CN106364884A - System and method for three-way material distribution of belt conveyor - Google Patents
System and method for three-way material distribution of belt conveyor Download PDFInfo
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- CN106364884A CN106364884A CN201510430000.XA CN201510430000A CN106364884A CN 106364884 A CN106364884 A CN 106364884A CN 201510430000 A CN201510430000 A CN 201510430000A CN 106364884 A CN106364884 A CN 106364884A
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Abstract
A system for three-way material distribution of a belt conveyor comprises an upstream belt conveyor, a downstream belt conveyor I, a downstream belt II, a housing, a stream guide baffle, a three-way material distributor, chutes and a three-way material distributor turning flip plate, wherein the upstream belt conveyor is connected to one side of the upper end of the housing; the three-way material distributor is disposed under the housing; the three-way material distributor flip plate is fixed in the three-way material distributor; the lower end of the three-way material distributor flip plate is connected to the upper end of the middle part of a fork hole in the three-way material distributor by a rotation shaft; two fork tubes of the three-way material distributor flip plate are connected to corresponding chutes respectively; the downstream belt conveyor I and the downstream belt II are disposed on the bottom ends of the two chutes respectively; the stream guidance baffle is installed in the housing; lateral baffles are installed on two sides of the stream guidance baffle; at least two horizontal baffles are installed on the stream guidance baffle; and the middle part of each horizontal baffle is lower, and two ends of the horizontal baffle are higher. The invention provides the system and method for the three-way material distribution of the belt conveyor. The system and the method solve the problems in the prior art that material sedimentation and flip plate jamming take place in a three-way material distribution system of a belt conveyor.
Description
Technical field
The invention belongs to belt feeder conveying transhipment technical field, it is related to a kind of belt feeder threeway material-distributing system and method.
Background technology
In the industries such as chemical industry, iron and steel, grain, coal, it is frequently necessary to reprint material diversion using threeway material-distributing system, in conveying movement system, style three-way distributor plays very crucial effect, and can style three-way distributor reliablely and stablely run and directly influence the whole stability conveying movement system.In iron and steel enterprise, need for the shunting of the metallurgical materials such as iron mine to be transported to different equipment.
As shown in Fig. 1, existing threeway material-distributing system, including case 1, upstream belt feeder 2, downstream belt feeder ii3, style three-way distributor 4, chute 5 and downstream belt feeder i6.It is provided with turnover panel 41 inside style three-way distributor 4.By metallurgical materials such as iron mines through upstream belt feeder 2 during use, the metallurgical materials such as iron mine are made to be transported to downstream belt feeder ii3 or downstream belt feeder i6 by chute 5 again by controlling turnover panel 41 commutation.
Because in the metallurgical materials such as iron mine, contaminant tack is big, the angle of repose of Iron Ore Powder is about 45-50 degree, if it is moist or overcast and rainy to run into material, or the operation of spraying system, angle of repose is bigger, and serious reaches more than 70 degree.So, when belt feeder runs, arise that impurity is deposited on turnover panel and chute.Deposit is more and more, and both sides are low to cause middle part to rouse, and stream is guided to turnover panel both sides, increases further to get stuck in gap between turnover panel and style three-way distributor housing, and depositing contaminants.When needing to switch stream passage, turnover panel jam cannot action it is necessary to urgent referral personnel enter in style three-way distributor and chute clears up.Cleaning narrow space, approximate closing, bad environments, also adds somewhat to the difficulty expected clearly.Switching is required for schedule ahead personnel cleaning every time, wastes time and energy, has also seriously fettered the stable operation of belt feeder material-distributing system.
