CN106380105A - Asphalt concrete additive and preparation method thereof - Google Patents

Asphalt concrete additive and preparation method thereof Download PDF

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Publication number
CN106380105A
CN106380105A CN201610770662.6A CN201610770662A CN106380105A CN 106380105 A CN106380105 A CN 106380105A CN 201610770662 A CN201610770662 A CN 201610770662A CN 106380105 A CN106380105 A CN 106380105A
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Prior art keywords
bituminous concrete
coal
waste
penetrating agent
agent
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CN201610770662.6A
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CN106380105B (en
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徐鸥明
赵鹏
王振军
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Changan University
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Changan University
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B40/00Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
    • C04B40/0028Aspects relating to the mixing step of the mortar preparation
    • C04B40/0039Premixtures of ingredients
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04Waste materials; Refuse
    • C04B18/0481Other specific industrial waste materials not provided for elsewhere in C04B18/00
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • Civil Engineering (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Road Paving Structures (AREA)

Abstract

The invention provides an asphalt concrete additive. The raw materials comprise residues of coal direct liquefaction, asphalt, a dispersant, a solubilizer, and waste tire and rubber powder, wherein the waste tire and rubber powder is prepared by processing waste tires and waste rubber and has a particle size smaller than 30 meshes. The coal direct liquefaction residues are coal residues, which are discharged from a reduced pressure distillation apparatus in coal direct liquefaction, wherein the particle size of coal residues is smaller than 0.15 millimeter, and the asphalt content is greater than 75%. The weight ratio of coal direct liquefaction residues: asphalt: waste tire and rubber powder: dispersant: solubilizer is 1-1.5: 0.05-0.10: 0.25-0.45: 0.01-0.02: 0.02-0.05. The provided asphalt concrete additive is mainly composed of coal direct liquefaction residues, waste tire and rubber powder, asphalt, and a little amount of auxiliary agents, the doping amount of waste tire and rubber powder with a particle size smaller than 30 meshes is 0.25 to 0.45 times of that of coal direct liquefaction residues; the whole cost is low, and compared with common asphalt concrete, the high temperature resistant performance of asphalt concrete processed by the provided asphalt concrete additive is improved by 1 to 2 times.

