CN106363332A - Production clamp for instrument cabinet of generator set and assembling process thereof - Google Patents
Production clamp for instrument cabinet of generator set and assembling process thereof Download PDFInfo
- Publication number
- CN106363332A CN106363332A CN201611085329.8A CN201611085329A CN106363332A CN 106363332 A CN106363332 A CN 106363332A CN 201611085329 A CN201611085329 A CN 201611085329A CN 106363332 A CN106363332 A CN 106363332A
- Authority
- CN
- China
- Prior art keywords
- shell
- instrument cabinet
- side plate
- clamp
- doorframe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
Abstract
The invention relates to a production clamp for an instrument cabinet of a generator set. The production clamp comprises an inner door frame clamp, a housing clamp and an instrument cabinet side plate clamp, wherein the inner door frame clamp comprises a square frame-shaped horizontal supporting tableboard and a plurality of manual tongs acting on the upper surface of the horizontal supporting tableboard and the side face of a relatively short end; an inner door frame locating pin for locating an upper cross piece and a lower cross piece is arranged on the horizontal supporting tableboard, a hinge locating block with a through hole is arranged in the horizontal supporting tableboard, and a frame bar for erecting a hinge is arranged through the hinge locating block. According to the technical scheme, the invention provides the production clamp for the instrument cabinet of the generator set, wherein the production clamp produces automatically, improves the production efficiency, improves the yield of the products and guarantees the uniform quality of the products.
Description
Technical field
The present invention relates to electromotor production equipment technical field is and in particular to a kind of production fixture of generating set instrument cabinet
And its packaging technology.
Background technology
National water and electricity supply is seriously in short supply because multi-party reason occurs in that, electricity consumption is limited to a certain extent, and in recent years, just
It it is China industrial economy fast-developing period, numerous enterprises are all augmented horsepower input large-scale production, therefore electromotor one after another
Receive people widely to favor, and diesel-driven generator being most widely used in electromotor, it is generated electricity by burning diesel oil.
Diesel generating set in assembling outside need to be provided with cabinet, and instrument cabinet has as the total hinge of circuit of whole machine
Even more important status.
In the case that sheet metal member is so many, in the past when producing instrument cabinet, need the position between each several part is entered
Row positions, fixes to clamp, and in this whole process, not only consumes manually substantial amounts of time, energy, and cannot ensure product
The cabinet going out complies fully with use demand, and quality is uneven, phenomenon of doing over again easily;Furthermore, the production proficiency to workman
Require higher, artificial dependency degree is stronger, when generation personnel change, newly enter personnel's it is impossible to improve within a short period of time
The productivity, this also to a certain degree have impact on production capacity.
Based on this, there is the technical program.
Content of the invention
Therefore, for the problems referred to above, the invention provides a kind of semi-automation production, improve production efficiency, raising product
The production fixture of the unified generating set instrument cabinet of yields, guarantee product quality, and its packaging technology is provided.
For reaching above-mentioned purpose, the present invention is achieved by the following technical solutions:
A kind of production fixture of generating set instrument cabinet, it includes interior doorframe fixture, shell fixture and instrument cabinet side plate
Fixture, described interior doorframe fixture include horizontal support table top in square frame shape, act on described horizontal support table top upper surface with
And multiple hand clamps of the side of shorter one end, described horizontal support table top be provided with perform for positioning interior doorframe, lower gear
Inside door frame alignment pin, be provided with the hinge locating piece of through hole in described horizontal support table top, wear in described hinge locating piece
It is provided with the hack lever for setting up hinge.
Preferably, described shell fixture include for interior doorframe finished product is installed interior doorframe support block, fixing in doorframe become
The multiple interior doorframe craft clamp of product, it is located at the shell side gripper shoe of side of the longer one end of interior doorframe finished product, by the two of shell
Side is separately fixed at multiple shell pressing plates of shell side gripper shoe and interior doorframe finished product one end, and described shell is in being fixed on
The position of doorframe finished product one end is provided with the multiple shell craft clamps for fixing shell vertical direction displacement.
