Double latent membrane component
Technical field
The present invention relates to the membrane component of water treatment field, more particularly to a kind of double latent Membrane Materials groups
Part.
Background technology
The physical methods such as membrane separation process, the way of distillation can effective desalination, but membrane separation process film cost is held high
Expensive, high to pre-processing requirements, and there is the serious wasting of resources and secondary pollution;Using steaming
The method of evaporating can reclaim the inorganic salt in high-salt sewage, but equipment investment is huge, and operating cost is higher.Film
Distillation (membrane distillation, md) is that one kind adopts dewatering microporous film with film both sides steam pressure
Difference for mass transfer driving force membrane separating process, be Conventional espresso technique combine with membrane separation technique one
Plant liquid separation technology.During Membrane Materials, dewatering microporous film does not directly participate in centrifugation,
Its unique effect is exactly the barrier alternate as two, and selectivity is determined by vapour-liquid equilibrium completely.Film steams
The mass transport process evaporating generally comprises three below step: evaporates at the vapour-liquid interface of hot-fluid side;Steam
Molecule is transmitted by hydrophobic membrane micropore;Steam condenses (or being pulled away) in low temperature side.With other points
Compare from process, Membrane Materials have that rejection is high, operation temperature is lower than traditional distillation, operating pressure
Low, the advantages of high-concentration waste water can be processed;But the high energy consumption of Membrane Materials is still and hinders its development
Principal element, is designed with a lot for multiple-effect, efficient membrane distillation technique method and system, phase at present
It is that the indirect steam all Membrane Materials being produced recycles with point, the heat of condensation release is used for
Heating material liquid, recycles the temperature drop of the material liquid itself of heat to carry out the evaporation of Membrane Materials.This utilizes
The process of steam condensation heating material liquid is probably to carry out it is also possible to outside film group device inside film group device
Portion is carried out.
A kind of Application No. 200810053905.x heat reclamation type pressure reducing film distillation assembly apparatus and method
Patent application disclose by multigroup be spaced, the frame membrane component unit that is serially connected and frame
Heat exchanger assembly forms.The steam that hot material liquid evaporates in membrane component unit is in heat exchanger assembly
Upper condensation, and reach and put forward efficient purpose.
The patent application of Application No. 200910170615.8 heat recuperating membrane distillation apparatus and system discloses
Filling breathable Membrane Materials hydrophobic membrane and air-locked heat exchange membranes in assembly, hydrophobic membrane fortune during operation
Row hot material liquid, heat exchange membranes run cold burden liquid, and the steam of hot material liquid film distillation can be in the real wall of cold burden liquid
Condense in heat exchange membranes, and reach and put forward efficient purpose.Real wall heat exchange membranes, macromolecular material system
Standby atresia densification hollow fibre filament.Water and steam all cannot pass through, and can carry out heat exchange but conduct heat
Loss is big, and rate of heat transfer is slow, and heat-transfer effect is poor.
Application No. 201210072721.4 multiple-effect distillation device is disclosed with the patent application of method
The present invention provides a kind of multiple-effect distillation device and method.Distilling apparatus include main evaporation zone, multiple-effect is steamed
Send out area;Wherein: main evaporation zone setting circulating slot and main evaporation zone membrane component, circulating slot exports
Connect main evaporation zone membrane component tube-side inlet, the tube side outlet of main evaporation zone membrane component connects
Circulating slot entrance;At least one-level heat exchange distilling apparatus, every one-level heat exchange distillation are set in multiple-effect evaporation area
Device includes membrane component and heat exchanger, above-mentioned every one-level membrane component and heat exchanger sequentially tube side
Series connection, between membrane component at different levels, shell side is in parallel.The present invention proposes multiple-effect membrane distillation method, by film
Water vapour condensation in still-process is coupled with raw water heating process, reclaims vapor during Membrane Materials
The heat of transformation.
Frame assembly cannot be accomplished to evaporate the combination with condensation, and the temperature according to evaporating principle steam
Relevant with vacuum and less than evaporation liquid, disclosed in patent application 200810053905.x system work
The efficiency of skill is also extremely low.
Pillar hydrophobic membrane and heat exchange membranes mixed packing, disclosed in patent application 200910170615.8
The method of operation also do not accomplish evaporate with condensation combination.If heat exchange Si Neitong steam, cavity
Logical hot material liquid, the internal steam pumping of hydrophobic membrane, theoretically can accomplish reluctantly to evaporate the combination with condensation
, but pressure drop in longer, relatively fine film silk for the steam can be bigger, and high molecular heat waste
Losing can be bigger, this structure heat exchange silk quantitative proportion will very great talent be provided that enough heat exchanges and
Uniform thermal environment, and heat exchange silk ratio is crossed conference and leads to effective membrane area to reduce, case above is all
Whole efficiency can be led to low.
Patent application 201210072721.4 is disclosed to be condensed the water vapour during Membrane Materials and raw water
Heating process couples, and the heat demand of Membrane Materials evaporation process remains the dependence hot material liquid temperature of itself
Reduce and provide, membrane efficiency is very low.The energy regenerating of system in the case that " effect number " is unlimited, that is,
In the case of cost of investment is infinitely-great, it is only capable of reducing by 50% with respect to the energy consumption of evaporation.