At present, run into problems, there are three kinds of processing methods: one is to increase the thrust of style three-way distributor pusher, but, the adjustment of thrust is limited, could not solve the problems, such as to get stuck and buildup at all, the phenomenon of turnover panel jam still it may happen that, thrust is excessive, can cause the damage of pusher base, rotating plate shaft, push arm and its connector, and serious turnover panel is paralysed;Two are, increase gap between turnover panel and housing, and have is even installing rubber peel in gap location, alleviates the problem of getting stuck to a certain extent, but buildup problem does not still solve, run time is partially long, turnover panel still has the problem of jam;Three are, such as cn 202967292 u anti-block style three-way distributor, increase gap between turnover panel and housing, drain side shield is installed on turnover panel, on turnover panel, buildup problem does not still solve, long-play, and buildup is on the high side, then material can skip side shield, it is stuck in side shield and style three-way distributor gap location, or falls other material channel, lead to passage putty, affect the normal startup of this passages downstream belt, increased unnecessary workload.
In sum, how to solve the problems, such as belt feeder threeway material-distributing system material deposition, turnover panel jam, be just particularly important.
Content of the invention
For problem above,The present invention provides a kind of belt feeder threeway material-distributing system and method,Solve the deposition of belt feeder threeway material-distributing system material present in prior art、The problem of turnover panel jam,For reaching this purpose,The present invention provides a kind of belt feeder threeway material-distributing system,Including upstream belt feeder、Downstream belt feeder i、Downstream belt ii、Case、Flow apron、Style three-way distributor、Chute and style three-way distributor turnover panel,Described upstream belt feeder is connected with case upper end side,There is style three-way distributor below described case,Described style three-way distributor turnover panel is fixed in style three-way distributor,Described style three-way distributor turnover panel lower end is connected with upper end in the middle part of bifurcated mouth in style three-way distributor by rotating shaft,Two breeches pipes of described style three-way distributor turnover panel are connected with corresponding chute respectively,Two chute bottoms have downstream belt feeder i and downstream belt ii respectively,Described flow apron is arranged in case,Described flow apron both sides are equipped with side shield,Equipped with least 2 laggings on described flow apron,In the middle of described lagging, low two ends are high.
Further improvement of the present invention, described side shield is smaller than the width of style three-way distributor turnover panel, and above design can be placed on side shield to encounter turnover panel.
Further improvement of the present invention, described style three-way distributor turnover panel angle is more than or equal to the angle of repose of material, and above design can avoid the material cannot blanking
Further improvement of the present invention, described chute smooths, no buildup platform, and above design can prevent buildup.
A kind of using method of present invention belt feeder threeway material-distributing system, when belt feeder conveying material in upstream is to downstream belt feeder i, material is just delivered directly to downstream belt feeder i without flow apron, downstream belt feeder i logistics corridor is got in style three-way distributor turnover panel position, flow apron is retracted to not affect the position of stream, and material directly drops down onto chute to downstream belt feeder i;When belt feeder conveying material in upstream is to downstream belt feeder ii, downstream belt feeder ii material channel is got in style three-way distributor turnover panel position, it is pushed into the position of impact stream before flow apron, material flows through flow apron, slip over style three-way distributor turnover panel, on chute to downstream belt feeder ii.
Compared with prior art, beneficial effects of the present invention:
1st, iron mine impurity is not deposited in turnover panel and chute, it is to avoid the workload of cleaning, saves human resourcess, improves labor efficiency, it also avoid the damage of key between style three-way distributor pusher base and rotating plate shaft and push arm;
2nd, structure is simple, easy to maintenance;
3rd, sideboard carries buffer unit, extends its service life;
4th, sideboard carries guide functions, it is to avoid material flows through gap between style three-way distributor turnover panel and housing, and fundamentally solve to get stuck problem;
5th, turnover panel stroke short it is ensured that the reliability of action, also extend the service life that pusher etc. executes structure.
Brief description
Fig. 1 is existing threeway material-distributing system figure;
In figure, 1, case, 2, upstream belt feeder, 3, downstream belt feeder ii, 4, style three-way distributor, 5, chute, 6, downstream belt feeder i, 41, turnover panel.
Fig. 2 is a kind of novel belt machine threeway material-distributing system figure.
In figure, 11. case, 12, upstream belt feeder, 13, downstream belt feeder ii, 14, flow apron, 15, style three-way distributor, 16, chute, 17, downstream belt feeder i, 151, style three-way distributor turnover panel.
