CN106373714A - Waterproof type mutual inductor and assembling process therefor - Google Patents
Waterproof type mutual inductor and assembling process therefor Download PDFInfo
- Publication number
- CN106373714A CN106373714A CN201610902056.5A CN201610902056A CN106373714A CN 106373714 A CN106373714 A CN 106373714A CN 201610902056 A CN201610902056 A CN 201610902056A CN 106373714 A CN106373714 A CN 106373714A
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- Prior art keywords
- shell
- ring
- hand part
- semi
- right half
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/02—Casings
- H01F27/022—Encapsulation
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/24—Magnetic cores
- H01F27/26—Fastening parts of the core together; Fastening or mounting the core on casing or support
- H01F27/263—Fastening parts of the core together
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/2895—Windings disposed upon ring cores
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/30—Fastening or clamping coils, windings, or parts thereof together; Fastening or mounting coils or windings on core, casing, or other support
- H01F27/306—Fastening or mounting coils or windings on core, casing or other support
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/005—Impregnating or encapsulating
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Housings And Mounting Of Transformers (AREA)
- Wind Motors (AREA)
Abstract
The invention provides a waterproof type mutual inductor and an assembling process therefor. An iron core adopts an annular structure which is formed by a left half ring and a right half ring; a framework adopts an annular structure which is formed by a left half part and a right half part; the left half ring and the right half ring are embedded in the left half part and the right half part respectively; mounting baffles are arranged on the end planes of the left half part and the right half part; the mounting baffles are sleeved with waterproof cushions; a shell comprises a left half shell and a right half shell; C-shaped embedding grooves for placing the left half part and the right half part which form the framework are formed in the left half shell and the right half shell respectively; shell tightly-fitting grooves are vertically formed in the groove walls of the embedded grooves of the left half shell and the right half shell; the two sides of the waterproof cushions are embedded in the shell tightly-fitting grooves; and the embedded grooves for placing the left half part and the right half part of the framework are filled with epoxy resin. The waterproof type mutual inductor is good in the sealing effect.
Description
Technical field
The present invention relates to a kind of transformer, especially relate to a kind of have the new transformer having a stronger water-proof function and
Its assembly technology.
Background technology
At present, energy-conservation, reduction of discharging are advocated by State-level, during therefore transformer uses the application structure of open-close type due to
The advantages of easy for installation, repeatable dismounting assembling, maintenance cost are cheap and obtained the wide use sent out；But, due to transformer
Work out of doors, can it be corroded rain, the transformer of especially this kind of retractable structure, if iron core end face receives rain
The invasion and attack of water, precision can drastically decline, thus greatly reducing the precision of transformer.
Nowadays, outdoor mutual inductor on the market, in order to reach waterproof effect, has simply carried out end face processing, for example, plus one
Individual collision mat, such as Chinese patent 201410226586.3 disclosed " a kind of transformer with water proof type shell ", its not from
In overall structure, water resistance is made with design, be therefore unable to reach good waterproof effect.
Content of the invention
Water proof type transformer and its assembling of a kind of good sealing effect, it is an object of the invention to overcoming above-mentioned deficiency, are provided
Technique.
The object of the present invention is achieved like this:
A kind of water proof type transformer it is characterised in that: described water proof type transformer comprise cored, skeleton, collision mat, line bag and
Shell,
Described iron core is the circulus being involuted by left semi-ring and right semi-ring,
Described skeleton is the circulus being involuted by left side and right-hand part, and left semi-ring and right semi-ring are embedded in a left side respectively
In half portion and right-hand part, described left side and right-hand part are provided with installation baffle plate on the end face of pairing, and collision mat is set in
On this installation baffle plate；Wired bag is wound around on described left side or right-hand part；
Described shell includes left shell half body and right half-shell body, described left shell half body and right half-shell body is respectively arranged with and lays structure
Become the left side of skeleton and the caulking groove of the c shape structure of right-hand part, and vertical on the cell wall of the caulking groove of left shell half body and right half-shell body
It is provided with shell close-fitting groove, the both sides of collision mat are embedded in this shell close-fitting groove, are placed with left side and the right-hand part of skeleton
Caulking groove in be perfused with epoxy resin.