Preferably, described instrument cabinet side plate holders include symmetrically arranged instrument cabinet side plate gripper shoe, are used for instrument cabinet
Instrument cabinet side plate pressing plate that side plate is fixed in instrument cabinet side plate gripper shoe, instrument cabinet side plate is clamped in the side plate handss of horizontal plane
Work clamp, is provided with shell locating piece between described instrument cabinet side plate gripper shoe, and it is fixed that described shell locating piece is provided with shell
Position pin.
A kind of based on the producing fixture of above-mentioned generating set instrument cabinet the packaging technology that carries out, there are following steps:
(1), by the left shelves of doorframe, right shelves in instrument cabinet, perform, lower gear is placed on horizontal support table top according to position, on
Shelves, lower gear are positioned by inside door frame alignment pin, adjust left shelves and right file location, reach behind precalculated position manually clamp
It is clamped, hack lever is passed through hinge locating piece and erects hinge, then welded, will perform, lower gear, left shelves, right shelves are
Integrally, hinge is welded on left shelves and right shelves, completes the assembling of doorframe in instrument cabinet;
(2) doorframe in the instrument cabinet that assembles, will be completed put in the interior doorframe support block of shell fixture, and with interior doorframe handss
Work clamp is fixed, and shell is placed in above interior doorframe, and wherein one side is put between shell side gripper shoe and interior doorframe support block,
Promote shell pressing plate after adjustment position, make the opposite side of shell and interior door frame contact, and by shell craft clamp, shell is entered
Fixation on row vertical direction, is then welded, and so that interior doorframe and shell is integrally formed, and completes instrument cabinet shell and interior doorframe
Assembling;
(3), shell is put in instrument cabinet side plate holders by shell locating piece, instrument cabinet side plate is inserted shell two
Side, is fixed in instrument cabinet side plate gripper shoe by instrument cabinet side plate pressing plate, side plate craft clamp, is welded, complete instrument
The overall package of cabinet.
By adopting preceding solution, the invention has the beneficial effects as follows: the technical program is to generating set cabinet instrument
The package assembly of cabinet is optimized, and each panel beating part all arranges perfect positioning, fixed mechanism, decreases the fiber crops being positioned manually
Tired, there is provided a set of accurate standard is produced, reduce the dependence for workman's proficiency, shorten machining period, improve life
Produce efficiency, be advantageously implemented semi-automation and automated production.
Brief description
Fig. 1 is interior doorframe assembly structure diagram;
Fig. 2 is instrument cabinet outer casing assembling structure schematic diagram;
Fig. 3 is structural representation after the loading of instrument cabinet shell;
Fig. 4 is instrument cabinet side plate assembly structure diagram.
Specific embodiment
To describe embodiments of the present invention in detail below with reference to specific embodiment, whereby how skill to be applied to the present invention
Art means are solving technical problem, and reach realizing process and fully understanding and implement according to this of technique effect.
Embodiment
A kind of production fixture of generating set instrument cabinet, it includes interior doorframe fixture 1, shell fixture 2 and instrument cabinet side
Board clamp 3.
Wherein, as shown in figure 1, described interior doorframe can be divided into the 11a that performs, lower gear 12a, left shelves 13a, right shelves 414a and peace
It is contained in the hinge 15a on left shelves 13a and right shelves 14a.
Described interior doorframe fixture 41 includes horizontal support table top 11 in square frame shape, acts on described horizontal support table top 11
Eight hand clamps 12 of the side of upper surface and shorter one end, described horizontal support table top 11 is provided with for positioning inside door
Frame performs the inside door frame alignment pin 13 of 11a, lower gear 12a, is provided with the hinge positioning of through hole in described horizontal support table top 11
Block 14, is equipped with the hack lever 15 for setting up hinge 15a in described hinge locating piece 14.
As shown in Figure 2,3, described shell fixture 2 includes the interior doorframe support block 21, fixing for installing interior doorframe finished product
Eight of interior doorframe finished product interior doorframes craft clamps 22, be located at the longer one end of interior doorframe finished product side shell side gripper shoe
23rd, the two sides of shell 2 ' are separately fixed at three shell pressing plates 24 of shell side gripper shoe 23 and interior doorframe finished product one end,
Described shell 2 ' is provided with for fixing shell 2 ' vertical direction displacement two positioned at the position being fixed on interior doorframe finished product one end
Individual shell craft clamp 25.