In sum, the research of current Membrane Materials is very many, mostly secondary using produce to Membrane Materials
Steam is recycled, and the heat of indirect steam condensation release is used for heating material liquid, recycles
The temperature drop of the material liquid itself of heat carries out the evaporation process of Membrane Materials, yet with the enlarge-effect of assembly,
The method of this heat recovery and utilization thermal efficiency after amplification is extremely low, and consumed energy is high, limits
The commercial Application of Membrane Materials.
Content of the invention
In view of the defect existing for above-mentioned prior art, it is an object of the invention to, provide a kind of double
Latent membrane component, so as to improve efficiency, reduces energy expenditure, is applicable to industrial applications.
To achieve these goals, according to a kind of double latent membrane component proposed by the present invention, including film
Shell, metal tube, hydrophobic membrane silk;Be provided with wherein said putamina indirect steam outlet, material liquid outlet,
Condensate outlet, heating steam inlet, feed liquid port;Metal tube is located in putamina and its axis and film
The diameter parallel of shell;Hydrophobic membrane silk fills in metal tube and its axis is parallel with metal pipe axis;Plus
The confined space composition heating being formed between vapourss entrance, condensate outlet, putamina and metal tube is steamed
Vapour path;The confined space group being formed between feed liquid port, material liquid outlet, metal tube and hydrophobic membrane silk
Become to process feed liquid path;Indirect steam outlet, hydrophobic membrane silk inner space composition indirect steam path.
The present invention also can be applied to the following technical measures to achieve further.
Aforesaid double latent membrane component, distance upper and lower end cap certain distance welding in wherein said putamina
There are two metallic porous sheets, metal tube two ends or two ends outward flange and metallic porous sheet welded seal, shape
Become the internal two parts insulating space outside with metal tube of metal tube, two spaces constitute double latent synchronous knots
Structure, makes the latent heat absorption of latent heat treatment and hot water vaporization that steam condenses can synchronously carry out.
Aforesaid double latent membrane component, wherein said hydrophobic membrane silk is slightly longer than metal tube;Hydrophobic membrane silk
Lower end is poured using compound sealing technology and is sealed in putamina bottom end cover.Upper end is apart from putamina upper end cover one
Pour at set a distance, form the space of intercommunication in hydrophobic membrane silk and upper end cover between.
Aforesaid double latent membrane component, wherein said hydrophobic membrane silk is slightly longer than metal tube;Hydrophobic membrane silk
Upper and lower ends pouring at a certain distance from the upper and lower end cap of putamina, in hydrophobic membrane silk with upper end cover it
Between, form the space of intercommunication between hydrophobic membrane silk and bottom end cover.
Aforesaid double latent membrane component, the draw ratio of wherein said putamina is 1-1.5.
Aforesaid double latent membrane component, the loading density of wherein said hydrophobic membrane silk is 8%-15%.
Aforesaid double latent membrane component, wherein said metal bore is 6mm-10mm.
Aforesaid double latent membrane component, wherein said hydrophobic membrane silk internal diameter is 0.6mm-2mm, wall thickness
For 0.01mm-0.05mm.
Aforesaid double latent membrane component, wherein said putamina material include polrvinyl chloride, abs plastics,
Rustless steel, atactic copolymerized polypropene, cast iron, aluminium alloy, titanium alloy, copper, one kind of plastics or many
Plant combination.
Aforesaid double latent membrane component, the material of wherein said hydrophobic membrane silk include polyether sulfone, polysulfones,
Kynoar, polrvinyl chloride, cellulose, polyamide, polypropylene, polyethylene, politef
One or more combination.
The present invention compared with prior art has clear advantage and beneficial effect.By above-mentioned technical side
Case, the double latent membrane component of the present invention, at least have the advantage that
First, the double latent membrane component of the present invention, improves temperature using indirect steam by vapour compression machine
Degree and pressure, return in membrane module between putamina and metal tube as heating steam circulation, with material liquid
Evaporation process heat exchange, is condensed into product and collects.Membrane Materials evaporation process and heating Condensation
Effectively combine, the condensation latent heat of heating steam just provides the evaporation latent heat demand of Membrane Materials, it is to avoid
Huge hot material flow quantity and big hot material liquid temperature are poor, can efficiently carry out the recovery of Membrane Materials heat,
The efficiency of Membrane Materials system can be greatly improved, reduce Membrane Materials operating cost.
2nd, the double latent membrane component of the present invention, it is possible to reduce prior art heat recovery system multigroup
Equipment investment, reduces occupation area of equipment.
3rd, the double latent membrane component of the present invention, film silk accumulation of pollutants on the surface of hydrophobic membrane silk,
Rather than inside hydrophobic membrane silk, easy to clean, effectively reduce the waste of hydrophobic membrane silk.
4th, the double latent membrane component of the present invention, membrane module membrane area is big, and sealing is tight, is manufactured into
This is low.