A kind of present invention water proof type transformer, the shell wall of described left shell half body and right half-shell body is mounted on connect
Wear between block, and the contiguous block of the contiguous block of left shell half body and right half-shell body and be connected to fastening bolt, described left shell half body or right half
Water joint is provided with housing.
A kind of present invention water proof type transformer, described left side and right-hand part are formed by upper and lower covers pressing, a left side for iron core
Semi-ring is pressed together between the upper and lower covers of left side, and the right semi-ring of iron core is pressed together between the upper and lower covers of right-hand part.
A kind of present invention water proof type transformer, is provided with spring leaf in described left side, this spring card be placed in iron core and
Between skeleton；Wired bag is wound around on described right-hand part.
A kind of assembly technology of water proof type transformer, described technique includes following steps:
Step one: the left semi-ring and right semi-ring that constitute iron core are respectively mounted the entrance left side of skeleton and the mounting groove of right-hand part
In, and it is provided with spring leaf between the cell wall of the ring wall of left semi-ring and left side mounting groove；
Step 2: collision mat loaded onto by set on the installation baffle plate of the left side of skeleton and right-hand part；
Step 3, right-hand part is wound around and reaches the standard grade bag；
Step 4, left side and right-hand part are individually positioned in left shell half body and the caulking groove of right half-shell body, collision mat is inserted in
In shell close-fitting groove on caulking groove inwall, the external output current signal of the water joint through being installed on right half-shell body for the line bag；
It is perfused with ring in step 5, the left side laying composition skeleton and the left shell half body of right-hand part and the caulking groove of right half-shell body
Oxygen tree fat；
After step 6, band epoxy resin cure, upper cover body is pressed on left shell half body and right half-shell body；
Step 7, using the contiguous block being installed on left shell half body and the external shell wall of right half-shell, by the bolt through contiguous block
Left shell half body and right half-shell body are pressed together, in bonding processes, waterproof sealing is realized by collision mat, pass through bullet simultaneously
The elastic force that reed provides enables to constitute the left semi-ring of iron core and right semi-ring firmly presses together.
Compared with prior art, the invention has the beneficial effects as follows:
The present invention adopts the pre-buried design of large scale collision mat, and collision mat is previously charged into skeleton, with skeleton again together be inserted in shell
(close-fitting being realized by shell close-fitting groove, reach sealing effectiveness), thus ensure that the waterproof of two aspects:
First, end face is entirely to touch collision mat by collision mat, and after tensioning screw, extruding collision mat deformation (adopting rubber) stops completely
The entrance of external water source；
2nd, collision mat is pressed into shell it is ensured that there being certain pressure using the formula that is inserted into along groove, thus the water source of outside cannot be introduced into outward
Inside shell；
By monoblock type waterproofing design, this patent thoroughly solves the protection question of transformer outwork, can reach country's mark
The degree of protection ip67 of quasi- gb4208.
Meanwhile, transformer of the present invention has the advantages that precision is good, and this is due on being related to, constituting the (right of skeleton
Semi-ring) coiling, another side (left semi-ring) designs a spring leaf in skeleton, so ensure that iron core connects in left and right semi-ring
Tactile end contact have sufficiently elasticity it is ensured that it can fit tightly together, thus ensure that the precision of transformer.
Brief description
Fig. 1 is a kind of broken section design sketch of present invention water proof type transformer.
Fig. 2 (Fig. 2-1 ~ Fig. 2-13) is a kind of assemble flow schematic diagram of present invention water proof type transformer.
Wherein:
Iron core 1, skeleton 2, collision mat 3, line bag 4, shell 5；
Left semi-ring 1.1, right semi-ring 1.2；
Left side 2.1, right-hand part 2.2, spring leaf 2.3, installation baffle plate 2.4；
Left shell half body 5.1, right half-shell body 5.2, shell close-fitting groove 5.3, contiguous block 5.4, water joint 5.5.
