A kind of surface processing device of oil tempered spring steel wires and surface treatment
Method
Technical field
The present invention relates to the technical field of oil tempered spring steel wires, more particularly, to a kind of oil hardening tempering bullet
The surface processing device of spring steel wire and surface treatment method.
Background technology
In the production process of oil tempered spring steel wires steel wire, need steel wire to be quenched and is tempered at heat
Reason, there is one layer of oxide skin on the oil tempered spring steel wires surface obtaining after quenching and tempering heat treatment, conventional at present
The method of scale removal be the steel wire after quenching heat treatment to be passed through hydrochloric acid or sulfuric acid solution remove, subsequently enter washing pool
And phosphating pond, wash again after phosphatization, last saponification.Said method the disadvantage is that, due to sulfuric acid solution to be used.Sulphuric acid
Solution can be combined into stable sulphuric acid with the many metal ions in environment, and the aerosol of the formation of Sulfate Ion In The Atmosphere is to material
Material has corrosiveness, compromises animals and plants health, and can play catalytic action, increases sulfuric acid mist toxicity, reach bottom with precipitation
After face, destroy animals and plants health, destroy Soil structure, reduce the fertility of soil, also have detrimental effect to water system;And
Harm to human body is very big, has strong impulse and corrosiveness to the tissue such as the skin of human body, mucosa.
Content of the invention
Present invention aim to address the problems referred to above, provide.
In order to solve the above problems, the technical solution used in the present invention is by mechanical method, oil hardening to be tempered
The oxide skin on spring steel wire surface is removed, and the pollution to environment is little, and the oil hardening of the call of environmental protection of response country is returned
The surface processing device of fiery spring steel wire and processing method.
The gain effect of the present invention is:
A kind of surface processing device of oil tempered spring steel wires, including the pay off rack from left to right setting gradually, peels off
Device, corase grind device, fine grinding device, high-pressure flushing device, liquid coating device, drying unit and take-up stand, described dress of peeling off
Put including from left to right setting gradually little bending mechanism, macrobending mechanism, vertical bar straightening mechanism and horizontal bar straightening mechanism, described
Little bending mechanism includes the rack-mounted fixed plate of fixed vertical one, the silk being arranged in fixed plate one by bearing block
The sheathed screw matching, the upper wire-crossing wheel one being fixedly mounted on screw and upper wire-crossing wheel one lower section on bar, screw mandrel
Two lower wire-crossing wheels one being symmetrical set, fixed plate two that described macrobending mechanism includes being vertically mounted in frame,
The sheathed screw matching on the screw mandrel that is arranged in fixed plate two by bearing block, screw mandrel, it is fixedly mounted on screw
Upper wire-crossing wheel two and be symmetrical set two lower wire-crossing wheels two of upper wire-crossing wheel two lower section, described upper wire-crossing wheel two
The diameter with diameter greater than upper wire-crossing wheel one, the diameter with diameter greater than lower wire-crossing wheel one of described lower wire-crossing wheel two, described
Vertical bar straightening mechanism includes least one set perpendicular to ground configuration roller set one, and described roller set one is by one group of two running rollers
Become, two running rollers one diverge to arrangement on the vertical and direction on ground, and it is parallel that described horizontal bar straightening mechanism includes least one set
With ground configuration roller set two, described roller set two is made up of two running rollers two, and two running rollers two are parallel with ground side
Diverge to arrangement upwards.
The oil quenching that a kind of surface processing device using the oil tempered spring steel wires described in claim 1 is carried out
The surface treatment method of fire tempering spring steel wire, comprises the following steps:
1. oil tempered spring steel wires disk is placed on pay off rack, then pulls up out from anti-coil holder, be transported to peeling apparatus;
2. oil tempered spring steel wires send into peeling apparatus, pass sequentially through and carry out little folding to oil tempered spring steel wires
Curved, big bending, vertical straightening and horizontal straightening carry out loosening of surface oxide layer;
3. the oil tempered spring steel wires after loosening surface oxide layer are sent to inside corase grind device, and oil hardening is returned
The surface of fiery spring steel wire is roughly ground;
4. the oil tempered spring steel wires after roughly grinding are sent to inside fine grinding device, to oil tempered spring steel wires
Surface is refined;
5. the oil tempered spring steel wires after refining are sent in high-pressure flushing device, carry out high pressure rinse, by oil quenching
The grinding material on fire tempering spring steel wire surface removes clean;
6. the liquid coating device that the oil tempered spring steel wires after rinsing are sent to, to oil tempered spring steel wires surface
Carry out masking liquid, can as needed the coating layer thickness on oil tempered spring steel wires surface be controlled;
7. the oil tempered spring steel wires after masking liquid are sent to drying unit, are dried;
8. last, the oil tempered spring steel wires after drying are become disk by take-up stand disk.
