
Experiment shows:Add in embodiment vinyl acetate and benzoyl peroxide make the caking rate of composite fertilizer all substantially under
Fall, fully meets the requirement to anti-caking rate for the composite fertilizer.As can be seen here, the anticaking agent of the present invention has more preferable anti-caking effect
Really.