Specific embodiment
Referring to Fig. 1 ~ 2, a kind of water proof type transformer according to the present invention, described water proof type transformer comprises cored 1, bone
Frame 2, collision mat 3, line bag 4 and shell 5,
Described iron core 1 is the circulus being involuted by left semi-ring 1.1 and right semi-ring 1.2,
Described skeleton 2 is the circulus being involuted by left side 2.1 and right-hand part 2.2, and left semi-ring 1.1 and right semi-ring
1.2 are embedded in left side 2.1 and right-hand part 2.2, concretely respectively: described left side 2.1 and right-hand part 2.2 are by upper and lower
Lid pressing forms, and the left semi-ring 1.1 of iron core 1 is pressed together between the upper and lower covers of left side 2.1, and the right semi-ring 1.2 of iron core 1 is pressed together on
Between the upper and lower covers of right-hand part 2.2；It is provided with spring leaf 2.3, this spring leaf 2.3 blocks in described left side 2.1 or right-hand part 2.2
It is placed between iron core 1 and skeleton 2；Described left side 2.1 and right-hand part 2.2 are provided with installation baffle plate on the end face of pairing
2.4, collision mat 3 is set on this installation baffle plate 2.4；(it is fitted without spring leaf 2.3 on described left side 2.1 or right-hand part 2.2
Side) be wound around wired bag 4；
Described shell 5 includes left shell half body 5.1 and right half-shell body 5.2, and described left shell half body 5.1 and right half-shell body 5.2 divide
It is not provided with the caulking groove of the c shape structure laying the left side 2.1 constituting skeleton 2 and right-hand part 2.2, and left shell half body 5.1 and the right side
Shell close-fitting groove 5.3 is vertically provided with the cell wall of the caulking groove of half shell 5.2, the both sides of collision mat 3 are embedded at this shell close-fitting
In groove 5.3, it is placed with the left side 2.1 of skeleton 2 and the caulking groove of right-hand part 2.2 and is perfused with epoxy resin；Described left shell half body
5.1 and right half-shell body 5.2 shell wall on be mounted on contiguous block 5.4, and the contiguous block 5.4 of left shell half body 5.1 and right half-shell
Wear between the contiguous block 5.4 of body 5.2 and be connected to fastening bolt, described left shell half body 5.1 or right half-shell body 5.2 are provided with waterproof and connect
5.5；
The assembly technology of water proof type transformer of the present invention is:
Step one: the left semi-ring 1.1 and right semi-ring 1.2 that constitute iron core 1 are respectively mounted left side 2.1 and the right side entering skeleton 2
In the mounting groove of half portion 2.2, and it is provided with spring leaf between the cell wall of the ring wall of left semi-ring 1.1 and left side 2.1 mounting groove
2.3；
Step 2: collision mat 3 loaded onto by set on the left side 2.1 of skeleton 2 and the installation baffle plate 2.4 of right-hand part 2.2；
Step 3, right-hand part 2.2 is wound around and reaches the standard grade bag 4；
Step 4, left side 2.1 and right-hand part 2.2 are individually positioned in left shell half body 5.1 and the caulking groove of right half-shell body 5.2,
Collision mat 3 is inserted in the shell close-fitting groove 5.3 on caulking groove inwall, and line bag 4 is through being installed on the water joint on right half-shell body 5.2
5.5 external output current signals；
Step 5, lay the left shell half body 5.1 constituting the left side 2.1 of skeleton 2 and right-hand part 2.2 and right half-shell body 5.2
It is perfused with epoxy resin in caulking groove；
After step 6, band epoxy resin cure, upper cover body is pressed on left shell half body 5.1 and right half-shell body 5.2；
Step 7, using the contiguous block 5.4 being installed on left shell half body 5.1 and right half-shell body 5.2 shell wall, by through connection
Left shell half body 5.1 and right half-shell body 5.2 are pressed together by the bolt of block 5.4, pass through collision mat 3 and realize preventing in bonding processes
Water-stop, enables to constitute the left semi-ring 1.1 of iron core 1 and right semi-ring 1.2 firmly by the elastic force that spring leaf 2.3 provides simultaneously
Press together；
In addition: it should be noted that above-mentioned specific embodiment is only a prioritization scheme of this patent, those skilled in the art
Any change or improvement that member is done according to above-mentioned design, all within the protection domain of this patent.
