CN106366104B - Inorganic hybridization polyalcohol etherificate melmac and preparation method thereof - Google Patents

Inorganic hybridization polyalcohol etherificate melmac and preparation method thereof Download PDF

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Publication number
CN106366104B
CN106366104B CN201610623946.2A CN201610623946A CN106366104B CN 106366104 B CN106366104 B CN 106366104B CN 201610623946 A CN201610623946 A CN 201610623946A CN 106366104 B CN106366104 B CN 106366104B
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polyalcohol
inorganic hybridization
melmac
reaction
etherificate
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CN106366104A (en
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王洪波
李强
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Changzhou Poly Energy Saving Technology Co Ltd
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Changzhou Poly Energy Saving Technology Co Ltd
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Abstract

The invention belongs to inorganic hybridization technical field of polymer materials, more particularly to a kind of inorganic hybridization polyalcohol etherificate melmac and preparation method thereof.Mainly include the following steps that:(1) etherification reaction, hexamethylolmelamine is added into reaction kettle and polyalcohol carries out insulation reaction, obtains four etherificates or five etherificate melmacs;(2) alkali neutralization;(3) hydridization is reacted;(4) distillation removes remaining polyalcohol;(5) cold filtration obtains finished product.Melmac is etherified by inorganic hybridization polyalcohol made from method of the present invention, pass through the hybrid cross-linked reaction with inorganic hybridization compound, so that the amino resins polyalcohol ultimately generated introduces the heat-resistant fireproof element such as boron, molybdenum, antimony, so as to improve the resistance to elevated temperatures and fire resistance of amino resins polyalcohol, it is mainly used in and prepares combined polyether and paint.

Description

Inorganic hybridization polyalcohol etherificate melmac and preparation method thereof
Technical field
The invention belongs to inorganic hybridization technical field of polymer materials, more particularly to a kind of inorganic hybridization polyalcohol etherificate three Cymel with and preparation method thereof.
Background technology
Since amino resins has certain heat resistance, so in many fields, including coating industry, furniture industry, Polyurethane industries among others etc. have application.But applied on the polyurethane material of high fire-retardance, its resistance to elevated temperatures still has certain Gap.
Due to the special construction of polyurethane foam plastics molecule, its easily burning, characteristic of non-refractory is determined.With The continuous popularization and application of polyurethane energy-saving heat preserving hard bubble application technology, the requirement to its fire resistance is also higher and higher, particularly GB8624-2012《Classification on burning behaviour for building materials》And GB50016-2014《Code for fire protection design of buildings》Promulgation it is real Shi Hou, polyurethane foam are conveniently faced with acid test in fire retardant performance.Therefore, the resistance to height of amino resins how is improved Gentle fire resistance is into urgent technical problem to be solved in the field.
The content of the invention
In order to solve the above problem existing in the prior art, the present invention provides a kind of inorganic hybridization polyalcohol to be etherified trimerization Melamine resin and preparation method thereof, using hexamethylolmelamine as raw material, under the conditions of acid medium, gives birth to polyol reaction Reacted, generated into tetramethyl etherified melamine polyimide resin or five methyl-etherified melmacs, then with inorganic hybridization compound Inorganic hybridization polyalcohol is etherified melmac, has higher fire resistance and resistance to elevated temperatures.
The technical solution adopted in the present invention is as follows:
Inorganic hybridization polyalcohol is etherified melmac, it is characterised in that:Molecular structure is as follows:
X in the molecular structure is one kind in inorganic hybridization element, including B or Sb;
R in the molecular structure is-(CH2)nOH or-(CH2)mO(CH2)mOH or-(OCH2CH2CH2CH3)KOH Or-O (CH2)PCH(OH)CH2OH or-OCH2C(CH2OH)3, wherein 2≤n≤6,2≤m≤6,2≤p≤6,2≤k≤41.