Description

A kind of bituminous concrete outer-penetrating agent and preparation method thereof
Technical field
The invention belongs to pavement material field, it is related to use in pavement construction material for the Coal Chemical Industry solid waste, tool Body is related to a kind of bituminous concrete outer-penetrating agent and preparation method thereof.
Background technology
The endogenous cause of ill of induction asphalt pavement rut disease is mainly relevant with asphalt high-temperature stability deficiency, therefore to matrix pitch Modification is a kind of effective way reducing asphalt pavement rut disease, has carried out numerous studies both at home and abroad.Using polymer to drip Blue or green modification is common approach, but general modified technique is more complicated, needs Special Equipment, relatively costly, and engineering item can be significantly increased Mesh cost.Therefore, limit its extensive application in road engineering.
Coal directly-liquefied residue, as producing the solid waste producing after liquid-fuel oil, contains Colophonium class in its composition Material, for direct modified substrate Colophonium, when volume is less (about 7%), has certain improvement, patent to high-temperature behavior Mention in CN101863637A by adding plasticiser, coupling agent and rubber powder in coal directly-liquefied residue, by melting, mix The operations such as conjunction are obtained the outer-penetrating agent that can be used for road asphalt concrete.But the method needs to fill the plasticizer of 5-20%, and this is mixed Amount has exceeded general auxiliary agent scope, and rubber powder volume is the 5-15% of coal directly-liquefied residue, and requires particle diameter to be less than 80 mesh
(0.178 millimeter), thus totally relatively costly, it is unfavorable for large-scale application in engineering.
Content of the invention
In view of the shortcomings of the prior art, it is an object of the invention to, provide a kind of preparation process is simple, to raw material Require low, it is possible to increase while the high temperature anti-rut behavior of bituminous concrete, do not affect the Colophonium coagulation of the cryogenic property of Colophonium Native outer-penetrating agent and preparation method thereof.
In order to solve above-mentioned technical problem, the present invention adopts the following technical scheme that and is achieved:
A kind of bituminous concrete outer-penetrating agent, its preparing raw material includes coal directly-liquefied residue, Colophonium, dispersant and solubilising Agent, also includes waste-tyre rubber-powder, and waste-tyre rubber-powder is to be processed into particle diameter through junked tire and waste old to be less than 30 mesh The rubber powder of (0.55 millimeter).
The addition of coal directly-liquefied residue, Colophonium, waste-tyre rubber-powder, dispersant and solubilizing agent in mass ratio be 1~ 1.5:0.05~0.10:0.25~0.45:0.001~0.002:0.002~0.005.
Coal directly-liquefied residue is that the particle diameter discharged from vacuum distillation apparatus after DCL/Direct coal liquefaction is less than 0.15 millimeter, Colophonium Content is higher than 75% coal residue.
Colophonium is one or two compositionss in No. 110 and No. 90 bi tumenf orr oads.
Dispersant is one or more of Tissuemat E, Polyethylene Glycol and politef compositionss.
Solubilizing agent is one or more compositions in sodium stearate, magnesium stearate and calcium stearate.
Coal directly-liquefied residue is mixed by the preparation method of bituminous concrete outer-penetrating agent first with Colophonium, then with waste and old wheel Tire rubber powder mixes, and then adds dispersant and solubilizing agent, warp in the mixture with waste-tyre rubber-powder for the coal directly-liquefied residue Desulfurization pyrolysis after stirring, last extruder grain obtains bituminous concrete outer-penetrating agent.
Desulfurization pyrolysis is to melt to process 1-5 hour at a temperature of 180 DEG C~250 DEG C
The grain graininess of bituminous concrete outer-penetrating agent is 1mm~5mm.
The present invention compared with prior art, has the following technical effect that:
(I) bituminous concrete outer-penetrating agent of the present invention is mainly by coal directly-liquefied residue and waste-tyre rubber-powder, is aided with few Amount auxiliary agent is made, and seldom, without departing from general auxiliary agent scope, and particle diameter is less than the waste-tyre rubber-powder of 30 mesh to the addition of auxiliary agent Volume is 0.25~0.45 times of coal directly-liquefied residue, thus overall low cost, beneficial to large-scale application in engineering.
(II) bituminous concrete outer-penetrating agent of the present invention for the improvement of asphalt concrete elevated temperature property compared to plain asphalt Concrete can improve 1~2 times, not only can effectively overcome the low temperature of coal directly-liquefied residue direct modified asphalt concrete material The problem that performance significantly deteriorates, and the energy resource consumption of coal directly-liquefied residue modified asphalt concrete can be reduced.
Specific embodiment