5th, it is proposed that a kind of double latent synchronization structure, that is, steam is cold for the double latent membrane component of the present invention
Solidifying room and hot water vaporization room are separated by metal tube, make the latent heat treatment of steam condensation and the latent of hot water vaporization
Heat absorption can synchronously be carried out.
6th, the double latent membrane component of the present invention, pours film silk using compound sealing technology, both ensured
The intensity requirement at film silk end, gives film filopodium enough protections, it is to avoid fracture of wire risk again
Brief description
Fig. 1 is the membrane component schematic diagram of the double latent membrane component preferred embodiment of the present invention.
Fig. 2 is the membrane component cross-sectional of the double latent membrane component preferred embodiment of the present invention.
Fig. 3 is the Membrane Materials system schematic of the double latent membrane component preferred embodiment of the present invention.
1 indirect steam exports 9 vapour compression machines
2 material liquid outlet 10 heat exchanger
3 condensate outlet 11 circulating pump
4 hydrophobic membrane silk 12 vacuum pump
The dense feed liquid storage tank of 5 heating steam inlet 13
6 metal tube 14 feed liquid storage tank
7 putamina 15 pure water tank
8 feed liquid port
Specific embodiment
For further illustrating that the present invention is to reach technological means and the work(that predetermined goal of the invention is taken
Effect, below in conjunction with accompanying drawing and preferred embodiment, to according to its tool of double latent membrane component proposed by the present invention
Body embodiment, step, structure, feature and its effect describe in detail.
The invention mainly relates to following technical terms.
Membrane Materials: form gas-liquid interface using microporous filter membrane, carry out liquid evaporation and hardly possible by picking to move
The detached process of volatile substance.
Hydrophobic membrane silk: a kind of hollow fiber film thread, by special material and technique, so that film is presented thin
Aqueouss, aqueous water will not pass through, and steam can pass through, and realizes Membrane Materials process.
Sensible heat: liquid is raised and lowered the heat exchanging during temperature, such as every kilogram of water is raised and lowered 1
The sensible heat exchanging when spending is 4.2kj.
Latent heat: the heat that exchanges when liquid evaporation or steam condensation, both under equal conditions quantity phases
With.The latent heat of every kilogram of water evaporation is 2300kj, is 550 times about of sensible heat, that is, want to steam
Sending out one kilogram of water needs 550 kilograms of water once to reduce, or 55 kilograms of water reduce by 10 degree, or condensation one
Kilogram of steam.
Double latent membrane component: a kind of membrane module structure, hollow fiber film thread is seated in metal tube,
The quantity of film silk depends on the circumstances, and this kind of metal tube is seated in putamina, and metal tube quantity is optionally
Depending on, sleeve pipe is formed by metal tube and film silk, the film that metal tube forms the structure of array in putamina steams
Evaporate assembly.
It has been investigated that, existing film distillation technology is all the heat transfer type of " sensible heat-latent heat-sensible heat ".As
Flow in capillary-pipe film hot strong brine, by the cooling of itself, provides heat to pass through to flashing to steam
Film, steam is come and is contacted cold metal tube between capillary-pipe film and metal tube and be cooled into water, and metal
Cooling water between pipe and putamina will take away these heats by the intensification of itself;Prior art be all by
The Condensation of Membrane Materials process is integrated with feed liquid warm or material liquid heating process, in fact
Membrane Materials process has completed, and is not effectively combined with condensation process, either inside membrane module also
It is outside membrane module, all cannot effectively carry out energy utilization.A large amount of latent heat of condensation are used for preheating,
Cannot high efficiente callback, since it is desired that substantial amounts of cold burden liquid sensible heat receives the latent of this some vapor condensation
Heat.In addition, required a large amount of latent heat during the evaporation of Membrane Materials are only by the hot material liquid itself of external heat
Temperature drop sensible heat provide, same inefficiency.This technical method is not latent with condensation by evaporation latent heat
Heat effectively combines, and efficiency is low, be its cannot industrial applications basic reason.
To illustrate below by Theoretical Calculation to adopt " sensible heat using the handling process ratio of " latent heat-latent heat "
The handling process of latent heat sensible heat " has higher efficiency.
" sensible heat latent heat sensible heat " handling process theory aquifer yield:
If 70 DEG C of the 1kg/h that flows in capillary-pipe film of strong brine;Vacuum is 0.08mpa, temperature
It is zero that degree drops to 60 DEG C of flux, does not consider the resistance of film itself, 4.2kj/kg* DEG C of the specific heat of water, water
The average 2300kj/kg of heat of vaporization, then the theoretical maximum aquifer yield of system be:
4.2kj/kg* DEG C of * 1kg/h* (70 DEG C -60 DEG C)/2300kj/kg=0.018kg/h
" latent heat latent heat " handling process theory aquifer yield:
If 70 DEG C of the 1kg/h that flows between hydrophobic membrane silk and metal tube of strong brine;Vacuum
0.08mpa, in this method, strong brine temperature will not reduce, and does not consider the resistance of film itself, the vapour of water
Change the average 2300kj/kg of heat, then the theoretical maximum aquifer yield of system is:
2300kj/kg*1kg/h/2300kj/kg=1kg/h
In sum, the limit theory efficiency ratios of two methods are " sensible heats for " latent heat latent heat "
55.5 times of latent heat sensible heat ", the aquifer yield in practice as the reduction film of temperature can drastically decline,
So overall efficiency ratio meeting gap is bigger.
