CN106365476B - A kind of method that desulfurized gypsum prepares sulphate aluminium cement co-producing sulfuric acid - Google Patents

A kind of method that desulfurized gypsum prepares sulphate aluminium cement co-producing sulfuric acid Download PDF

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Publication number
CN106365476B
CN106365476B CN201610841812.8A CN201610841812A CN106365476B CN 106365476 B CN106365476 B CN 106365476B CN 201610841812 A CN201610841812 A CN 201610841812A CN 106365476 B CN106365476 B CN 106365476B
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sulphate aluminium
cement
desulfurized gypsum
sulfuric acid
gypsum
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CN106365476A (en
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万连步
姚华龙
胡善明
刘阳
李兴平
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KINGENTA NORSTERRA CHEMICAL Co Ltd
Kingenta Ecological Engineering Group Co Ltd
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KINGENTA NORSTERRA CHEMICAL Co Ltd
Kingenta Ecological Engineering Group Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00Hydraulic cements
    • C04B7/32Aluminous cements
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B17/00Sulfur; Compounds thereof
    • C01B17/69Sulfur trioxide; Sulfuric acid
    • C01B17/74Preparation
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00Hydraulic cements
    • C04B7/36Manufacture of hydraulic cements in general
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00Hydraulic cements
    • C04B7/36Manufacture of hydraulic cements in general
    • C04B7/43Heat treatment, e.g. precalcining, burning, melting; Cooling
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00Hydraulic cements
    • C04B7/36Manufacture of hydraulic cements in general
    • C04B7/43Heat treatment, e.g. precalcining, burning, melting; Cooling
    • C04B7/44Burning; Melting

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Compounds Of Alkaline-Earth Elements, Aluminum Or Rare-Earth Metals (AREA)
  • Treating Waste Gases (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The present invention relates to a kind of method that desulfurized gypsum prepares sulphate aluminium cement co-producing sulfuric acid, this method replaces lime stone and the natural gypsum with desulfurized gypsum completely, carries out ingredient through bauxite, silica, anthracite, sulphate aluminium cement is made after calcining.The method of the present invention can increase substantially desulfurized gypsum utilization rate, and the sulphoaluminate cement clinker setting rate that the SO 2 tail gas of higher concentration can prepare sulfuric acid preparation by absorption is fast, early period, intensity was high and later strength also promotes stabilization, performance test shows that the mechanical strength of the sulphate aluminium cement of the method for the present invention preparation meets quick hardening sulphoaluminate cement standard.

