CN106379895B - A kind of castable refractory hydrophily graphite and preparation method thereof - Google Patents

A kind of castable refractory hydrophily graphite and preparation method thereof Download PDF

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CN106379895B
CN106379895B CN201610808547.3A CN201610808547A CN106379895B CN 106379895 B CN106379895 B CN 106379895B CN 201610808547 A CN201610808547 A CN 201610808547A CN 106379895 B CN106379895 B CN 106379895B
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graphite
castable refractory
graphene oxide
hydrophily
quality
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CN106379895A (en
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张海军
毕玉保
张少伟
王慧芳
段红娟
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Wuhan University of Science and Engineering WUSE
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/628Coating the powders or the macroscopic reinforcing agents
    • C04B35/62886Coating the powders or the macroscopic reinforcing agents by wet chemical techniques
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/628Coating the powders or the macroscopic reinforcing agents
    • C04B35/62802Powder coating materials
    • C04B35/62828Non-oxide ceramics
    • C04B35/62839Carbon
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/66Monolithic refractories or refractory mortars, including those whether or not containing clay
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/44Metal salt constituents or additives chosen for the nature of the anions, e.g. hydrides or acetylacetonate
    • C04B2235/447Phosphates or phosphites, e.g. orthophosphate, hypophosphite
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/54Particle size related information
    • C04B2235/5418Particle size related information expressed by the size of the particles or aggregates thereof
    • C04B2235/5427Particle size related information expressed by the size of the particles or aggregates thereof millimeter or submillimeter sized, i.e. larger than 0,1 mm
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/54Particle size related information
    • C04B2235/5418Particle size related information expressed by the size of the particles or aggregates thereof
    • C04B2235/5436Particle size related information expressed by the size of the particles or aggregates thereof micrometer sized, i.e. from 1 to 100 micron

Abstract

The present invention relates to a kind of castable refractory hydrophily graphite and preparation method thereof.Its technical solution is:First the graphene oxide of 0.5 ~ 10 part of quality is mixed with the water of 500 parts of quality, 30 ~ 60min of ultrasonic disperse obtains graphene oxide aqueous dispersions;The dispersant of the crystalline flake graphite of 90 ~ 99.5 parts of quality and 0 ~ 0.1 part of quality is added in the graphene oxide aqueous dispersions again, 30 ~ 60min of ultrasonic disperse, obtains the mixed liquor of graphene oxide package graphite;Then mixed liquor that the graphene oxide is wrapped up to graphite dries 24 ~ 48h under the conditions of 105 ~ 110 DEG C or dries 24 ~ 48h under freezing conditions, and castable refractory hydrophily graphite is made.The present invention has the characteristics that simple for process, with short production cycle, of low cost and pollution is small, and good dispersion and water consumption in castable refractory are small with hydrophily graphite for prepared castable refractory, can improve the resistance to slag corrosion and thermal shock resistance of castable refractory.