In the process of " sensible heat latent heat sensible heat ", strong brine temperature fall after membrane module
Low it is necessary to heat again, need heat to be [4.2kj/kg* DEG C of * 1kg/h* (70 DEG C -60 DEG C)]=42
kj/h;Cooling water has been taken away heat by the intensification of itself and also will have been discharged, but the temperature of cooling water is too low,
So in the air substantially can only be discharged to.In the process of " latent heat latent heat ", strong brine passes through
After membrane module, temperature is not changed in it is not necessary to extra heat;Origin of heat is the new life of membrane component
The condensation of indirect steam provides, so the demand also very little to cooling water, is discharged to the heat of in the air waste
Amount is also very little.The performance study of film has been able to obtain the larger film of aquifer yield at present, but should
Use assembly, in system when very low with regard to efficiency, main cause is exactly that " sensible heat latent heat shows
The congenital restriction of this heat-transferring method of heat ".The technique that the present invention is carried out using " latent heat-latent heat " simultaneously,
While heating steam is cooled between putamina 7 and metal tube 6 and forms condensed water, heat passes
Pass the feed liquid between metal tube 7 and hydrophobic membrane silk 4, these heats just make the water evaporation in feed liquid
Become indirect steam to pass through hydrophobic membrane silk 4, be drawn out of membrane module in hydrophobic membrane silk 4, Membrane Materials can be made
During evaporation latent heat be effectively combined with condensation latent heat, and made by improving indirect steam temperature and pressure
Utilize for heating steam circulation, greatly reduce Membrane Materials energy consumption.
Refer to shown in Fig. 1, be the membrane component of the double latent membrane component preferred embodiment of the present invention
Schematic diagram.Membrane component has putamina 7, putamina 7 is provided with indirect steam outlet 1, feed liquid goes out
Mouth 2, condensate outlet 3, heating steam inlet 5, feed liquid port 8, are provided with metal in putamina 7
Pipe 6, the diameter parallel of the axis of metal tube 6 and putamina 7, in putamina 7 the upper and lower end cap of distance necessarily away from
From being welded with two metallic porous sheets, metal tube 6 two ends outward flange and metallic porous sheet welded seal,
Form the internal two parts insulating space outside with metal tube of metal tube;In metal tube 6, filling is variable amount of
Hydrophobic membrane silk 4, hydrophobic membrane silk 4 axis and metal tube 6 diameter parallel, hydrophobic membrane silk 4 is slightly longer than metal
Pipe 6, hydrophobic membrane silk 4 lower end is poured using compound sealing technology and is sealed in putamina bottom end cover, upper end away from
Pour at a certain distance from putamina upper end cover, form intercommunication in hydrophobic membrane silk 4 and upper end cover between
Space, putamina 7, metal tube 6 and hydrophobic membrane silk 4 three mutual before position relationship as shown in Figure 2;
The confined space group being formed between heating steam inlet 5, condensate outlet 3, putamina 7 and metal tube 6
Become heating steam passage;Shape between feed liquid port 8, material liquid outlet 2, metal tube 6 and hydrophobic membrane silk 4
The confined space composition becoming processes feed liquid path;Indirect steam outlet 1, hydrophobic membrane silk 4 inner space group
Become indirect steam path.Preferably putamina 7 is cylinder type, metal tube 6 array distribution in putamina 7,
Hydrophobic membrane silk 4 upper and lower ends are using compound sealing technology sealing.Described compound sealing technology refers to configure
After the fixing film silk of hard epoxy glue, be reconfigured at soft silica gel pour with epoxy glue on, hard epoxy glue
Ensure that assembly pours the intensity at end, soft silica gel ensures the safety of film silk and sealing contact position, gives film
The enough protections of filopodium, prevent fracture of wire.
Hydrophobic membrane silk 4 is preferably dimensioned to be diameter 0.1mm 10m, length 0.1mm-10m;
The thickness of putamina 7 is preferably 0.1mm-1m;
Metal tube 6 diameter 0.1mm-10m, length 0.1mm-10m;
The quantity of putamina 7 inner metal tube 6 is preferably 1-100000 root;
In metal tube 6, the quantity of hydrophobic membrane silk is preferably 1-1000000 root;
The sealing thickness of hydrophobic membrane silk 4 is preferably 0.1mm 1m.
Putamina 7 material include but is not limited to pvc, abs, rustless steel, ppr, cast iron, aluminium alloy,
The single material of the metals such as titanium alloy, copper or plastics or multiple combination.
The material of metal tube 6 includes but is not limited to rustless steel, cast iron, aluminium alloy, titanium alloy, copper etc.
Single material or multiple combination.
The material of hydrophobic membrane silk 4 includes but is not limited to polyether sulfone, polysulfones, Kynoar, polychlorostyrene second
The single material such as alkene, cellulose, polyamide, polypropylene, polyethylene, politef or multiple groups
Close.