As shown in figure 4, described instrument cabinet side plate holders 3 include symmetrically arranged instrument cabinet side plate gripper shoe 31, being used for will
Instrument cabinet side plate pressing plate 32 that instrument cabinet side plate 3 ' is fixed in instrument cabinet side plate gripper shoe 31, instrument cabinet side plate 3 ' is clamped in
The side plate craft clamp 33 of horizontal plane, is provided with shell locating piece 34 between described instrument cabinet side plate gripper shoe 31, described outer
Shell locating piece 34 is provided with shell alignment pin 35.
Manual clamp model gh20235 used by the present embodiment and ld36330.
A kind of based on the producing fixture of above-mentioned generating set instrument cabinet the packaging technology that carries out, there are following steps:
(1), by the left shelves of doorframe, right shelves in instrument cabinet, perform, lower gear is placed on horizontal support table top according to position, on
Shelves, lower gear are positioned by inside door frame alignment pin, adjust left shelves and right file location, reach behind precalculated position manually clamp
It is clamped, hack lever is passed through hinge locating piece and erects hinge, then welded, will perform, lower gear, left shelves, right shelves are
Integrally, hinge is welded on left shelves and right shelves, completes the assembling of doorframe in instrument cabinet;
(2) doorframe in the instrument cabinet that assembles, will be completed put in the interior doorframe support block of shell fixture, and with interior doorframe handss
Work clamp is fixed, and shell is placed in above interior doorframe, and wherein one side is put between shell side gripper shoe and interior doorframe support block,
Promote shell pressing plate after adjustment position, make the opposite side of shell and interior door frame contact, and by shell craft clamp, shell is entered
Fixation on row vertical direction, is then welded, and so that interior doorframe and shell is integrally formed, and completes instrument cabinet shell and interior doorframe
Assembling;
(3), shell is put in instrument cabinet side plate holders by shell locating piece, instrument cabinet side plate is inserted shell two
Side, is fixed in instrument cabinet side plate gripper shoe by instrument cabinet side plate pressing plate, side plate craft clamp, is welded, complete instrument
The overall package of cabinet.
Although specifically show and describe the present invention in conjunction with preferred embodiment, those skilled in the art should be bright
In vain, in the spirit and scope of the present invention being limited without departing from appended claims, in the form and details can be right
The present invention makes a variety of changes, and is protection scope of the present invention.
Claims (4)
1. a kind of production fixture of generating set instrument cabinet it is characterised in that: it includes interior doorframe fixture, shell fixture and instrument
Table cabinet side plate holders, described interior doorframe fixture includes horizontal support table top in square frame shape, acts on described horizontal support table top
Multiple hand clamps of the side of upper surface and shorter one end, described horizontal support table top is provided with for positioning interior doorframe
Shelves, the inside door frame alignment pin of lower gear, are provided with the hinge locating piece of through hole, described hinge positioning in described horizontal support table top
It is equipped with the hack lever for setting up hinge in block.
2. generating set instrument cabinet according to claim 1 production fixture it is characterised in that: described shell fixture includes
For install the interior doorframe support block of interior doorframe finished product, fixing in doorframe finished product multiple interior doorframe craft clamp, be located inside door
The shell side gripper shoe of the side of the longer one end of frame finished product, the two sides of shell are separately fixed at shell side gripper shoe and inside door
Multiple shell pressing plates of frame finished product one end, described shell is provided with for fixing positioned at the position being fixed on interior doorframe finished product one end
Multiple shell craft clamps of housing vertical direction displacement.
3. generating set instrument cabinet according to claim 2 production fixture it is characterised in that: described instrument cabinet side plate folder
Tool includes symmetrically arranged instrument cabinet side plate gripper shoe, the instrument for being fixed on instrument cabinet side plate in instrument cabinet side plate gripper shoe
Table cabinet side plate pressing plate, instrument cabinet side plate is clamped in horizontal plane side plate craft clamp, positioned at described instrument cabinet side plate gripper shoe
Between be provided with shell locating piece, described shell locating piece is provided with shell alignment pin.