Description

A kind of castable refractory hydrophily graphite and preparation method thereof
Technical field
The present invention relates to a kind of hydrophily graphite technical fields.More particularly to a kind of castable refractory hydrophily graphite and Preparation method.
Background technology
Crystalline flake graphite has the characteristics that be not easy by molten steel and slag wetting, coefficient of thermal expansion is small and thermal conductivity is high, is drawn Enter into refractory material, is remarkably improved the anti-slag erosion ability and thermal shock resistance of refractory material.Carbon containing refractory is in steel Ironworker's industry is used widely, and main application range has:1)Blast furnace ironmaking refractory material, such as Blast Furnace Bottom, iron tap channel portion Position;2)Converter, electric furnace and ladle liner body;3)Continuous casting critical component, such as the mouth of a river, slide plate, stopper;4)Smelting metal Crucible.
Although crystalline flake graphite is widely applied in shaping refractory product, crystalline flake graphite is nonpolar solid Substance has natural hydrophobicity, and wettability is excessively poor, is difficult in castable refractory system evenly dispersed, and increases The water consumption of castable, easily leads to the rising of the castable refractory porosity, and structure becomes loose so that the usability of castable refractory It can decline.These all hinder application of the crystalline flake graphite in castable refractory, in particular for carbon content be 5% or more it is resistance to In fiery castable system.
Invention content
The present invention is directed to overcome the deficiencies in the prior art, and it is an object of the present invention to provide a kind of simple for process, with short production cycle, cost The preparation method of hydrophily graphite that is cheap and polluting small castable refractory water consumption, prepared castable refractory is with hydrophilic Property graphite good dispersion and water consumption in castable refractory it is small, the resistance to slag corrosion of castable refractory can be improved and stablized with thermal shock Property.
The technical solution adopted in the present invention is:First by the water of the graphene oxide and 500 parts of quality of 0.5 ~ 10 part of quality Mixing, 30 ~ 60min of ultrasonic disperse obtain graphene oxide aqueous dispersions;Again by the crystalline flake graphite of 90 ~ 99.5 parts of quality and 0 ~ The dispersant of 0.1 part of quality is added in the graphene oxide aqueous dispersions, and 30 ~ 60min of ultrasonic disperse obtains graphite oxide Alkene wraps up the mixed liquor of graphite;Then mixed liquor that the graphene oxide is wrapped up to graphite is dried under the conditions of 105 ~ 110 DEG C 24 ~ 48h dries 24 ~ 48h under freezing conditions, and castable refractory hydrophily graphite is made.
The C content of the crystalline flake graphite is 95 ~ 99.9wt%, and granularity is 0.045 ~ 0.25mm.
The graphene oxide is made using the oxidation of Hummers methods.
The dispersant is one or more of sodium carboxymethylcellulose, sodium tripolyphosphate and calgon.
Due to the adoption of the above technical scheme, the present invention has following good effect compared with prior art:
1)The present invention only has several atomic layer level thickness using graphene oxide made from Hummers methods, have it is good from Spreadability only needs a small amount of graphene oxide to can be realized to the good package of graphite;The addition of micro dispersant improves oxygen For graphite alkene to the package degree of graphite, the hydrophily of graphite is good.
2)The present invention can advantageously control parent by controlling the addition of graphene oxide using different drying modes The performance of watersoluble plumbago/price ratio, to meet the requirement of the castable refractory of multiscale.
3)The present invention can be prepared by castable refractory hydrophilic graphite using graphene oxide, crystalline flake graphite and dispersant Ink, it is simple for process, it is with short production cycle, it is of low cost;Additionally, due to be not introduced into influence castable refractory performance other raw materials and Its impurity, the preparation process feature of environmental protection are good.4)Castable refractory hydrophily graphite produced by the present invention can make crystalline flake graphite resistance to Water consumption that is evenly dispersed in fiery castable, reducing castable refractory, convenient for improve castable refractory resistance to slag corrosion with Thermal shock resistance.
Therefore, the present invention has the characteristics that simple for process, with short production cycle, of low cost and pollution is small, and prepared is resistance to Good dispersion and water consumption in castable refractory are small with hydrophily graphite for fiery castable, and the anti-slag that can improve castable refractory is invaded Corrosion and thermal shock resistance.
Specific implementation mode
The invention will be further described With reference to embodiment, not to the limitation of its protection domain.
In present embodiment:The C content of the crystalline flake graphite is 95 ~ 99.9wt%;The graphene oxide is to use The oxidation of Hummers methods is made.It is repeated no more in embodiment.
Embodiment 1
A kind of castable refractory hydrophily graphite and preparation method thereof.The preparation method is:By 7 ~ 10 parts of quality Graphene oxide is mixed with the water of 500 parts of quality, and 30 ~ 60min of ultrasonic disperse obtains graphene oxide aqueous dispersions;Again by 90 ~ The crystalline flake graphite of 93 parts of quality is added in the graphene oxide aqueous dispersions, 30 ~ 60min of ultrasonic disperse, obtains oxidation stone The mixed liquor of black alkene package graphite;Then the mixed liquor for the graphene oxide being wrapped up to graphite dries under the conditions of 105 ~ 110 DEG C Dry 24 ~ 48h, is made castable refractory hydrophily graphite.
The granularity of crystalline flake graphite described in the present embodiment is 0.045 ~ 0.1mm.
Embodiment 2