The gain effect of the present invention is:
The oxide skin on the oil tempered spring steel wires surface due to obtaining after quenching and tempering heat treatment is very fine and close, letter
Single pass-through corase grind device and fine grinding device, do not reach the effect of removal, oil tempered spring steel wires are sent into peeling apparatus,
First pass through little bending mechanism and carry out little bending, then bent greatly by macrobending mechanism again, then pass through vertical straightener
Structure carries out vertical straightening, carries out horizontal straightening finally by horizontal bar straightening mechanism, by these steps, oil hardening is tempered bullet
That layer of fine and close oxide layer of spring Steel Wire Surface is loosened, then again through roughly grinding with accurate it is possible to remove oil quenching
The oxide layer on fire tempering spring steel wire surface, it is not necessary to the removal that removes through persalt or sulfuric acid solution, greatly reduces
Impact to environment, also ensure that the working environment of workman and healthy.The method that the present invention adopts mechanical descaling, instead of
The method of original chemical decladding, greatly reduces the pollution for environment, has responded the call of national environmental protection, and has reduced energy
Consumption, the production cost reducing oil tempered spring steel wires and the benefit that improve company.
Brief description
Fig. 1 is a kind of structural representation of the surface processing device of oil tempered spring steel wires of the present invention.
Fig. 2 is a kind of structural representation of the peeling apparatus of the surface processing device of oil tempered spring steel wires of the present invention
Figure.
Fig. 3 is a kind of structure of the horizontal bar straightening mechanism of the surface processing device of oil tempered spring steel wires of the present invention
Schematic diagram.
Specific embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described in detail.
Referring to Fig. 1, Fig. 2 and Fig. 3, in figure sequence number: 1 is pay off rack, 2 is peeling apparatus, 3 is corase grind device, 4 is fine grinding
Device, 5 be high-pressure flushing device, 6 be liquid coating device, 7 be drying unit, 8 be take-up stand, 9 be little bending mechanism, 10 be curved greatly
Bent mechanism, 11 be vertical bar straightening mechanism, 12 be horizontal bar straightening mechanism, 13 be fixed plate one, 14 be upper wire-crossing wheel one, 15 be descended
Line wheel one, 16 be fixed plate two, 17 be upper wire-crossing wheel two, 18 be lower wire-crossing wheel two, 19 be roller set one, 20 be running roller one, 21
For roller set two, 22 be running roller two and 23 be oil tempered spring steel wires.
A kind of surface processing device of oil tempered spring steel wires of the present invention, including putting of from left to right setting gradually
Coil holder 1, peeling apparatus 2, corase grind device 3, fine grinding device 4, high-pressure flushing device 5, liquid coating device 6, drying unit 7 and take-up
Frame 8, described peeling apparatus 2 from left to right set gradually little bending mechanism 9, macrobending mechanism 10, vertical bar straightening mechanism 11 and
Laterally bar straightening mechanism 12, described little bending mechanism 9 includes the rack-mounted fixed plate of fixed vertical 1, passes through bearing
Screw mandrel that seat is arranged in fixed plate 1, the sheathed screw matching on screw mandrel, be fixedly mounted on screw upper cross line
Take turns be symmetrical set two lower wire-crossing wheels 1 of one 14 and upper wire-crossing wheel 1 lower section, described macrobending mechanism
10 include the fixed plate 2 16 being vertically mounted in frame, the screw mandrel being arranged on by bearing block in fixed plate 2 16, on screw mandrel
The left and right of the sheathed screw matching, the upper wire-crossing wheel 2 17 being fixedly mounted on screw and upper wire-crossing wheel 2 17 lower section
Symmetrically arranged two lower wire-crossing wheels 2 18, the diameter with diameter greater than upper wire-crossing wheel 1 of described upper wire-crossing wheel 2 17, institute
The diameter with diameter greater than lower wire-crossing wheel 1 of the lower wire-crossing wheel 2 18 stated, described vertical bar straightening mechanism 11 includes least one set
Perpendicular to ground configuration roller set 1, described roller set 1 is made up of two running rollers 1, and two running rollers 1 are hanging down
Straight with the direction on ground on diverge to arrangement, described horizontal bar straightening mechanism 12 includes that least one set is parallel and ground configuration roller set
2 21, described roller set 2 21 is made up of two running rollers 2 22, two running rollers 2 22 parallel with the direction on ground on diverge to
Arrangement.