Claims (5)
1. a kind of water proof type transformer it is characterised in that: described water proof type transformer comprises cored (1), skeleton (2), waterproof
Pad (3), line bag (4) and shell (5),
Described iron core (1) is the circulus being involuted by left semi-ring (1.1) and right semi-ring (1.2),
Described skeleton (2) is the circulus being involuted by left side (2.1) and right-hand part (2.2), and left semi-ring (1.1) and
Right semi-ring (1.2) is embedded in left side (2.1) and right-hand part (2.2) respectively, described left side (2.1) and right-hand part (2.2)
Installation baffle plate (2.4) is provided with the end face of pairing, collision mat (3) is set on this installation baffle plate (2.4)；Described left half
Portion (2.1) or right-hand part (2.2) the wired bag of upper winding (4)；
Described shell (5) includes left shell half body (5.1) and right half-shell body (5.2), described left shell half body (5.1) and right half-shell body
(5.2) it is respectively arranged with the caulking groove of the c shape structure laying the left side (2.1) constituting skeleton (2) and right-hand part (2.2) on, and
Shell close-fitting groove (5.3), collision mat (3) are vertically provided with the cell wall of caulking groove of left shell half body (5.1) and right half-shell body (5.2)
Both sides be embedded in this shell close-fitting groove (5.3), be placed with the left side (2.1) of skeleton (2) and the caulking groove of right-hand part (2.2)
Inside it is perfused with epoxy resin.
2. as claimed in claim 1 a kind of water proof type transformer it is characterised in that: described left shell half body (5.1) and right half-shell body
(5.2) contiguous block (5.4), and the contiguous block (5.4) of left shell half body (5.1) and right half-shell body are mounted on shell wall
(5.2) wear between contiguous block (5.4) and be connected to fastening bolt, described left shell half body (5.1) or right half-shell body (5.2) are provided with
Water joint (5.5).
3. as claimed in claim 1 a kind of water proof type transformer it is characterised in that: described left side (2.1) and right-hand part (2.2)
Formed by upper and lower covers pressing, the left semi-ring (1.1) of iron core (1) is pressed together between the upper and lower covers of left side (2.1), iron core (1)
Right semi-ring (1.2) be pressed together between the upper and lower covers of right-hand part (2.2).
4. as claimed in claim 1 a kind of water proof type transformer it is characterised in that: be provided with spring in described left side (2.1)
Piece (2.3), this spring leaf (2.3) is placed between iron core (1) and skeleton (2)；Described right-hand part (2.2) is upper to be wound around wired bag
(4).