A kind of castable refractory hydrophily graphite and preparation method thereof.The preparation method is:By 7 ~ 10 parts of quality Graphene oxide is mixed with the water of 500 parts of quality, and 30 ~ 60min of ultrasonic disperse obtains graphene oxide aqueous dispersions;Again by 90 ~ The crystalline flake graphite of 93 parts of quality and the dispersant of 0.05 ~ 0.1 part of quality are added in the graphene oxide aqueous dispersions, ultrasound Disperse 30 ~ 60min, obtains the mixed liquor of graphene oxide package graphite;Then the graphene oxide is wrapped up into the mixed of graphite It closes liquid and dries 24 ~ 48h under the conditions of 105 ~ 110 DEG C, castable refractory hydrophily graphite is made.
In the present embodiment:The granularity of the crystalline flake graphite is 0.045 ~ 0.1mm;The dispersant is carboxymethyl cellulose Sodium.
Embodiment 3
A kind of castable refractory hydrophily graphite and preparation method thereof.The preparation method is:By the oxygen of 5 ~ 8 parts of quality Graphite alkene is mixed with the water of 500 parts of quality, and 30 ~ 60min of ultrasonic disperse obtains graphene oxide aqueous dispersions;Again by 92 ~ 95 The crystalline flake graphite of part quality and the dispersant of 0.05 ~ 0.1 part of quality are added in the graphene oxide aqueous dispersions, ultrasound point 30 ~ 60min is dissipated, the mixed liquor of graphene oxide package graphite is obtained;Then the graphene oxide is wrapped up to the mixing of graphite Liquid dries 24 ~ 48h under freezing conditions, and castable refractory hydrophily graphite is made.
In the present embodiment:The granularity of the crystalline flake graphite is 0.1 ~ 0.15mm;The dispersant is sodium tripolyphosphate.
Embodiment 4
A kind of castable refractory hydrophily graphite and preparation method thereof.The preparation method is:By the oxygen of 5 ~ 8 parts of quality Graphite alkene is mixed with the water of 500 parts of quality, and 30 ~ 60min of ultrasonic disperse obtains graphene oxide aqueous dispersions;Again by 92 ~ 95 The crystalline flake graphite of part quality is added in the graphene oxide aqueous dispersions, and 30 ~ 60min of ultrasonic disperse obtains graphite oxide Alkene wraps up the mixed liquor of graphite;Then by the graphene oxide wrap up graphite mixed liquor under freezing conditions dry 24 ~ Castable refractory hydrophily graphite is made in 48h.
The granularity of crystalline flake graphite described in the present embodiment is 0.1 ~ 0.15mm.
Embodiment 5
A kind of castable refractory hydrophily graphite and preparation method thereof.The preparation method is:By the oxygen of 3 ~ 6 parts of quality Graphite alkene is mixed with the water of 500 parts of quality, and 30 ~ 60min of ultrasonic disperse obtains graphene oxide aqueous dispersions;Again by 94 ~ 97 The crystalline flake graphite of part quality and the dispersant of 0.05 ~ 0.1 part of quality are added in the graphene oxide aqueous dispersions, ultrasound point 30 ~ 60min is dissipated, the mixed liquor of graphene oxide package graphite is obtained;Then the graphene oxide is wrapped up to the mixing of graphite Liquid dries 24 ~ 48h under the conditions of 105 ~ 110 DEG C, and castable refractory hydrophily graphite is made.
In the present embodiment:The granularity of the crystalline flake graphite is 0.15 ~ 0.2mm;The dispersant is calgon.
Embodiment 6
A kind of castable refractory hydrophily graphite and preparation method thereof.
The present embodiment is in addition to the dispersant is the mixture of sodium carboxymethylcellulose and sodium tripolyphosphate, remaining is the same as implementation Example 5.
Embodiment 7
A kind of castable refractory hydrophily graphite and preparation method thereof.The preparation method is:By 0.5 ~ 4 part of quality Graphene oxide is mixed with the water of 500 parts of quality, and 30 ~ 60min of ultrasonic disperse obtains graphene oxide aqueous dispersions;Again by 96 ~ The crystalline flake graphite of 99.5 parts of quality and the dispersant of 0.05 ~ 0.1 part of quality are added in the graphene oxide aqueous dispersions, are surpassed Sound disperses 30 ~ 60min, obtains the mixed liquor of graphene oxide package graphite;Then the graphene oxide is wrapped up into graphite Mixed liquor dries 24 ~ 48h under freezing conditions, and castable refractory hydrophily graphite is made.
In the present embodiment:The granularity of the crystalline flake graphite is 0.2 ~ 0.25mm;The dispersant is sodium tripolyphosphate and six The mixture of sodium metaphosphate.
Embodiment 8
A kind of castable refractory hydrophily graphite and preparation method thereof.
Dispersant described in the present embodiment is the mixture of sodium carboxymethylcellulose, sodium tripolyphosphate and calgon.
Present embodiment has following good effect compared with prior art:
1)Present embodiment only has several atomic layer level thickness using graphene oxide made from Hummers methods, has It is good from spreadability, only an a small amount of graphene oxide is needed to can be realized to the good package of graphite;The addition of micro dispersant Package degree of the graphene oxide to graphite is improved, the hydrophily of graphite is good.
2)Present embodiment can be facilitated by controlling the addition of graphene oxide using different drying modes Ground controls performance/price ratio of hydrophily graphite, to meet the requirement of the castable refractory of multiscale.
3)Present embodiment can be prepared by castable refractory parent using graphene oxide, crystalline flake graphite and dispersant Watersoluble plumbago, it is simple for process, it is with short production cycle, it is of low cost;Additionally, due to other for being not introduced into influence castable refractory performance Raw material and its impurity, the preparation process feature of environmental protection are good.4)The hydrophily graphite energy of castable refractory made from present embodiment Make the water consumption that crystalline flake graphite is evenly dispersed in castable refractory, reduces castable refractory, convenient for improving castable refractory Resistance to slag corrosion and thermal shock resistance.
Therefore, present embodiment has the characteristics that simple for process, with short production cycle, of low cost and pollutes small, institute Good dispersion and water consumption in castable refractory are small with hydrophily graphite for the castable refractory of preparation, can improve castable refractory Resistance to slag corrosion and thermal shock resistance.