The preparation method of the inorganic hybridization polyalcohol etherificate melmac, it is characterised in that:It is main include with Lower step:
Under the conditions of acid medium, the polyalcohol that the R in hexamethylolmelamine and claim 1 is represented carries out ether Change reaction and obtain polyalcohol etherificate melmac, under agitation plus alkali carries out alkali neutralization reaction;
It is small that the melmac of etherificate is reacted under conditions of 100~110 DEG C with inorganic hybridization compound to 0.5-2 When, hydridization reaction is completed, and is cooled to 60-80 DEG C, salt is filtered out with filter, obtains inorganic hybridization polyalcohol etherificate melamine Resin.
The preparation method of the inorganic hybridization polyalcohol etherificate melmac, it is characterised in that:It is main include with Lower specific steps:
(1) etherification reaction
The polyalcohol that the R added into reaction kettle in hexamethylolmelamine and claim 1 is represented, adds acid for adjusting pH For 2.5~5.5, under conditions of 35~65 DEG C, mixing speed is 60~80 revs/min, and 30~120min of insulation is etherified Reaction, obtains polyalcohol etherificate melmac;
(2) alkali neutralization
It is stirred under the conditions of 40-80 revs/min of rotating speed, it is 8.0~9.0 to add alkali to adjust pH, which protects Temperature is held less than 50 DEG C;
(3) hydridization is reacted
Inorganic hybridization compound and water are added into reaction kettle, be warming up to 100-110 DEG C of reaction 0.5-2 it is small when, hydridization is anti- It should complete;
(4) distillation removes remaining polyalcohol
Under conditions of vacuum 0.090-0.1MPa, 100-130 DEG C of temperature, the remaining of the middle addition of step (1) is steamed Polyalcohol;
(5) cold filtration
60-80 DEG C is cooled to, 2%~2.5% super-cell is added, filters out salt with filter, obtain inorganic miscellaneous Change polyalcohol etherificate melmac.
The preparation method of the inorganic hybridization polyalcohol etherificate melmac, it is characterised in that:The step (3) In inorganic hybridization compound be:Boratex, potassium borate, boric acid, zinc borate, boron phosphate, four water, eight Boratex, three oxidations two One kind in antimony, antimony pentoxide, sodium molybdate, potassium molybdate, zinc molybdate, ammonium molybdate, ammonium tetramolybdate or ammonium heptamolybdate.
The preparation method of the inorganic hybridization polyalcohol etherificate melmac, it is characterised in that:The step (1) Or acid used in adjusting pH is hydrochloric acid or nitric acid in step (2), its mass concentration is 31-36%, and alkali used is sodium hydroxide, carbonic acid Sodium, sodium acid carbonate, potassium hydroxide or potassium carbonate, its mass concentration are 25-35%.
The preparation method of the inorganic hybridization polyalcohol etherificate melmac, it is characterised in that:The step (1) In polyalcohol for propane diols, ethylene glycol, diethylene glycol, dipropylene glycol, butanediol, hexylene glycol, ethyl butyl propanediol, poly- four One kind in hydrogen furans glycol, glycerine or pentaerythrite.
The application of the inorganic hybridization polyalcohol etherificate melmac, it is characterised in that:The inorganic hybridization is more The etherified melmac of member is used to prepare combined polyether, and the combined polyether includes use for hard bubble of polyurethane combined polyether, gathers Half hard bubble combined polyether of urethane, soft polyurethane foam combined polyether.
The application of the inorganic hybridization polyalcohol etherificate melmac, it is characterised in that:The inorganic hybridization is more The etherified melmac of member is used to prepare paint, and the paint includes alkyd paint coating, high concentrations of toluene diisocyanate Coating, epoxy resin paint coating, acrylic paint coating, amino paint.
The inorganic hybridization reaction principle of patent of the present invention:
The principle of reaction can be crosslinked with boron, molybdenum, antimony element using the methylol contained in compound, realizes this hair The hydridization reaction process of bright patent, because enclosing methylol, eliminates reactive group, and the temperature in reaction process can be significantly Degree improves and boron, molybdenum, antimony ignition-proof element is introduced to 110 DEG C, and on molecular structure so that stability, the fire resistance of product It is substantially improved with resistance to elevated temperatures.