Description

A kind of method that desulfurized gypsum prepares sulphate aluminium cement co-producing sulfuric acid
Technical field
The present invention relates to a kind of methods that desulfurized gypsum prepares sulphate aluminium cement co-producing sulfuric acid, belong to the skill of cement preparation Art field.
Background technique
It is also higher and higher to the technical requirements of special cement with the modernization of engineering technology.Including special engineering There is special requirement to the speed of rapid condensation and hardening and each phase hardness when construction, such as the connection construction of cement pipeline, The construction etc. of the Foundation Fieldbus field of Large-Scale Equipment.Although however using the continuous expansion with selling market but because of the higher cost of product And be restricted, so that more users is unable to reach.On the other hand, the predominantly wet desulphurization of China's flue gas desulfurization technique Technique, the consequence that this limestone-gypsum method wet desulfurizing process generates is exactly desulfurized gypsum (CaSO42H2O) a large amount of heaps It puts, decompose and cause secondary pollution, harm is brought to weather, soil, plant and human health.In addition, many Production in Chemical Plant The long-standing abuse already of by-product gypsum in the process is to suffer from;How sulphate aluminium cement is effectively prepared using by-product desulfurized gypsum, Through one of the hot spot for becoming domestic and international researcher research.
Chinese patent literature CN103979810A discloses a kind of comprehensive utilization paper white sludge, bauxite and desulfurized gypsum system The method of standby sulphoaluminate cement clinker, this technique use paper white sludge, bauxite and desulfurized gypsum for raw material, in electric furnace with 20~30 DEG C/min heating rate keeps the temperature 1.5-2.5h and obtains to 1200-1300 DEG C;Taking-up is chilled to room temperature, by clinker grinding Carefully to 400m2/kg to get required product;The formula of the aluminium sulfate raw material are as follows: paper white sludge 40wt%-50wt%, aluminium Alumina 35wt%-45wt%, remaining be desulfurized gypsum, this method cleverly utilizes two kinds of solid wastes of paper white sludge and desulfurized gypsum to be Primary raw material prepares sulphate aluminium cement, can not only efficiently use solid waste, can also reduce the cost of aluminium sulfate, but technique The usage amount of middle desulfurized gypsum only accounts for the 5-25% of raw-meal ingredient, and desulfurized gypsum utilization rate is lower, and calcines in invention de- Sulphur gypsum can generate sulfur dioxide, it is improper conduct oneself well to comprehend cause environmental pollution.
Chinese patent literature CN103964713A, which is disclosed, utilizes flyash and Bayer process red mud preparation belite sulphur aluminic acid The method of salt cement, raw material is made of lime stone, flyash, Bayer process red mud, desulfurized gypsum, bauxite in the method, will be former Material point drying is crushed, tabletting after grinding, and then raw material test block is put into Muffle furnace, calcines at 1250~1300 DEG C, is kept the temperature After 0.5~1 hour, clinker is taken out, chilling obtains belite sulphoaluminate cement clinker.But the dosage of desulfurized gypsum in the method Only 10% or so, and there is still a need for a large amount of lime stone, the sulfur dioxide contained in gained tail gas, it is improper conduct oneself well to comprehend cause environment Pollution.
It is retrieved, has no that full utilization desulfurized gypsum preparation setting rate is fast, early period, intensity was high and later strength is also promoted Stablize the report of sulphate aluminium cement.
Summary of the invention
The problem of for the preparation of current sulphate aluminium cement, the present invention provides a kind of desulfurized gypsum and prepares sulphur aluminic acid The method of salt cement co-producing sulfuric acid, this method is fully utilized desulfurized gypsum and replaces the natural gypsum and lime stone, and can pass through recycling Tail gas co-producing sulfuric acid, and process route is simple, production cost is low, has good economy and environmental benefit.
Summary of the invention:
The present invention is using desulfurized gypsum, bauxite, silica, anthracite as raw material, the high-temperature calcination after ingredient, grinding, homogenizing Clinker is made, gained clinker can add the natural gypsum or lime stone prepares different types of sulphate aluminium cement, can not also be additional The natural gypsum directly obtains sulphate aluminium cement.
Detailed description of the invention:
A kind of method that desulfurized gypsum prepares sulphate aluminium cement co-producing sulfuric acid, comprises the following steps that
A. the preparation of cement slurry:
By following mass parts carry out ingredient: desulfurized gypsum be 63-78 parts, 20-32 parts of bauxite, 1-3 parts of silica, anthracite 3-4 parts;Each component is mixed, grinding, cement slurry is obtained after homogenizing;
B. the preparation of clinker:
By cement slurry made from step a in 1250~1300 DEG C, calcines 30-40 minutes, obtain clinker, it is calcined The SO 2 tail gas generated in journey is sent into sulfuric acid preparation system after collecting, and prepares sulfuric acid;
C. the preparation of sulphate aluminium cement:
The clinker that step b is obtained regrinds to get sulphate aluminium cement.
It is currently preferred:
Fineness is 120-180 mesh after material grinding in step a;
Al in the bauxite2O3Mass fraction is 50-60%, further preferred 55%;
The desulfurized gypsum is half water desulfurized gypsum.The desulfurized gypsum can also be the natural gypsum, desulfurized gypsum And fluorgypsum.
Cement slurry material quality part is as follows in step a: desulfurized gypsum be 70-75 parts, 20-24 parts of bauxite, silica 1-2 Part, 3-4 parts of anthracite.
It is currently preferred:
Calcining described in step b carries out in rotary kiln, shaft kiln or tunnel oven, carries out in further preferred rotary kiln.
Preferably 1280~1300 DEG C of calcination temperature in step b, calcination time 35-40 minutes.
The clinker that step b is obtained can add the natural gypsum as requested, and different types of sulphate aluminium cement is made.
The amount of allocating of the natural gypsum calculates as follows:
CG=0.13*M*AC/S
CG--- the mass fraction (ratio of the natural gypsum and clinker) of natural gypsum incorporation, if clinker is 1;
AC--- in clinkerMass fraction;
S --- SO in the natural gypsum3Mass fraction;
M --- natural gypsum coefficient, natural gypsum dosage is different in different sulphate aluminium cements, and M value is different, M value Range is between 0-4.
The value of different types of sulphate aluminium cement M is as follows:
When M value: early strong, high-strength sulphate aluminium cement is made in 0-1;When M value: intumescent sulphur aluminic acid is made in 1-2 Salt cement;When M value: seif-citing rate type sulphate aluminium cement is made in 2-4;When M value: low alkalinity type sulphur aluminium is made in 2.5-3.0 Acid salt cement.
It is currently preferred:
It is 300~400m that clinker, which is ground to specific surface area, in step c2/ kg, further preferred 350m2/kg.Using ball Grinding machine carries out.
Above-mentioned SO 2 tail gas collection prepares the process of sulfuric acid, by the prior art.
The cement slurry that the present invention is made of desulfurized gypsum, bauxite, silica, anthracite high temperature after grinding, homogenizing The sulphate aluminium cement obtained after calcining, performance test show the power of the sulphate aluminium cement prepared using method of the invention It learns intensity and meets quick hardening sulphoaluminate cement standard, clinker setting rate is fast, and early period, intensity was high and later strength also promotes stabilization, By adjusting cement raw mix proportioning mode, the natural gypsum is substituted completely with desulfurized gypsum and lime stone (is taken by calcium sulfate completely For calcium carbonate), the sulfuric acid calcium reduction in desulfurized gypsum is generated by sulfur dioxide and calcium oxide, sulfur dioxide warp by anthracite Sulfuric acid product is made in oxidative absorption, and sulphur aluminic acid is made through high temperature sintering in calcium oxide, bauxite and the unreduced calcium sulfate of generation Salt cement;
Cement slurry is in high-temperature burning process, and most of desulfurized gypsum is decomposed under anthracite effect, resolution ratio For 70-85%, wherein the addition of silica can form dicalcium silicate with calcium oxide, improve the later period performance of cement, reach early period The high later strength of intensity promotes stable double effects, and the calcium sulfate for participating in decomposition reaction, which decomposes generation calcium oxide, all to be replaced Lime stone, the concentration of SO 2 gas for decomposing generation is 7-9%, can be used for producing sulfuric acid;Remaining undecomposed desulfurized gypsum After high-temperature calcination, it is converted into high temperature gypsum, the outer natural gypsum added needed for alternative clinker product.
Main chemical reactions of the present invention are as follows:
Heretofore described desulfurized gypsum refers in the solid slag that limestone-gypsum method wet desulfurizing process generates, no The desulfurized gypsum obtained with technique is used equally for the present invention.
The invention has the following advantages:
1, compared to the method that other prepare sulphate aluminium cement using desulfurized gypsum, desulfurized gypsum can replace completely in the present invention Clinkersintering is carried out for lime stone and the natural gypsum, the utilization rate of desulfurized gypsum is greatly improved, realizes desulfurized gypsum resource Change and utilize, and effectively reduces the cost of sulphate aluminium cement.
2, the decomposition reaction that anthracite promotes most of calcium sulfate in desulfurized gypsum, undecomposed desulfurization are added in raw material The sulphate component that gypsum a part is formed as calcium sulphoaluminate in cement clinker mineral, another part can be used to replace cement ripe The outer natural dihydrate gypsum component mixed of material, can directly produce sulphate aluminium cement.