Embodiment one:
Modular construction: double latent membrane component a1, size of components: φ 200mm*500mm.Film: in
Hollow fiber film silk.Draw ratio: 1.5;Loading density: 15%;Metal bore: 10mm;In film silk
Footpath: 2mm;Film silk wall thickness: 0.05mm;Putamina thickness: 2mm, the quantity of filler metal pipe in it:
100, material: titanium alloy, shape: circular, arrangement form;It is evenly distributed.
Test condition: 80 DEG C of hot strong brine temperature, flow velocity 100l/min, vacuum 0.08mpa, plus
105 DEG C of vapourss temperature.
Service condition: run heating steam between putamina and metal tube, run between metal tube and film silk
Hot strong brine, evacuation, operation live steam in film silk.
Embodiment two:
Conventional membrane component b, size of components: φ 200mm*500mm.Film: hollow fiber film thread.
Membrane module form: conventional, only film silk and putamina, there is no the metal tube of centre, draw ratio: 1.5,
Loading density: 15%, film silk internal diameter: 2mm, film silk wall thickness: 0.05mm, putamina thickness 2mm.
Test condition: 80 DEG C of hot strong brine temperature, flow velocity 100l/min, vacuum 0.08mpa.
Service condition: run hot strong brine between putamina and film silk, in film silk, evacuation, operation are newborn
Steam, hot strong brine is heated in the heat exchanger outside putamina.
Embodiment three:
Pillar hydrophobic membrane and heat exchange membranes mixed packing assembly c, size of components: φ 200mm*500mm.
Film: hollow fiber film thread.Modular construction: filling pillar hydrophobic membrane and heat exchange membranes inside putamina, no
Metal tube.
Test condition: 80 DEG C of hot strong brine temperature, flow velocity 100l/min;25 DEG C of condensed water.
Service condition: run in hydrophobic membrane silk in hot strong brine, heat exchange membranes and run condensed water, heat is dense
Saline is heated in the heat exchanger outside putamina.
Example four:
Modular construction: double latent membrane component a2, size of components: φ 200mm*500mm.Film: in
Hollow fiber film silk.Draw ratio: 1.0, loading density 15%, metal bore 10mm, film silk internal diameter
2mm, film silk wall thickness 0.05mm.Putamina thickness 2mm, in it filler metal pipe quantity: 100,
Material: titanium alloy, shape: circular, arrangement form;It is evenly distributed.
Test condition: 80 DEG C of hot strong brine temperature, flow velocity 100l/min, vacuum 0.08mpa, plus
105 DEG C of vapourss temperature.
Service condition: run heating steam between putamina and metal tube, run between metal tube and film silk
Hot strong brine, evacuation, operation live steam in film silk.
Example five:
Modular construction: double latent membrane component a3, size of components: φ 200mm*500mm.Film: in
Hollow fiber film silk.Draw ratio: 1.5, loading density 8%, metal bore 10mm, film silk internal diameter 2mm,
Film silk wall thickness 0.05mm.Putamina thickness 2mm, in it filler metal pipe quantity: 100, material:
Titanium alloy, shape: circular, arrangement form;It is evenly distributed.
Test condition: 80 DEG C of hot strong brine temperature, flow velocity 100l/min, vacuum 0.08mpa, plus
105 DEG C of vapourss temperature.
Service condition: run heating steam between putamina and metal tube, run between metal tube and film silk
Hot strong brine, evacuation, operation live steam in film silk.
Example six:
Modular construction: double latent membrane component a4, size of components: φ 200mm*500mm.Film: in
Hollow fiber film silk.Draw ratio: 1.5, loading density 15%, metal bore 6mm, film silk internal diameter 2mm,
Film silk wall thickness 0.05mm.Putamina thickness 2mm, in it filler metal pipe quantity: 100, material:
Titanium alloy, shape: circular, arrangement form;It is evenly distributed.
Test condition: 80 DEG C of hot strong brine temperature, flow velocity 100l/min, vacuum 0.08mpa, plus
105 DEG C of vapourss temperature.
Service condition: run heating steam between putamina and metal tube, run between metal tube and film silk
Hot strong brine, evacuation, operation live steam in film silk.
Example seven:
Modular construction: double latent membrane component a5, size of components: φ 200mm*500mm.Film: in
Hollow fiber film silk.Draw ratio: 1.5, loading density 15%, metal bore 10mm, film silk internal diameter
0.6mm, film silk wall thickness 0.05mm.Putamina thickness 2mm, in it filler metal pipe quantity: 100
Root, material: titanium alloy, shape: circular, arrangement form;It is evenly distributed.
Test condition: 80 DEG C of hot strong brine temperature, flow velocity 100l/min, vacuum 0.08mpa, plus
105 DEG C of vapourss temperature.
Service condition: run heating steam between putamina and metal tube, run between metal tube and film silk
Hot strong brine, evacuation, operation live steam in film silk.
Example eight:
Modular construction: double latent membrane component a6, size of components: φ 200mm*500mm.Film: in
Hollow fiber film silk.Draw ratio: 1.5, loading density 15%, metal bore 10mm, film silk internal diameter
2mm, film silk wall thickness 0.01mm.Putamina thickness 2mm, in it filler metal pipe quantity: 100,
Material: titanium alloy, shape: circular, arrangement form;It is evenly distributed.