5. a kind of assembly technology of water proof type transformer it is characterised in that: described technique includes following steps:
Step one: the left semi-ring (1.1) and right semi-ring (1.2) that constitute iron core (1) are respectively mounted the left side entering skeleton (2)
(2.1) and in the mounting groove of right-hand part (2.2), and between the cell wall of the ring wall of left semi-ring (1.1) and left side (2.1) mounting groove
It is provided with spring leaf (2.3)；
Step 2: load onto collision mat in the left side (2.1) of skeleton (2) and the upper set of the installation baffle plate (2.4) of right-hand part (2.2)
(3)；
Step 3, reach the standard grade bag (4) in the upper winding of right-hand part (2.2)；
Step 4, left side (2.1) and right-hand part (2.2) are individually positioned in left shell half body (5.1) and right half-shell body (5.2)
In caulking groove, collision mat (3) is inserted in shell close-fitting groove (5.3) on caulking groove inwall Nei, and line bag (4) is through being installed on right half-shell body
(5.2) the externally output current signal of the water joint (5.5) on；
Step 5, lay the left side (2.1) constituting skeleton (2) and the left shell half body (5.1) of right-hand part (2.2) and right half-shell
It is perfused with epoxy resin in the caulking groove of body (5.2)；
In left shell half body (5.1) and right half-shell body (5.2) upper pressing upper cover body after step 6, band epoxy resin cure；
Step 7, using the contiguous block (5.4) being installed on left shell half body (5.1) and right half-shell body (5.2) shell wall, by wearing
Left shell half body (5.1) and right half-shell body (5.2) are pressed together by the bolt crossing contiguous block (5.4), pass through in bonding processes
Collision mat (3) realizes waterproof sealing, makes to constitute the left semi-ring of iron core (1) by the elastic force that spring leaf (2.3) provides simultaneously
(1.1) can firmly press together with right semi-ring (1.2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610902056.5A CN106373714B (en) | 2016-10-17 | 2016-10-17 | Water proof type transformer and its assembly technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610902056.5A CN106373714B (en) | 2016-10-17 | 2016-10-17 | Water proof type transformer and its assembly technology |
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| Publication Number | Publication Date |
|---|---|
| CN106373714A true CN106373714A (en) | 2017-02-01 |
| CN106373714B CN106373714B (en) | 2017-12-01 |
Family
ID=57895218
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610902056.5A Active CN106373714B (en) | 2016-10-17 | 2016-10-17 | Water proof type transformer and its assembly technology |
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| Country | Link |
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| CN (1) | CN106373714B (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107424816A (en) * | 2017-09-21 | 2017-12-01 | 恒源利通电气大厂有限公司 | Water proof type Open Type Electric Current Mutual Inductor |
| CN108987082A (en) * | 2018-06-28 | 2018-12-11 | 江阴市星火电子科技有限公司 | A kind of open-close type current transformer and its assembly method equipped with electro-magnetic screen layer |
| CN109036822A (en) * | 2018-07-16 | 2018-12-18 | 江阴市星火电子科技有限公司 | A kind of assembly technology of outdoor open-close type current transformer |
| CN113053645A (en) * | 2021-04-06 | 2021-06-29 | 江阴市星火电子科技有限公司 | Open-close type current transformer suitable for high and low temperature environment |
| WO2022213513A1 (en) * | 2021-04-06 | 2022-10-13 | 江阴市星火电子科技有限公司 | Compact outdoor split-core current transformer |
| EP4212886A4 (en) * | 2020-10-26 | 2024-10-23 | Tokin Corp | Electric current sensor |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107424816A (en) * | 2017-09-21 | 2017-12-01 | 恒源利通电气大厂有限公司 | Water proof type Open Type Electric Current Mutual Inductor |
| CN108987082A (en) * | 2018-06-28 | 2018-12-11 | 江阴市星火电子科技有限公司 | A kind of open-close type current transformer and its assembly method equipped with electro-magnetic screen layer |
| CN109036822A (en) * | 2018-07-16 | 2018-12-18 | 江阴市星火电子科技有限公司 | A kind of assembly technology of outdoor open-close type current transformer |
| EP4212886A4 (en) * | 2020-10-26 | 2024-10-23 | Tokin Corp | Electric current sensor |
| CN113053645A (en) * | 2021-04-06 | 2021-06-29 | 江阴市星火电子科技有限公司 | Open-close type current transformer suitable for high and low temperature environment |
| WO2022213513A1 (en) * | 2021-04-06 | 2022-10-13 | 江阴市星火电子科技有限公司 | Compact outdoor split-core current transformer |
| US20230360835A1 (en) * | 2021-04-06 | 2023-11-09 | Jiangyin Spark Electronic Technology Co., Ltd. | Compact outdoor open-close type current transformer |
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| Publication number | Publication date |
|---|---|
| CN106373714B (en) | 2017-12-01 |
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