The oil quenching that a kind of surface processing device using the oil tempered spring steel wires 23 described in claim 1 is carried out
The surface treatment method of fire tempering spring steel wire, comprises the following steps:
1. oil tempered spring steel wires disk is placed on pay off rack, then pulls up out from anti-coil holder, be transported to peeling apparatus
2;
2. oil tempered spring steel wires 23 send into peeling apparatus 2, pass sequentially through and oil tempered spring steel wires 23 are entered
Row little bending, big bending, vertical straightening and horizontal straightening carry out loosening of surface oxide layer;
3. the oil tempered spring steel wires 23 after loosening surface oxide layer are sent to inside corase grind device 3, to oil quenching
The surface of fire tempering spring steel wire 23 is roughly ground;
4. the oil tempered spring steel wires 23 after roughly grinding are sent to inside fine grinding device 4, are tempered spring steel to oil hardening
The surface of silk 23 is refined;
5. the oil tempered spring steel wires 23 after refining are sent in high-pressure flushing device 5, carry out high pressure rinse, by oil quenching
The grinding material on fire tempering spring steel wire 23 surface removes clean;
6. the liquid coating device 6 that the oil tempered spring steel wires 23 after rinsing are sent to, to oil tempered spring steel wires
23 surfaces carry out masking liquid, can as needed the coating layer thickness on oil tempered spring steel wires 23 surface be controlled;
7. the oil tempered spring steel wires 23 after masking liquid are sent to drying unit 7, are dried;
8. last, the oil tempered spring steel wires 23 after drying are become disk by take-up stand 8 disk.
The gain effect of the present invention is:
The oxide skin in oil tempered spring steel wires 23 face due to obtaining after quenching and tempering heat treatment is very fine and close, letter
Single pass-through corase grind device and fine grinding device, do not reach the effect of removal, oil tempered spring steel wires are sent into peeling apparatus
2, first pass through little bending mechanism 9 and carry out little bending, then bent greatly by macrobending mechanism 10 again, then adjusted by vertical
Straight mechanism 11 carries out vertical straightening, carries out horizontal straightening finally by horizontal bar straightening mechanism 12, by these steps by oil quenching
Fire tempering spring steel wire 23 surface that layer of fine and close oxide layer loosened, then again through corase grind and precision so that it may
To remove the oxide layer on oil tempered spring steel wires surface it is not necessary to the removal that removes through persalt or sulfuric acid solution, greatly
Big reduces the impact to environment, also ensure that the working environment of workman and healthy.The present invention adopts mechanical descaling
Method, the method that instead of original chemical decladding, greatly reduce the pollution for environment, responded national environmental protection number
Call together, and reducing energy consumption, the production cost reducing oil tempered spring steel wires and the benefit that improve company.
Ultimate principle, principal character and the advantages of the present invention of the present invention have been shown and described above.The technology of the industry
The simply present invention it should be appreciated that the present invention is not restricted to the described embodiments, described in above-described embodiment and description for the personnel
Principle, without departing from the spirit and scope of the present invention the present invention also have various changes and modifications, these change and
Improvement both falls within the range of claimed invention.The protection domain of application claims by appending claims and its
Equivalent defines.