Test condition: 80 DEG C of hot strong brine temperature, flow velocity 100l/min, vacuum 0.08mpa, plus
105 DEG C of vapourss temperature.
Service condition: run heating steam between putamina and metal tube, run between metal tube and film silk
Hot strong brine, evacuation, operation live steam in film silk.
Double latent membrane component a1 of the present invention is identical with prior art membrane module b-c size of components, its survey
Test result is as shown in table 1 below:
Table 1 assembly a1, assembly b-c Membrane Materials result
|
Assembly a1 |
Assembly b |
Assembly c |
Single aquifer yield (l/min) |
60 |
3 |
4 |
Salt rejection rate (%) |
99.9 |
99.7 |
99.1 |
Single water generation ratio (ton steam/ton water) |
1.05 |
3.5 |
2.9 |
Ton water consumption (kwh/ ton water) |
102.9 |
343 |
284.2 |
As it can be seen from table 1 under the conditions of size of components identical, the modular construction limit of assembly b, c
Determine single aquifer yield,
Single water generation ratio is subject to refer to produce the quantity of steam that 1 ton of pure water consumes, and single water generation ratio is more low better,
It is used to indicate that a kind of index of energy consumption.This time test is for single assembly, does not have system factor,
But the thermal loss leading to including the necessary connected mode of assembly itself.
From table 1 Membrane Materials result, in identical size of components and other process conditions identical feelings
Under condition, the aquifer yield of double latent membrane component a is much larger than other types assembly, and energy consumption is much smaller than other
Assembly.
Double latent membrane component a1-a6 of the present invention is Different structural parameters assembly, and its test result is as follows
Shown in table 2:
Table 2 assembly a1-a6 Membrane Materials result
From table 2 it can be seen that the double latent membrane component of the present invention is in the situation of the higher salt rejection rate of holding
Under, aquifer yield or consume energy all superior compared with prior art;Single aquifer yield is affected by many kinds of parameters,
Increase with the thick reduction of the reduction of draw ratio, the reduction of metal bore, membranous wall, with filling
The reduction of density, the reduction of film silk internal diameter and reduce.Ton water consumption and water generation ratio change are less.Please join
Read Fig. 3, be the Membrane Materials system schematic of the double latent membrane component preferred embodiment of the present invention.Double latent lists
Level circulation Membrane Materials system comprises above-mentioned double latent distillation film component, vapour compression machine 9, the storage of dense feed liquid
Tank 13, feed liquid storage tank 14, pure water tank 15 and heat exchanger 10, circulating pump 11, vacuum pump 12.Described
The entrance of the indirect steam outlet 1 connection vapour compression machine 9 of membrane component, heating steam inlet 5
Connect the outlet of vapour compression machine 9;Feed liquid port 8 is connected heat exchanger and then is connected by circulating pump 11
Feed liquid storage tank 14 or be directly connected to feed liquid storage tank 14, material liquid outlet 2 connects dense material by heat exchanger 10
Liquid storage tank 13 or be directly connected to dense feed liquid storage tank 13;Condensate outlet 3 connects heat exchanger 10 and then connects
Tape splicing has the pure water tank 15 of vacuum pump 12.
During system stable operation, between metal tube 6 and putamina 7, run heating steam, hydrophobic membrane silk 4 and gold
Belong to and between pipe 6, run hot material liquid, vapor (the secondary steaming of hydrophobic membrane silk 4 internal operation Membrane Materials evaporation
Vapour).Heating steam carries out heat exchange with hot material liquid by metal tube 6, and heating steam condensation is released a large amount of
Latent heat passes to hot material liquid, and hot material liquid flashes to steam through Membrane Materials process and passes through hydrophobic membrane silk 4 upper end
Indirect steam outlet 1 discharge, delayed heat feed liquid enters dense feed liquid storage tank 13 by material liquid outlet 2.Row
The indirect steam going out improves temperature and pressure by vapour compression machine 9, is steamed by heating as heating steam
Vapour entrance 5 is circulated back in membrane module between putamina 7 and metal tube 6, and hot material liquid evaporation process heat exchange,
Indirect steam is condensed into product water and discharges membrane component by condensate outlet 3, can be by heat exchanger profit
Collected with entering pure water tank after remaining heat raw water.So repeatedly, part in hot material liquid
Solution evaporation becomes indirect steam to become high-temperature steam through healthy energy compressor 9 material liquid is heated, with
When these indirect steams be condensed into Water Sproading;Remaining concentrated solution is collected in dense feed liquid storage tank 13, shape
Become continuously single-stage multiple-effect to utilize the Membrane Materials process of itself evaporated vapor, reach highly concentrated feed liquid
Concentrate and pure water produces.In said process, condensation latent heat is reclaimed and is coupled with evaporation latent heat supply, secondary steaming
Vapour is coupled with heating steam, reduces energy consumption, the purpose reducing floor space, improving membrane efficiency,
The scale application of film distillation technology is made to be possibly realized.