In order to improve the high-temperature stability of bituminous concrete, polymer is usually used Colophonium is modified, then will prepare Good modified pitch and mineral aggregate mix and stir acquisition bituminous concrete mixture of good performance.The modifying agent being usually used in asphalt modification has SBS, SBR, EVA and PE etc., SBS modifier synthesis improvement is best, but expensive;And SBR, EVA and PE etc. are improving Performance often results in other performance degradations simultaneously in a certain respect;Meanwhile, need Special Equipment when modified, investment is higher, and modified During and modified, Colophonium continuous heating is likely to result in short ageing, affects its serviceability;Additionally, modified drip Blue or green viscosity is larger, in order to obtain preferable construction workability it is necessary to improve heating-up temperature during use, not only brings aging hidden danger, Mass energy also can be consumed.The technology starting point of the present invention is with coal directly-liquefied residue as primary raw material, obtains a kind of low one-tenth Originally, easy working asphalt concrete modifying agent.In order to overcome the bituminous concrete that coal directly-liquefied residue modified pitch causes low Warm performance degradation problems, present invention introduces the waste tyre rubber powder of low cost, are that in rubber powder, sulfide linkage is opened by pyrolytic process, simultaneously Keeping carbon key and then retain the elastic characteristic of rubber powder, improving outer-penetrating agent low-temperature deformation ability, thus realizing improving Colophonium coagulation Native cryogenic property purpose.Further it is proposed that a kind of bituminous concrete outer-penetrating agent during asphalt mixes and stirs plus Enter, asphalt heating temperature need not be improved, energy resource consumption not only can be reduced, the aging hidden danger that high temperature brings can also be avoided.
Shoddy certain environment and at a temperature of C-S key, S -- S and C-C key can open, molecular weight reduces, and viscosity subtracts Little, elastic deformability weakens.In the present invention during preparing outer-penetrating agent, using pyrolytic process, so that sulfide linkage is opened in advance and Keep carbon-carbon double bond not open it is intended to can at utmost retention fund rubber powder elastic deformation feature by controllable process in advance simultaneously. Meanwhile, in conjunction with extruder grain technique, enable coal directly-liquefied residue, Colophonium, shoddy, dispersant and solubilizing agent uniformly miscible not Separate.
The specific embodiment of the present invention given below, implements in detail below it should be noted that the invention is not limited in Example, all equivalents done on the basis of technical scheme each fall within protection scope of the present invention.
Dispersant used in the present invention is the thermoplastic resin cosmetics of low-molecular-weight, can be Tissuemat E, Polyethylene Glycol With politef etc..
Embodiment 1:
The present embodiment provides a kind of bituminous concrete outer-penetrating agent, wherein, coal directly-liquefied residue, Colophonium, waste and old tyre rubber The addition of powder, dispersant and solubilizing agent is 1 in mass ratio:0.05:0.25:0.001:0.002.
Wherein:Coal directly-liquefied residue particle diameter is less than 0.15 millimeter, and content of ashes is less than 25%, and bitumen content is not less than 75%.
Waste-tyre rubber-powder particle diameter is less than 0.55 millimeter, and wherein content of ashes is less than 9%, and content of carbon black is more than 29%, gold Belong to content and be less than 0.04%.
Based on the composition of raw materials of the present embodiment, the present embodiment is added with the concrete preparation process of the bituminous concrete of outer-penetrating agent As described below:
Step one, by coal directly-liquefied residue, 100 grams are heated to 180-200 DEG C, become molten;
Step 2, Colophonium is heated into molten;
Molten asphalt 5g, waste-tyre rubber-powder 25g, dispersant 0.1g and solubilizing agent 0.2g are added coal by step 3 successively In direct liquefaction residue, then high-speed stirred 15min at 180-200 DEG C;
Step 4, the mixture stirring is poured in hermetically sealed can, moves into baking oven pyrolysis desulfurization at a temperature of 180 DEG C Melt and process 1 hour;
Step 5, after pyrolysis desulfurization thawing is processed, mixture stirs, and obtaining granularity by extruder grain is 1-5 milli The bituminous concrete outer-penetrating agent of rice.
In order to prove beneficial effects of the present invention, applicant is directed to and mixes according to 10% outside the sample of embodiment 1 preparation Substitute Colophonium in AC-13 bituminous concrete (i.e. bituminous concrete mixture, the building stones of its maximum particle diameter are 1.32cm) to be joined Ratio design, wherein, Colophonium uses 90# Colophonium, and indices are satisfied by code requirement, gather materials and adopt basalt, and breeze adopts stone Lime stone breeze, asphalt mix design is that the conventional AC-13 type level of engineering is joined.According to《Highway engineering Colophonium and asphalt examination Test code》(JTG E20-2011) carries out sample preparation and performance test, and performance test includes wheel tracking test, low temperature bend test With residual stability test.