The above-mentioned technical proposal of the present invention compared with prior art, has the following advantages:
1st, the melmac by etherificate and the hybrid cross-linked reaction of inorganic hybridization compound so that ultimately generate Melmac polyalcohol introduces the heat-resistant fireproof element such as boron, antimony, molybdenum, so as to improve the resistance to of amino resins polyalcohol High-temperature behavior and fire resistance, compared with the resin before non-hydridization, resistance to elevated temperatures improves more than 50 DEG C, and fire resistance improves At least 20%.
2nd, the preparation of inorganic hybridization polyalcohol etherificate melmac overcomes polyalcohol etherificate melmac Molecular structure introduces the technical barrier of ignition-proof element, solves influence and resistance of the outer addition fire retardant to product physical mechanical property The technical problems such as fuel efficiency fruit is undesirable.
3rd, heat-resistant fireproof melmac polyalcohol is prepared into this heat-resistant fireproof melmac, with isocyanide Acid esters MDI reacts, the inorganic hybridization polyurethane with melamine foamed material excellent physical properties of formation, and intensity is high, not hair powder, no Modification, is fully achieved that GB50404-2007 standards are waterproof thermal-insulated and the B1 grades of fire-retardant requirements of GB8624-2012 standards.Ensureing thing While rationality energy, excellent fireproof performance, its oxygen index (OI) is more than 30%.
4th, since prepared melmac polyalcohol has high flame resistance and resistance to elevated temperatures, thus with its When producing polyurethane foam, it is not necessary to expensive high fire-retardance phosphate flame retardant is used, makes the reduction of foam cost greatly, More than 30% is reduced, economy is more reasonable.
Embodiment
With reference to specific embodiment, the present invention will be described in detail, but the invention is not limited in specific embodiment.
Embodiment 1
Boron hydridization propane diols is etherified the preparation of melmac
Molecular structural formula:
Raw material proportioning:
(1) etherification reaction
Hexamethylolmelamine and propane diols are added in reaction kettle according to the above ratio, it is 2.5 to add acid for adjusting pH, 35 Under conditions of DEG C, mixing speed carries out etherification reaction for 60 revs/min of insulation 120min, obtains propane diols etherificate melamine tree Fat;
(2) alkali neutralization
It is stirred under the conditions of 40 revs/min of rotating speed, it is 8.0 to add alkali to adjust pH, which keeps temperature low In 50 DEG C;
(3) hydridization is reacted
Four water, eight Boratex and water are added into reaction kettle, be warming up to 100 DEG C reaction 2 it is small when, hydridization reaction complete;
(4) distillation removes remaining polyalcohol
Under conditions of vacuum 0.090MPa, 130 DEG C of temperature, the remaining propane diols added in step (1) is steamed;
(5) cold filtration
60 DEG C are cooled to, 2% super-cell is added, salt is filtered out with filter, obtains boron hydridization propane diols etherificate Melmac, yield 99.0%.
Embodiment 2
Stilba diethylene glycol is etherified the preparation of melmac
Molecular structural formula:
Raw material proportioning:
(1) etherification reaction
Hexamethylolmelamine and diethylene glycol are added in reaction kettle according to the above ratio, it is 5.5 to add acid for adjusting pH, Under conditions of 65 DEG C, mixing speed is 80 revs/min, and insulation 30min carries out etherification reaction, obtains diethylene glycol etherificate melamine Polyimide resin;
(2) alkali neutralization
It is stirred under the conditions of 80 revs/min of rotating speed, it is 9.0 to add alkali to adjust pH, which keeps temperature low In 50 DEG C;
(3) hydridization is reacted
Antimony oxide and water are added into reaction kettle, be warming up to 110 DEG C of reactions 0.5 it is small when, hydridization reaction is completed;
(4) distillation removes remaining polyalcohol
Under conditions of vacuum 0.1MPa, 100 DEG C of temperature, the remaining diethylene glycol added in step (1) is steamed;
(5) cold filtration
80 DEG C are cooled to, 2.5% super-cell is added, filters out salt with filter, obtain stilba diethylene glycol Etherified melamine polyimide resin, yield 98.5%.