3. substituting the natural gypsum and lime stone completely with desulfurized gypsum (i.e. by sulphur due to not using lime stone in ingredient Sour calcium is completely instead of calcium carbonate), so desulfurized gypsum decomposes the concentration of SO 2 gas height generated, acid making system can be met Requirement to sulfur dioxide concentration avoids the pollution problem of sulfur dioxide.
4. the composite can be widely applied to produce different types of aluminium sulfate water such as fast hard, high-strength, expansion, low alkalinity Mud.
Specific embodiment
Essence in order to better understand the present invention, below with reference to embodiment, the content of the present invention will be further explained, But limitation of the present invention cannot be considered as.
Desulfurized gypsum in each embodiment is half water desulfurized gypsum after airflow drying, and main component is shown in Table 1, bauxite It is derived from Guizhou, main component is shown in Table 2, and the main component of silica is shown in Table 3.
Table 1: the main component and content of desulfurized gypsum
Component CaO SO3 Fe2O3 Al2O3 SiO2
Content % 37.86 52.63 0.45 1.06 0.93
Table 2: the main composition and content of bauxite
Component CaO Fe2O3 SiO2 Al2O3 SO3
Content % 3.84 9.86 21.28 55.45 /
Table 3: the main component and content of silica
Component CaO Fe2O3 SiO2 Al2O3 SO3
Content % 7.85 1.24 78.67 0.82 /
Embodiment 1:
According to following mass fraction progress ingredient: 63 parts of desulfurized gypsum, 32 parts of bauxite, 2 parts of silica, 3 parts of anthracite;Again It is 120 mesh that each component grinding, which is mixed to fineness, obtains cement slurry;The cement slurry prepared is placed in rotary kiln It is calcined 30 minutes at 1300 DEG C, obtains clinker, the tail gas after calcining containing sulfur dioxide send sulfuric acid preparation system to prepare sulfuric acid; The clinker of firing is regrind to 350m2After/Kg, sulphate aluminium cement product, gained sulphate aluminium cement can be obtained Mechanical property be shown in Table 4.
Embodiment 2:
According to following mass fraction progress ingredient: 67 parts of desulfurized gypsum, 28 parts of bauxite, 2 parts of silica, 3 parts of anthracite;Again It is 150 mesh that each component grinding, which is mixed to fineness, obtains cement slurry;The cement slurry prepared is placed in rotary kiln It is calcined 30 minutes at 1300 DEG C, obtains clinker, the tail gas after calcining containing sulfur dioxide send sulfuric acid preparation system to prepare sulfuric acid; The clinker of firing is regrind to 350m2After/Kg, sulphate aluminium cement product, gained sulphate aluminium cement can be obtained Mechanical property be shown in Table 4.
Embodiment 3:
According to following mass fraction progress ingredient: 71 parts of desulfurized gypsum, 22 parts of bauxite, 3 parts of silica, 4 parts of anthracite;Again It is 180 mesh that each component grinding, which is mixed to fineness, obtains cement slurry;The cement slurry prepared is placed in rotary kiln It is calcined 30 minutes at 1300 DEG C, obtains clinker, the tail gas after calcining containing sulfur dioxide send sulfuric acid preparation system to prepare sulfuric acid, The clinker of firing is regrind to 350m2After/Kg, sulphate aluminium cement product, gained sulphate aluminium cement can be obtained Mechanical property be shown in Table 4.
Embodiment 4:
According to following mass fraction progress ingredient: 78 parts of desulfurized gypsum, 20 parts of bauxite, 1 part of silica, 4 parts of anthracite;Again It is 180 mesh that each component grinding, which is mixed to fineness, obtains cement slurry;The cement slurry prepared is placed in rotary kiln It is calcined 30 minutes at 1300 DEG C, obtains clinker, the tail gas after calcining containing sulfur dioxide send sulfuric acid preparation system to prepare sulfuric acid, The clinker of firing is regrind to 350m2After/Kg, sulphate aluminium cement product, gained sulphate aluminium cement can be obtained Mechanical property be shown in Table 4.
Table 4: sulphate aluminium cement glue sand mechanical property
Sulphate aluminium cement glue sand mechanical property performance, the data from table 4 are measured by using resistance to compression, anti-folding means of testing It is found that sulphate aluminium cement produced by the present invention reaches 30~50MPa in 1d intensity, it can be seen that early period high, the hardening speed of intensity Degree is fast, and the intensity of 28d reaches 45~67MPa, and later strength is promoted, the mechanics of the sulphate aluminium cement of method sintering of the invention Performance meets the standard of the sulphate aluminium cement in GB20472-2006.
The above is only the preferred embodiment of the present invention, it is noted that above embodiment is not construed as to this hair Bright limitation, protection scope of the present invention should be defined by the scope defined by the claims., for the common of the art For technical staff, without departing from the spirit and scope of the present invention, several improvements and modifications can also be made, also should be regarded as this The protection scope of invention.