Bituminous concrete high temperature stability performance is characterized by wheel tracking test, and wheel tracking test is a kind of actual car of simulation Wheel load is loaded in walking on road surface and forms the engineering experimental methods of rut, is to evaluate asphalt to resist under the conditions of set point of temperature The method of plastic fluidity deformation.Wheel tracking test temperature is 60 DEG C, and wheel load is 0.7MPa, and test specimen adopts the 300mm of roller-compaction × 300mm × 50mm rut test piece, result of the test is represented with dynamic stability (secondary/mm).
The cryogenic property of bituminous concrete is evaluated using standard conditions girder bending failure test.It is little that test adopts Beam sample dimensions be long 250mm ± 2mm, wide 30mm ± 2mm, high 35mm ± 2mm, by roller-compaction 300mm × 300mm × The cutting of 50mm rut test piece forms.Test temperature is -10 DEG C ± 0.5 DEG C, and loading speed is 50mm/min, and result of the test is with girder The corresponding maximal destruction in beam bottom strain during bending failure.
Asphalt opposing Moisture Damage ability generally adopts immersion Marshall test evaluation.Prepare mark according to standard method Quasi- marshal piece, is divided into 2 groups, soaks 30min and 48h respectively in 60 DEG C of water-baths, then measures Marshall stability respectively, with Divided by the Marshall Test result soaking 30min, this is to remain stablizes the Marshall stability result soaking 48h, and its value is got over Greatly, asphalt opposing Water Damage ability is stronger.
Embodiment 2:
The present embodiment provides a kind of bituminous concrete outer-penetrating agent, wherein, coal directly-liquefied residue, Colophonium, waste and old tyre rubber The addition of powder, dispersant and solubilizing agent is 1.5 in mass ratio:0.1:0.45:0.002:0.005.
In the present embodiment the requirement to raw material and added with outer-penetrating agent bituminous concrete preparation method all with embodiment 1 phase With except for the difference that desulfurization pyrolysis is to melt to process 5 hours at a temperature of 250 DEG C.
The method of testing of the bituminous concrete test specimen of the present embodiment is same as Example 1, and test result is as shown in table 1.
Comparative example 1:
This comparative example provides a kind of bituminous concrete, and its preparing raw material is by weight percentage:Colophonium:Mineral aggregate=4.8: 100.
The method of testing of the preparation method of the bituminous concrete of this comparative example and test specimen is same as Example 1, test result As shown in table 1.
Comparative example 2
The system of the requirement to raw material and each component ratio of bituminous concrete outer-penetrating agent and bituminous concrete in this comparative example Preparation Method is all same as Example 1, except that, wherein waste-tyre rubber-powder particle diameter is 80 mesh.
The method of testing of this comparative example bituminous concrete test specimen is same as Example 1, and test result is as shown in table 1.
Comparative example 3:
This comparative example provides a kind of bituminous concrete outer-penetrating agent, wherein, coal directly-liquefied residue, waste-tyre rubber-powder, lemon The addition of lemon acid tri-n-butyl and hyper-dispersant is 1 in mass ratio:0.15:0.20:0.003.
The method of testing of this comparative example bituminous concrete test specimen is same as Example 1, and test result is as shown in table 1.
Effect analyses:
Table 1 outer-penetrating agent uses performance impact effect to asphaltic concrete road
Pavement performance Embodiment 1 Embodiment 2 Comparative example 1 Comparative example 2 Comparative example 3
Dynamic stability (secondary/mm) 3568 4064 1980 2845 2345
Residual stability (%) 92 93 91 90 92
Maximum flexural-tensile strain (μ ε) 3144 3361 2675 3259 2685
Table 1 shows, compared with asphalt concrete, the bituminous concrete outer-penetrating agent using present invention preparation can be notable Improve high-temperature behavior and the cryogenic property of bituminous concrete mixture, maximum curved under the dynamic stability of sign high-temperature behavior and low temperature Apparently higher than comparative example, meanwhile, water stabilizing also improves for stretching strain;Embodiment 1 asphalt concrete elevated temperature property and Water stability is all better than comparative example 2, and cryogenic property is lower slightly, illustrates that the particle diameter of waste-tyre rubber-powder has to bituminous concrete performance Impact, comparative example 3 high-temperature behavior and cryogenic property improvement are limited, and the asphalt concrete elevated temperature property of embodiment and water stability are equal It is better than comparative example 3, auxiliary agent during outer-penetrating agent is prepared in explanation and additive dosage has an impact to bituminous concrete performance.Therefore, originally Invention bituminous concrete outer-penetrating agent can not only be obviously improved the high-temperature behavior of bituminous concrete moreover it is possible to improve its cryogenic property.

