A kind of aluminium foil picture and text are to version deviation-rectifying system
Technical field
The invention discloses a kind of picture and text are invented to the improvement of version deviation-rectifying system, particularly to be a kind of aluminium foil picture and text on high-speed roller plate blister packaging machine to version deviation-rectifying system.
Background technology
Aluminum foil material is different from other composite film materials, aluminium foil draftability is little, low intensity, easily wrinkle are broken, thus correction difficulty is big, the laminated film twin pressure roller that pillow type packing machine can neither be adopted draws correction mode, this is because aluminium foil is easily broken in forcing traction, thus correction is inaccurate, nor reach picture and text to version purpose as flat board aluminium-plastic bubble plate packing machine is gradually changed by draft travel after clearance-type sealing, because this correction mode can be only applied on low speed aluminium-plastic bubble plate packing machine, it is not suitable for high-speed continuous roller plate sealing blister packaging machine.There are two kinds of errors in high-speed continuous roller plate sealing blister packaging machine: 1, seal roller mismachining tolerance;2nd, after blister packaging machine is shut down, Material shrinkage causes aluminium foil picture and text to shift.Therefore must complete to rectify a deviation before picture and text aluminium foil does not seal, so that aluminium foil picture and text is corresponded between two parties with pvc bubble cap tray, otherwise will result in aluminium foil picture and text after error accumulation and can not correspond with pvc bubble cap tray, waste product occurs.
Content of the invention
In view of the technical problem that background technology exists, the technical problem to be solved in the present invention is to provide a kind of raising precision to version for the aluminium foil picture and text, rate of reducing the number of rejects and seconds, and is applied to the aluminium foil picture and text of high-speed continuous roller plate sealing blister packaging machine to version deviation-rectifying system.
In order to solve above-mentioned technical problem,The present invention adopts the following technical scheme that to realize: this kind of aluminium foil picture and text are to version deviation-rectifying system,Including organic frame、Aluminium foil actuating device、Hot sealing device、Deviation correcting device、Aluminium foil reel stand and Programmable Logic Controller,Described aluminium foil actuating device includes active rubber roll、Driven roll and deflector roll,Described active rubber roll is connected with servomotor,Described hot sealing device includes heat-sealing roller and heat-sealing anilox roll,Described heat-sealing roller and motor connection,The surface of described heat-sealing roller is evenly distributed the groove mating with bubble-cap shell phase,It is characterized in that described deviation correcting device includes cursor to version light eye,Described cursor is arranged between aluminium foil reel stand and active rubber roll to version light eye,Described heat-sealing roller is decile roller,And described heat-sealing roller be provided with encoder,In operating mode,Picture and text aluminum foil cursor point is corresponding with the bisector of heat-sealing roller,Described cursor is to version light eye、Servomotor、Encoder is all coupled with Programmable Logic Controller.
Described aluminium foil envelope is on active rubber roll.
The angle of described aluminium foil envelope is 180-300 degree.
Described deflector roll includes envelope deflector roll, described envelope deflector roll is separately positioned on active rubber roll front and back, two envelope deflector rolls are arranged on the same side of active rubber roll, and the distance of orthographic projection on vertical line for the two envelope deflector rolls is not more than the diameter of active rubber roll.
Described deflector roll includes adjustable stationary guide roller.
Described cursor is arranged on light eye movable plate to version light eye, and described light eye movable plate is movably arranged on light eye plate seat, and described smooth eye plate seat is arranged in frame.
Described smooth eye plate seat is provided with the guide rail moving horizontally for light eye movable plate.
Described aluminium foil reel stand is air-expanding shaft.
The present invention adopts cursor corresponding with the light punctuate on picture and text aluminium foil to version light eye, and by this cursor to version light eye corresponding heat-sealing roller bisector, picture and text so on aluminium foil just correspond to a plate bubble-cap, when cursor records light punctuate to version light eye, not to the bisector on upper heat-sealing roller, now encoder and Programmable Logic Controller detection and the position calculating skew, the deviation post calculating gradually repeatedly is rectified a deviation by instruction servomotor with even deceleration or even acceleration, so that aluminium foil picture and text and bubble cap tray is corresponded between two parties.The deviation-rectifying system of the present invention is that each aluminium foil picture and text are rectified a deviation one by one with bubble cap tray; thus will not there is error accumulation; also avoid the waste product occurring because of error accumulation; solve the problems, such as that in background technology, the mismachining tolerance that heat-sealing roller exists and bubble-cap produce skew because shutting down contraction with picture and text aluminium foil; make picture and text aluminium foil and bubble cap tray remain one-to-one corresponding, substantially increase qualification rate.The aluminium foil envelope of the present invention is on active rubber roll, aluminium foil is big with the friction area of active rubber roll, and the more big then effect of the angle of aluminium foil envelope is better, and the angle of envelope is not less than 180 degree, ensure that aluminium foil is smoothly drawn by active rubber roll in the range of tensioning, it is to avoid wrinkle that aluminium foil occurs in distraction procedure, break.
Brief description
Further describe the operation principle of the present invention and its relevant details below in conjunction with the accompanying drawings.
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the schematic diagram of picture and text aluminium foil of the present invention.
Fig. 3 is arranged on the schematic diagram on high-speed roller plate blister packaging machine for the present invention.