Claims (5)

1. a kind of castable refractory preparation method of hydrophily graphite, it is characterised in that first by the oxidation stone of 0.5 ~ 10 part of quality Black alkene is mixed with the water of 500 parts of quality, and 30 ~ 60min of ultrasonic disperse obtains graphene oxide aqueous dispersions;Again by 90 ~ 99.5 parts The crystalline flake graphite of quality and the dispersant of 0 ~ 0.1 part of quality are added in the graphene oxide aqueous dispersions, and ultrasonic disperse 30 ~ 60min obtains the mixed liquor of graphene oxide package graphite;Then mixed liquor that the graphene oxide is wrapped up to graphite exists 24 ~ 48h is dried under the conditions of 105 ~ 110 DEG C or dries 24 ~ 48h under freezing conditions, and castable refractory hydrophily graphite is made.
2. the castable refractory according to claim 1 preparation method of hydrophily graphite, it is characterised in that the scale The C content of graphite is 95 ~ 99.9wt%, and granularity is 0.045 ~ 0.25mm.
3. the castable refractory according to claim 1 preparation method of hydrophily graphite, it is characterised in that the oxidation Graphene is made using the oxidation of Hummers methods.
4. the castable refractory according to claim 1 preparation method of hydrophily graphite, it is characterised in that the dispersion Agent is one or more of sodium carboxymethylcellulose, sodium tripolyphosphate and calgon.
5. a kind of castable refractory hydrophily graphite, it is characterised in that the castable refractory is according to power with hydrophily graphite Profit requires the castable refractory prepared by the preparation method of any one of 1 ~ 4 castable refractory hydrophily graphite close Watersoluble plumbago.
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CN110627059B (en) * 2019-10-13 2022-03-11 武汉善达化工有限公司 Dispersible graphite powder and preparation method thereof
CN116867753A (en) * 2021-04-07 2023-10-10 杰富意钢铁株式会社 Castable refractory
CN113443853A (en) * 2021-07-05 2021-09-28 宜兴必方陶瓷科技有限公司 Preparation method of hydrophilic graphite for carbon-containing refractory material

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