Claims (8)

1. a kind of bituminous concrete outer-penetrating agent, its preparing raw material includes coal directly-liquefied residue, Colophonium, dispersant and solubilizing agent, It is characterized in that, also include waste-tyre rubber-powder, described waste-tyre rubber-powder is to process granulating through junked tire and waste old Footpath is less than the rubber powder of 30 mesh;
The addition of described coal directly-liquefied residue, Colophonium, waste-tyre rubber-powder, dispersant and solubilizing agent in mass ratio be 1~ 1.5:0.05~0.1:0.25~0.45:0.001~0.002:0.002~0.005.
2. bituminous concrete outer-penetrating agent as claimed in claim 1 is it is characterised in that the described coal directly-liquefied residue direct liquid that is coal The particle diameter discharged from vacuum distillation apparatus after change is less than 0.15 millimeter, and asphalt quality is higher than 75% coal residue.
3. bituminous concrete outer-penetrating agent as claimed in claim 1 it is characterised in that described Colophonium be bi tumenf orr oad, Colophonium It is numbered one or two mixture in No. 110 and No. 90.
4. bituminous concrete outer-penetrating agent as claimed in claim 1 is it is characterised in that described dispersant is Tissuemat E, poly- second two One or more of alcohol and politef compositionss.
5. bituminous concrete outer-penetrating agent as claimed in claim 1 is it is characterised in that described solubilizing agent is sodium stearate, stearic acid One or more compositions in magnesium and calcium stearate.
6. the preparation method of bituminous concrete outer-penetrating agent described in claim 1 is it is characterised in that comprising the following steps, straight by coal Connect liquefied residue heating melting, add Colophonium, waste-tyre rubber-powder, dispersant and solubilising successively in coal directly-liquefied residue Agent, agitated rear desulfurization pyrolysis, extruder grain obtains bituminous concrete outer-penetrating agent.
7. bituminous concrete outer-penetrating agent as claimed in claim 6 preparation method it is characterised in that described desulfurization pyrolysis be Melt at a temperature of 180 DEG C~250 DEG C and process 1-5 hour.
8. the preparation method of bituminous concrete outer-penetrating agent as claimed in claim 6 is it is characterised in that mix outside described bituminous concrete The grain graininess of agent is 1mm~5mm.
CN201610770662.6A 2016-08-30 2016-08-30 A kind of bituminous concrete outer-penetrating agent and preparation method thereof Expired - Fee Related CN106380105B (en)

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Publication number Priority date Publication date Assignee Title
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CN101844892A (en) * 2010-06-12 2010-09-29 长安大学 Method for preparing bituminous concrete pavement anti-rutting agent from directly-liquefied coal residue
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CN101844892A (en) * 2010-06-12 2010-09-29 长安大学 Method for preparing bituminous concrete pavement anti-rutting agent from directly-liquefied coal residue
CN101863637A (en) * 2010-07-05 2010-10-20 长安大学 Paving asphalt concrete additive and preparation method thereof
CN103173025A (en) * 2013-03-15 2013-06-26 长安大学 Method for preparing road asphalt by direct coal liquefaction residue
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