Embodiment 3
The preparation of boron hydridization polytetrahydrofuran diol etherified melamine polyimide resin
Molecular structural formula:
Raw material proportioning:
(1) etherification reaction
Hexamethylolmelamine and polytetrahydrofuran diol are added in reaction kettle according to the above ratio, add the acid for adjusting pH to be 3.5, under conditions of 45 DEG C, mixing speed is 70 revs/min, and insulation 50min carries out etherification reaction, obtains PolyTHF two Etherified melmac;
(2) alkali neutralization
It is stirred under the conditions of 50 revs/min of rotating speed, it is 8.2 to add alkali to adjust pH, which keeps temperature low In 50 DEG C;
(3) hydridization is reacted
Four water, eight Boratex and water are added into reaction kettle, be warming up to 105 DEG C reaction 1 it is small when, hydridization reaction complete;
(4) distillation removes remaining polyalcohol
Under conditions of vacuum 0.090MPa, 110 DEG C of temperature, the remaining poly- tetrahydrochysene furan added in step (1) is steamed Mutter glycol;
(5) cold filtration
70 DEG C are cooled to, 2% super-cell is added, filters out salt with filter, obtain boron hydridization PolyTHF Glycol is etherified melmac, yield 98.1%.
Embodiment 4
The preparation of molybdenum hydridization glycerine etherified melamine polyimide resin
Molecular structural formula:
Raw material proportioning:
(1) etherification reaction
Hexamethylolmelamine and glycerine are added in reaction kettle according to the above ratio, it is 4.5 to add acid for adjusting pH, 40 Under conditions of DEG C, mixing speed is 65 revs/min, and insulation 90min carries out etherification reaction, obtains glycerine etherified melamine amine tree Fat;
(2) alkali neutralization
It is stirred under the conditions of 70 revs/min of rotating speed, it is 8.5 to add alkali to adjust pH, which keeps temperature low In 50 DEG C;
(3) hydridization is reacted
Sodium molybdate and water are added into reaction kettle, be warming up to 105 DEG C of reactions 1.5 it is small when, hydridization reaction is completed;
(4) distillation removes remaining polyalcohol
Under conditions of vacuum 0.1MPa, 120 DEG C of temperature, the remaining glycerine added in step (1) is steamed;
(5) cold filtration
75 DEG C are cooled to, 2% super-cell is added, salt is filtered out with filter, obtains molybdenum hydridization glycerine etherificate Melmac, yield 98.2%.
Embodiment 5
The preparation of boron hydridization pentaerythrite etherified melamine polyimide resin
Molecular structural formula:
Raw material proportioning:
(1) etherification reaction
Hexamethylolmelamine and pentaerythrite are added in reaction kettle according to the above ratio, it is 4.0 to add acid for adjusting pH, Under conditions of 60 DEG C, mixing speed is 65 revs/min, and insulation 110min carries out etherification reaction, obtains pentaerythrite etherificate trimerization Melamine resin;
(2) alkali neutralization
It is stirred under the conditions of 50 revs/min of rotating speed, it is 8.6 to add alkali to adjust pH, which keeps temperature low In 50 DEG C;
(3) hydridization is reacted
Boratex and water are added into reaction kettle, be warming up to 102 DEG C of reactions 1.5 it is small when, hydridization reaction is completed;
(4) distillation removes remaining polyalcohol
Under conditions of vacuum 0.1MPa, 120 DEG C of temperature, the remaining pentaerythrite added in step (1) is steamed;
(5) cold filtration
60 DEG C are cooled to, 2.5% super-cell is added, filters out salt with filter, obtain inorganic hybridization polyalcohol Etherified melamine polyimide resin, yield 98.0%.

Claims (8)

1. inorganic hybridization polyalcohol is etherified melmac, it is characterised in that:Molecular structure is as follows:
X in the molecular structure is inorganic hybridization element, one kind in B or Sb;
R in the molecular structure is-(CH2)nOH or-(CH2)mO(CH2)mOH or
- (OCH2CH2CH2CH3)KOH or-O (CH2)PCH(OH)CH2OH or-OCH2C(CH2OH)3, wherein 2≤n≤6,2≤m ≤ 6,2≤p≤6,2≤k≤41.