Embodiment nine:
Double latent single stage membrane Distallation systm s1, modular construction: double latent membrane component, size of components: φ
200mm*500mm.Film: hollow fiber film thread.Draw ratio: 1.5, loading density: 15%, metal
Bore: 10mm, film silk internal diameter: 2mm, film silk wall thickness: 0.05mm, putamina thickness 2mm,
The quantity of filler metal pipe in it: 100, material: titanium alloy, shape: circular, arrangement form;
It is evenly distributed.
Test condition: hot strong brine temperature 70 C, feed liquid inlet amount 110l/min, vacuum 0.06mpa,
10 DEG C of vapour compression machine steam temperature rise.
Service condition: run heating steam between putamina and metal tube, run between metal tube and film silk
Hot strong brine, evacuation, operation live steam in film silk.
Embodiment ten:
Existing conventional vacuum Membrane Materials system d, modular construction: conventional membrane component, size of components:
φ200mm*500mm.Film: hollow fiber film thread.Membrane module form: conventional, only film silk and film
Shell, does not have the metal tube of centre, draw ratio: 1.5, loading density: and 15%, film silk internal diameter: 2mm,
Film silk wall thickness: 0.05mm, putamina thickness 2mm.
Test condition: hot strong brine temperature 70 C, feed liquid inlet amount 110l/min, vacuum 0.06mpa.
Service condition: run hot strong brine between putamina and film silk, in film silk, evacuation, operation are newborn
Steam, hot strong brine is heated in the heat exchanger outside putamina.
Embodiment 11:
Existing mixed packing vacuum membrane distillation system e, modular construction: pillar hydrophobic membrane and heat exchange membranes are mixed
Attach together and fill out assembly, size of components: φ 200mm*500mm.Film: hollow fiber film thread.Membrane module shape
Formula: mixed packing, only film silk and putamina, there is no the metal tube of centre, draw ratio: 1.5, filling
Density: 15%, film silk internal diameter: 2mm, film silk wall thickness: 0.05mm, putamina thickness 2mm.
Test condition: hot strong brine temperature 70 C, feed liquid inlet amount 110l/min;25 DEG C of condensed water.
Service condition: run in hydrophobic membrane silk in hot strong brine, heat exchange membranes and run condensed water, heat is dense
Saline is heated in the heat exchanger outside putamina.
Double latent single-stage circulation Membrane Materials system s1 of the present invention is tested with prior art film Distallation systm d, e
Result is as shown in table 3:
Table 3 Membrane Materials system s1, d, e test result
|
System s1 |
System d |
System e |
Single aquifer yield (l/min) |
55 |
3.2 |
4.3 |
Salt rejection rate (%) |
99.8 |
99.6 |
99.2 |
Single water generation ratio (ton steam/ton water) |
1.04 |
3.4 |
2.8 |
Ton water consumption (kwh/ ton water) |
102.8 |
342.5 |
283.7 |
Contrast table 3, it will be seen that the double latent single-stage circulation Membrane Materials system and method for the present invention produce water
Amount is high, and comprehensive power consumption is low, can substantially reduce the operating cost of Membrane Materials.
Embodiment 12:
Double latent single stage membrane Distallation systm s2, modular construction: double latent membrane component, size of components: φ
200mm*500mm.Film: hollow fiber film thread.Draw ratio: 1.5, loading density: 15%, metal
Bore: 10mm, film silk internal diameter: 2mm, film silk wall thickness: 0.05mm, putamina thickness 2mm,
The quantity of filler metal pipe in it: 100, material: titanium alloy, shape: circular, arrangement form;
It is evenly distributed.
Test condition: 90 DEG C of hot strong brine temperature, feed liquid inlet amount 110l/min, vacuum 0.06mpa,
10 DEG C of vapour compression machine steam temperature rise.
Service condition: run heating steam between putamina and metal tube, run between metal tube and film silk
Hot strong brine, evacuation, operation live steam in film silk.
Embodiment 13:
Double latent single stage membrane Distallation systm s3, modular construction: double latent membrane component, size of components: φ
200mm*500mm.Film: hollow fiber film thread.Draw ratio: 1.5, loading density: 15%, metal
Bore: 10mm, film silk internal diameter: 2mm, film silk wall thickness: 0.05mm, putamina thickness 2mm,
The quantity of filler metal pipe in it: 100, material: titanium alloy, shape: circular, arrangement form;
It is evenly distributed.
Test condition: hot strong brine temperature 50 C, feed liquid inlet amount 110l/min, vacuum 0.06mpa,
10 DEG C of vapour compression machine steam temperature rise.
Service condition: run heating steam between putamina and metal tube, run between metal tube and film silk
Hot strong brine, evacuation, operation live steam in film silk.
Embodiment 14:
Double latent single stage membrane Distallation systm s4, modular construction: double latent membrane component, size of components: φ
200mm*500mm.Film: hollow fiber film thread.Draw ratio: 1.5, loading density: 15%, metal
Bore: 10mm, film silk internal diameter: 2mm, film silk wall thickness: 0.05mm, putamina thickness 2mm,
The quantity of filler metal pipe in it: 100, material: titanium alloy, shape: circular, arrangement form;
It is evenly distributed.