Claims (7)

1. a kind of method that desulfurized gypsum prepares sulphate aluminium cement co-producing sulfuric acid, comprises the following steps that
A. the preparation of cement slurry:
By following mass parts carry out ingredient: desulfurized gypsum be 70-75 parts, 20-24 parts of bauxite, 1-2 parts of silica, anthracite 3-4 Part;Each component is mixed, grinding, fineness is 120-180 mesh after material grinding, obtains cement slurry after homogenizing;Desulfurized gypsum is half Water desulfurized gypsum;
B. the preparation of clinker:
It by cement slurry made from step a in 1250 ~ 1300 DEG C, calcines 30-40 minutes, obtains clinker, in calcination process The SO 2 tail gas of generation is sent into sulfuric acid preparation system after collecting, and prepares sulfuric acid;
C. the preparation of sulphate aluminium cement:
The clinker that step b is obtained regrinds to get sulphate aluminium cement.
2. the method that desulfurized gypsum according to claim 1 prepares sulphate aluminium cement co-producing sulfuric acid, which is characterized in that institute Al in the bauxite stated2O3Mass fraction is 50-60%.
3. the method that desulfurized gypsum according to claim 1 prepares sulphate aluminium cement co-producing sulfuric acid, which is characterized in that step Calcining described in rapid b carries out in rotary kiln, shaft kiln or tunnel oven.
4. the method that desulfurized gypsum according to claim 1 prepares sulphate aluminium cement co-producing sulfuric acid, which is characterized in that step Calcination temperature is 1280 ~ 1300 DEG C, calcination time 35-40 minutes in rapid b.
5. the method that desulfurized gypsum according to claim 1 prepares sulphate aluminium cement co-producing sulfuric acid, which is characterized in that step It is 300~400m that clinker, which is ground to specific surface area, in rapid c2/ kg is carried out using ball mill.
6. a kind of method that desulfurized gypsum prepares different types of sulphate aluminium cement co-producing sulfuric acid, comprises the following steps that
A. the preparation of cement slurry:
By following mass parts carry out ingredient: desulfurized gypsum be 70-75 parts, 20-24 parts of bauxite, 1-2 parts of silica, anthracite 3-4 Part;Each component is mixed, grinding, fineness is 120-180 mesh after material grinding, obtains cement slurry after homogenizing;Desulfurized gypsum is half Water desulfurized gypsum;
B. the preparation of clinker:
It by cement slurry made from step a in 1250 ~ 1300 DEG C, calcines 30-40 minutes, obtains clinker, in calcination process The SO 2 tail gas of generation is sent into sulfuric acid preparation system after collecting, and prepares sulfuric acid;
Obtained clinker is added into the natural gypsum as requested, different types of sulphate aluminium cement is made;
The amount of allocating of the natural gypsum calculates as follows:
CG=0.13*M*AC/S
CG--- the mass fraction of natural gypsum incorporation, the ratio of the natural gypsum and clinker, if clinker is 1;
AC--- in clinkerMass fraction;
S --- SO in the natural gypsum3Mass fraction;
M --- natural gypsum coefficient, natural gypsum dosage is different in different sulphate aluminium cements, and M value is different, M value range Between 0-4.
7. the method that desulfurized gypsum according to claim 6 prepares different types of sulphate aluminium cement co-producing sulfuric acid, It is characterized in that, the value of different types of sulphate aluminium cement M is as follows:
When M value: early strong, high-strength sulphate aluminium cement is made in 0-1;When M value: intumescent aluminium sulfate water is made in 1-2 Mud;When M value: seif-citing rate type sulphate aluminium cement is made in 2-4;When M value: low alkalinity type aluminium sulfate is made in 2.5-3.0 Cement.
CN201610841812.8A 2016-09-23 2016-09-23 A kind of method that desulfurized gypsum prepares sulphate aluminium cement co-producing sulfuric acid Expired - Fee Related CN106365476B (en)

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CN106904849B (en) * 2017-03-17 2019-03-22 山东大学 A kind of system and method using Industrial Solid Waste production sulphate aluminium cement co-producing sulfuric acid
CN107056102B (en) * 2017-03-17 2020-01-24 山东卓联环保科技有限公司 System and method for producing sulphoaluminate cement and co-producing sulfur by utilizing desulfurized gypsum and aluminum ash

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