2. the preparation method of inorganic hybridization polyalcohol etherificate melmac as claimed in claim 1, it is characterised in that:It is main Comprise the following steps:
Under the conditions of acid medium, the polyalcohols represented of the R in hexamethylolmelamine and claim 1 be etherified anti- Polyalcohol etherificate melmac should be obtained, under agitation plus alkali carries out alkali neutralization reaction;
It is miscellaneous by the melmac of etherificate and inorganic hybridization compound when reaction 0.5~2 is small under conditions of 100~110 DEG C Change reaction to complete, be cooled to 60~80 DEG C, salt is filtered out with filter, obtain inorganic hybridization polyalcohol etherificate melamine tree Fat.
3. the preparation method of inorganic hybridization polyalcohol etherificate melmac as claimed in claim 2, it is characterised in that:It is main To include step in detail below:
(1) etherification reaction
The polyalcohol that the R added into reaction kettle in hexamethylolmelamine and claim 1 is represented, adds the acid for adjusting pH to be 2.5~5.5, under conditions of 35~65 DEG C, mixing speed is 60~80 revs/min, and 30~120min of insulation be etherified anti- Should, obtain polyalcohol etherificate melmac;
(2) alkali neutralization
It is stirred under the conditions of 40~80 revs/min of rotating speed, it is 8.0~9.0 to add alkali to adjust pH, which keeps temperature Degree is less than 50 DEG C;
(3) hydridization is reacted
Inorganic hybridization compound and water are added into reaction kettle, be warming up to 100~110 DEG C of reactions 0.5~2 it is small when, hydridization reaction Complete;
(4) distillation removes remaining polyalcohol
Under conditions of 0.090~0.1MPa of vacuum, 100~130 DEG C of temperature, steam add in step (1) it is remaining more First alcohol;
(5) cold filtration
60~80 DEG C are cooled to, 2%~2.5% super-cell is added, filters out salt with filter, it is more to obtain inorganic hybridization The etherified melmac of member.
4. the preparation method of inorganic hybridization polyalcohol etherificate melmac according to claim 3, it is characterised in that: Inorganic hybridization compound in the step (3) is:Boratex, potassium borate, boric acid, zinc borate, boron phosphate, four water, eight boric acid One in sodium, antimony oxide, antimony pentoxide, sodium molybdate, potassium molybdate, zinc molybdate, ammonium molybdate, ammonium tetramolybdate or ammonium heptamolybdate Kind.
5. the preparation method of inorganic hybridization polyalcohol etherificate melmac according to claim 3, it is characterised in that: Acid used in adjusting pH in the step (1) or step (2) is hydrochloric acid or nitric acid, its mass concentration is 31~36%, and alkali used is Sodium hydroxide, sodium carbonate, sodium acid carbonate, potassium hydroxide or potassium carbonate, its mass concentration are 25~35%.
6. the preparation method of inorganic hybridization polyalcohol etherificate melmac according to claim 3, it is characterised in that: Polyalcohol in the step (1) is propane diols, ethylene glycol, diethylene glycol, dipropylene glycol, butanediol, hexylene glycol, ethyl-butyl One kind in propane diols, polytetrahydrofuran diol, glycerine or pentaerythrite.
7. the application of inorganic hybridization polyalcohol etherificate melmac according to claim 1, it is characterised in that:It is described Inorganic hybridization polyalcohol etherificate melmac is used to prepare combined polyether, and the combined polyether includes use for hard bubble of polyurethane group Polyethers, polyurethane semihard foam are closed with combined polyether, soft polyurethane foam combined polyether.
8. the application of inorganic hybridization polyalcohol etherificate melmac according to claim 1, it is characterised in that:It is described Inorganic hybridization polyalcohol etherificate melmac is used to prepare paint, the paint include alkyd paint coating, High concentrations of toluene diisocyanate coating, epoxy resin paint coating, acrylic paint coating, amino paint.
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