Fig. 3 is flow apron structure chart
In figure, 141, side shield;142nd, lagging;143rd, base plate plate.
Fig. 4 is upstream belt feeder conveying material to style three-way distributor during the belt feeder i of downstream and the flow apron location drawing;
Fig. 5 is upstream belt feeder conveying material to style three-way distributor during the belt feeder ii of downstream and the flow apron location drawing.
Specific embodiment
Below in conjunction with drawings and Examples, invention is described in detail:
The present invention provides a kind of belt feeder threeway material-distributing system and method, solves the problems, such as the deposition of belt feeder threeway material-distributing system material present in prior art, turnover panel jam.
The present invention is described in detail with reference to the accompanying drawings and detailed description.
Embodiment 1, taking the secondary lump ore system k115 to k109 in stock ground of prunus mume (sieb.) sieb.et zucc. steel, d116 threeway powder system as a example.
As shown in Fig. 2 a kind of belt feeder threeway material-distributing system includes case 11, upstream belt feeder 12, downstream belt feeder ii13, flow apron 14, style three-way distributor 15, chute 16, downstream belt feeder i17, wherein style three-way distributor 15 is equipped with turnover panel 151.Flow apron 14 is arranged in case 11, and flow apron 14 is mutually non-interference with turnover panel 151.
As shown in figure 3, equipped with side shield 141, lagging 142, base plate 143 on flow apron 14.Side shield 141 is highly sufficiently large, it is to avoid material is skipped;2 pieces of side shields 141 are smaller than the width of turnover panel 151;In the middle of lagging 142, low two ends are high, and preferred scheme is arc;Multiple laggings 142 are parallel to be distributed on base plate 143 and side shield 141 between.
The angle of turnover panel 151 is not less than the angle of repose of material;
Preferably scheme, flow apron 14 can be stretched by actuators such as pushers, and the in addition electronic component auxiliary such as travel switch.
Flow apron side shield, base plate, multiple lagging constitute multiple cavity volumes, and material, through out-of-date, is deposited in cavity volume, and follow-up material falls in buildup, then slides to downstream belt, and flow apron is protected well.
In the middle of lagging, low two ends are high, preferably curved, two pieces of side shields of cooperation, play guide functions, material is concentrated, and two side shields are smaller than the turnover panel width of style three-way distributor, and then avoid being radiated in sideboard turnover panel and the gap of its housing, fundamentally solve turnover panel and get stuck problem.
No matter the turnover panel of style three-way distributor is in downstream belt feeder i channel position or downstream belt ii channel position, turnover panel angle is all not less than the angle of repose of material, it is to avoid the deposition of material, and chute is smooth simultaneously, by the impact of material, also fundamentally solve the problems, such as the buildup of chute bottom plate.
When needing for upstream belt feeder to convey material to downstream belt feeder i17, turnover panel is got to the position as Fig. 4, flow apron 14 is retracted to the position not affecting stream, upstream belt feeder 12, downstream belt feeder i17, downstream belt feeder ii13 run, material directly falls on chute 16 through downstream belt feeder 12, slides on the belt feeder ii13 of downstream.
When needing for upstream belt feeder to convey material to downstream belt feeder ii13, turnover panel is got to the position as Fig. 5, flow apron 14 shifts the position of impact stream onto, upstream belt feeder 12, downstream belt feeder i17 run, material falls on flow apron 14 through upstream belt feeder 12, through flow apron 14 water conservancy diversion, slide on the belt feeder i17 of downstream through style three-way distributor turnover panel 151, chute 16.
The above, be only presently preferred embodiments of the present invention, is not the restriction that the present invention is made with any other form, and any modification that the technical spirit of the foundation present invention is made or equivalent variations, still fall within scope of the present invention.