Test condition: hot strong brine temperature 70 C, feed liquid inlet amount 150l/min, vacuum 0.06mpa,
10 DEG C of vapour compression machine steam temperature rise.
Service condition: run heating steam between putamina and metal tube, run between metal tube and film silk
Hot strong brine, evacuation, operation live steam in film silk.
Embodiment 15:
Double latent single stage membrane Distallation systm s5, modular construction: double latent membrane component, size of components: φ
200mm*500mm.Film: hollow fiber film thread.Draw ratio: 1.5, loading density: 15%, metal
Bore: 10mm, film silk internal diameter: 2mm, film silk wall thickness: 0.05mm, putamina thickness 2mm,
The quantity of filler metal pipe in it: 100, material: titanium alloy, shape: circular, arrangement form;
It is evenly distributed.
Test condition: hot strong brine temperature 70 C, feed liquid inlet amount 70l/min, vacuum 0.06mpa,
10 DEG C of vapour compression machine steam temperature rise.
Service condition: run heating steam between putamina and metal tube, run between metal tube and film silk
Hot strong brine, evacuation, operation live steam in film silk.
Embodiment 16:
Double latent single stage membrane Distallation systm s6, modular construction: double latent membrane component, size of components: φ
200mm*500mm.Film: hollow fiber film thread.Draw ratio: 1.5, loading density: 15%, metal
Bore: 10mm, film silk internal diameter: 2mm, film silk wall thickness: 0.05mm, putamina thickness 2mm,
The quantity of filler metal pipe in it: 100, material: titanium alloy, shape: circular, arrangement form;
It is evenly distributed.
Test condition: hot strong brine temperature 70 C, feed liquid inlet amount 110l/min, vacuum 0.08mpa,
10 DEG C of vapour compression machine steam temperature rise.
Service condition: run heating steam between putamina and metal tube, run between metal tube and film silk
Hot strong brine, evacuation, operation live steam in film silk.
Embodiment 17:
Double latent single stage membrane Distallation systm s7, modular construction: double latent membrane component, size of components: φ
200mm*500mm.Film: hollow fiber film thread.Draw ratio: 1.5, loading density: 15%, metal
Bore: 10mm, film silk internal diameter: 2mm, film silk wall thickness: 0.05mm, putamina thickness 2mm,
The quantity of filler metal pipe in it: 100, material: titanium alloy, shape: circular, arrangement form;
It is evenly distributed.
Test condition: hot strong brine temperature 70 C, feed liquid inlet amount 110l/min, vacuum 0.04mpa,
10 DEG C of vapour compression machine steam temperature rise.
Service condition: run heating steam between putamina and metal tube, run between metal tube and film silk
Hot strong brine, evacuation, operation live steam in film silk.
Embodiment 18:
Double latent single stage membrane Distallation systm s8, modular construction: double latent membrane component, size of components: φ
200mm*500mm.Film: hollow fiber film thread.Draw ratio: 1.5, loading density: 15%, metal
Bore: 10mm, film silk internal diameter: 2mm, film silk wall thickness: 0.05mm, putamina thickness 2mm,
The quantity of filler metal pipe in it: 100, material: titanium alloy, shape: circular, arrangement form;
It is evenly distributed.
Test condition: hot strong brine temperature 70 C, feed liquid inlet amount 110l/min, vacuum 0.06mpa,
15 DEG C of vapour compression machine steam temperature rise.
Service condition: run heating steam between putamina and metal tube, run between metal tube and film silk
Hot strong brine, evacuation, operation live steam in film silk.
Embodiment 19:
Double latent single stage membrane Distallation systm s9, modular construction: double latent membrane component, size of components: φ
200mm*500mm.Film: hollow fiber film thread.Draw ratio: 1.5, loading density: 15%, metal
Bore: 10mm, film silk internal diameter: 2mm, film silk wall thickness: 0.05mm, putamina thickness 2mm,
The quantity of filler metal pipe in it: 100, material: titanium alloy, shape: circular, arrangement form;
It is evenly distributed.
Test condition: hot strong brine temperature 70 C, feed liquid inlet amount 110l/min, vacuum 0.06mpa,
5 DEG C of vapour compression machine steam temperature rise.
Service condition: run heating steam between putamina and metal tube, run between metal tube and film silk
Hot strong brine, evacuation, operation live steam in film silk.The double latent single-stage circulation Membrane Materials system of the present invention
System s1-s9 test result is as shown in table 4:
Table 4 Membrane Materials system s1-s9 test result:
Contrast table 4, systematic parameter has large effect to single aquifer yield and ton water consumption, to rejection
Relatively small with water generation ratio impact.Wherein single aquifer yield raises with feeding temperature and increases, with
The increase of inlet amount and increase, increase with the increase of vacuum, with compressor increasing extent of temperature
Increase and increase, ton water consumption has contrary trend.
Although the present invention is disclosed above with preferred embodiment, so it is not limited to present invention enforcement
Scope, the simple equivalence changes made according to claims of the present invention and description and modification,
Still fall within the range of technical solution of the present invention.