Specific embodiment
Referring to the drawings, this kind of aluminium foil picture and text are to version deviation-rectifying system, including organic frame 14, aluminium foil actuating device 15, hot sealing device 16, deviation correcting device, aluminium foil reel stand 8 and Programmable Logic Controller, aluminium foil reel stand 8 is air-expanding shaft, air-expanding shaft 8 is with being easy to unreel, described aluminium foil actuating device 15 includes active rubber roll 1, driven roll 3 and deflector roll, described active rubber roll 1 is connected with servomotor, described hot sealing device 16 includes heat-sealing roller 6 and heat-sealing anilox roll 4, described heat-sealing roller 6 and motor connection, the surface of described heat-sealing roller 6 is evenly distributed the groove mating with bubble-cap shell phase, i.e. bubble-cap casing forming rear haulage is to heat-sealing roller 6, and bubble-cap shell enters in the groove on heat-sealing roller 6, the upper surface of so bubble-cap shell is entirely sealed with aluminium foil 9;Described deflector roll includes envelope deflector roll 2, adjustable stationary guide roller 5 and trochanter roller 13, described envelope deflector roll 2 is separately positioned on active rubber roll 1 front and back, i.e. aluminium foil 9 first bypasses after an envelope deflector roll 2 further around crossing active rubber roll 1, then further around envelope deflector roll 2 excessively, two envelope deflector rolls 2 are arranged on the same side of active rubber roll 1, and two envelope orthographic projection on vertical line with deflector roll 2 distance be not more than active rubber roll diameter, the angle of so aluminium foil 9 envelope is greater than 180 degree, increase the contact area of aluminium foil 9 and active rubber roll 1, improve frictional force between the two;In the present embodiment, there are between described active rubber roll 1 and air-expanding shaft 8 two trochanter rollers 13, when wearing aluminium foil, aluminium foil 9 on air-expanding shaft 8 is pulled out and bypasses two trochanter rollers 13, an envelope deflector roll 2, active rubber roll 1, envelope deflector roll 2, driven roll 3, trochanter roller 13, after corresponding with the bisector 7 of heat-sealing roller for picture and text aluminum foil cursor point 17, pushed down by adjustable stationary guide roller 5 again, and now adjustable stationary guide roller 5 position is constant, finally heat-sealing roller 6 is pushed down by heat-sealing anilox roll 4 and aluminium foil 9 is sealed to version with bubble-cap shell;Described envelope deflector roll 2 makes aluminium foil 9 envelope on active rubber roll 1, i.e. aluminium foil 9 is more than 180 degree with the angle of the contact of active rubber roll 1, and area that aluminium foil 9 is contacted with active rubber roll 1 is bigger, frictional force between the two is bigger, and the present invention adopts rubber roll, aluminium foil will not be caused to damage, frictional force is also bigger, the bigger pull strength to aluminium foil of frictional force is also bigger, when frictional force is more than the power that the machine sets, aluminium foil is drawn excessively, thus causing skidding between aluminium foil 9 and active rubber roll 1, thus is avoided that aluminium foil 9 is pulled off;Described deviation correcting device includes cursor to version light eye 12, described cursor is arranged on light eye movable plate 11 to version light eye, described light eye movable plate 11 is movably arranged on light eye plate seat 10, described smooth eye plate seat 10 is arranged in frame 14, described smooth eye plate seat 10 is provided with the guide rail moving horizontally for light eye movable plate 11, light eye movable plate 11 moves on guide rail, make cursor corresponding with the light punctuate 17 on aluminium foil to version light eye 12, cursor using bolt, light eye movable plate can be fixed on light eye Mobile base after the position of version light eye is determined;Described cursor is arranged between aluminium foil reel stand 8 and active rubber roll 1 to version light eye 12, described heat-sealing roller 6 is decile roller, and described heat-sealing roller 6 be provided with encoder, in the present embodiment, described heat-sealing roller 6 is ten bisections, there are 12 bisectors, heat-sealing roller 6 adopts angular displacement mode, to rotate 30 degree for a unit, in heat-sealing, picture and text aluminum foil cursor point 17 is corresponding with the bisector 7 of heat-sealing roller, described cursor is to version light eye 12, servomotor, encoder is all coupled with Programmable Logic Controller, received by Programmable Logic Controller and send instructions to servomotor after the information that cursor sends to version light eye and encoder, so that it is run.
During the machine work, servomotor starts, active rubber roll 1 is driven to rotate, active rubber roll 1 affects aluminium foil, when cursor records the light punctuate 17 on picture and text aluminium foil to version light eye 12, just to the bisector 7 on upper heat-sealing roller, now need not be rectified a deviation, picture and text aluminium foil is just corresponding with a plate bubble cap tray, and heat-sealing roller 6 is coordinated and sealed aluminium foil with bubble-cap shell with sealing anilox roll 4;When cursor records light punctuate 17 to version light eye 12, when not to the upper bisector 7 sealing on roller, now encoder detects and calculates the position of skew, and send information to Programmable Logic Controller, instruct servomotor by it to slow down or even accelerate gradually by the deviation post calculating and rectified a deviation with even, and the detection of encoder and calculating are to change with correction process during this correction, until correction completes, aluminium foil picture and text and bubble cap tray is finally made to correspond between two parties.Therefore; the present invention allows aluminium foil 9 keep certain tensile force to reach the purpose of traction correction; again picture and text aluminium foil 9 is pulled out by linear velocity; make its combine with decile roller 6 corner pan position by each aluminium foil picture and text and bubble cap tray to corresponding when rectify a deviation; thus will not there is error accumulation; also avoid the waste product occurring because of error accumulation; solve the problems, such as that in background technology, the mismachining tolerance that heat-sealing roller exists and bubble-cap produce skew because shutting down contraction with picture and text aluminium foil; make picture and text aluminium foil and bubble cap tray remain one-to-one corresponding, substantially increase qualification rate.