Claims (5)
1. a kind of belt feeder threeway material-distributing system,Including upstream belt feeder (12)、Downstream belt feeder i(17)、Downstream belt ii(13)、Case (11)、Flow apron (14)、Style three-way distributor (15)、Chute (16) and style three-way distributor turnover panel (151),Described upstream belt feeder (12) is connected with case (11) upper end side,There is style three-way distributor (15) below described case (11),Described style three-way distributor turnover panel (151) is fixed in style three-way distributor (15),Described style three-way distributor turnover panel (151) lower end is passed through upper end in the middle part of rotating shaft bifurcated mouth interior with style three-way distributor (15) and is connected,Two breeches pipes of described style three-way distributor turnover panel (151) are connected with corresponding chute (16) respectively,Two chute (16) bottoms have downstream belt feeder i(17 respectively) and downstream belt ii(13),It is characterized in that: described flow apron (14) is arranged in case (11),Described flow apron (14) both sides are equipped with side shield (141),Equipped with least 2 laggings (142) on described flow apron (14),In the middle of described lagging (142), low two ends are high.
2. a kind of belt feeder threeway material-distributing system according to claim 1 it is characterised in that: described side shield is smaller than the width of style three-way distributor turnover panel (151).
3. a kind of belt feeder threeway material-distributing system according to claim 1 it is characterised in that: described style three-way distributor turnover panel angle be more than or equal to material angle of repose.
4. a kind of belt feeder threeway material-distributing system according to claim 1 it is characterised in that: described chute (16) smooth, no buildup platform.
5. the using method of a kind of belt feeder threeway material-distributing system according to claim 1 or 2 or 3 or 4, it is characterized in that: when upstream belt feeder (12) conveying material to downstream belt feeder i(17) when, material is just delivered directly to downstream belt feeder i(17 without flow apron), downstream belt feeder i(17 is got in style three-way distributor turnover panel (151) position) logistics corridor, flow apron (14) is retracted to not affect the position of stream, and material directly drops down onto chute (16) to downstream belt feeder i(17) on;When upstream belt feeder (12) conveying material to downstream belt feeder ii(13) when, downstream belt feeder ii(13 is got in style three-way distributor turnover panel (151) position) material channel, it is pushed into the position of impact stream before flow apron (14), material flows through flow apron (14), slips over style three-way distributor turnover panel (151), chute (16) to downstream belt feeder ii(13) on.
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CN201510430000.XA CN106364884A (en) | 2015-07-22 | 2015-07-22 | System and method for three-way material distribution of belt conveyor |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106672640A (en) * | 2017-03-10 | 2017-05-17 | 中冶赛迪工程技术股份有限公司 | Technological layout for closed stock ground output system |
CN110577028A (en) * | 2018-06-08 | 2019-12-17 | 南京梅山冶金发展有限公司 | Chute turns over board and prevents card and hinder device |
CN110793328A (en) * | 2019-11-18 | 2020-02-14 | 中冶北方(大连)工程技术有限公司 | Sintering distributor blanking direction calculation system and control method |
CN110949967A (en) * | 2019-12-10 | 2020-04-03 | 中铁十四局集团隧道工程有限公司 | Belt conveyor system and muck conveying method |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106672640A (en) * | 2017-03-10 | 2017-05-17 | 中冶赛迪工程技术股份有限公司 | Technological layout for closed stock ground output system |
CN110577028A (en) * | 2018-06-08 | 2019-12-17 | 南京梅山冶金发展有限公司 | Chute turns over board and prevents card and hinder device |
CN110577028B (en) * | 2018-06-08 | 2021-06-08 | 南京梅山冶金发展有限公司 | Chute turns over board and prevents card and hinder device |
CN110793328A (en) * | 2019-11-18 | 2020-02-14 | 中冶北方(大连)工程技术有限公司 | Sintering distributor blanking direction calculation system and control method |
CN110793328B (en) * | 2019-11-18 | 2021-08-03 | 中冶北方(大连)工程技术有限公司 | Sintering distributor blanking direction calculation system and control method |
CN110949967A (en) * | 2019-12-10 | 2020-04-03 | 中铁十四局集团隧道工程有限公司 | Belt conveyor system and muck conveying method |
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Application publication date: 20170201 |