4. a kind of packaging technology being carried out based on the producing fixture of the generating set instrument cabinet described in the claims 3, its
It is characterised by that there are following steps:
(1), by the left shelves of doorframe, right shelves in instrument cabinet, perform, lower gear is placed on horizontal support table top according to position, perform, under
Shelves are positioned by inside door frame alignment pin, adjust left shelves and right file location, after reaching precalculated position, manually clamp is carried out
Clamping, hack lever is passed through hinge locating piece and erects hinge, then welded, will perform, lower gear, left shelves, right shelves are integrated,
Hinge is welded on left shelves and right shelves, completes the assembling of doorframe in instrument cabinet;
(2), in the instrument cabinet that will complete to assemble, doorframe is put in the interior doorframe support block of shell fixture, and is pressed from both sides by hand with interior doorframe
Pincers are fixed, and shell are placed in above interior doorframe, wherein one side is put between shell side gripper shoe and interior doorframe support block, adjustment
Promote shell pressing plate behind position, make the opposite side of shell and interior door frame contact, and by shell craft clamp, shell is erected
Nogata fixation upwards, is then welded, and so that interior doorframe and shell is integrally formed, completes the group of instrument cabinet shell and interior doorframe
Dress;
(3), shell is put in instrument cabinet side plate holders by shell locating piece, instrument cabinet side plate is inserted shell both sides, lead to
Cross instrument cabinet side plate pressing plate, side plate craft clamp is fixed in instrument cabinet side plate gripper shoe, welded, complete the whole of instrument cabinet
Body assembles.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201611085329.8A CN106363332B (en) | 2016-11-30 | 2016-11-30 | Production clamp of generator set instrument cabinet and assembly process thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201611085329.8A CN106363332B (en) | 2016-11-30 | 2016-11-30 | Production clamp of generator set instrument cabinet and assembly process thereof |
Publications (2)
Publication Number | Publication Date |
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CN106363332A true CN106363332A (en) | 2017-02-01 |
CN106363332B CN106363332B (en) | 2023-03-21 |
Family
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Family Applications (1)
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CN201611085329.8A Active CN106363332B (en) | 2016-11-30 | 2016-11-30 | Production clamp of generator set instrument cabinet and assembly process thereof |
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Citations (15)
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JPH05177475A (en) * | 1991-12-27 | 1993-07-20 | Sanwa Shutter Corp | Clamping device for opening frame assembly |
US5377462A (en) * | 1993-07-22 | 1995-01-03 | Beals; Michael | Door frame assembly jig |
FR2937611A1 (en) * | 2008-10-27 | 2010-04-30 | Coutier Ind Sarl | DOOR RETRACTOR FOR VEHICLE ASSEMBLY LINE |
CN102922193A (en) * | 2012-10-17 | 2013-02-13 | 龙工(上海)机械制造有限公司 | Method for positioning and welding roller side door frame |
CN203621824U (en) * | 2013-12-30 | 2014-06-04 | 南阳飞龙电器有限公司 | Welding fixture of power supply cabinet structure |
CN203992923U (en) * | 2014-07-28 | 2014-12-10 | 沧州惠邦机电产品制造有限责任公司 | Rack welding tooling |
CN204035872U (en) * | 2014-08-08 | 2014-12-24 | 欧伏电气股份有限公司 | Switch board welding tooling |
CN104874962A (en) * | 2015-06-10 | 2015-09-02 | 安徽安凯汽车股份有限公司 | Universal side wall frame welding tool for buses |
CN204747867U (en) * | 2015-06-09 | 2015-11-11 | 无锡贝奥精密机械有限公司 | Cabinet welding jig is pieced together to cabinet body |
CN205386680U (en) * | 2016-03-24 | 2016-07-20 | 肖志兵 | Frame tool platform is pieced together to people's air defense door |
CN205520246U (en) * | 2016-04-14 | 2016-08-31 | 昆山力盟机械工业有限公司 | Slow -witted tool is prevented in rack class product welding equipment |
CN105945489A (en) * | 2016-06-27 | 2016-09-21 | 安徽江淮专用汽车有限公司 | Tailor-welding fixture for rear door frame of refrigerator truck |
CN205702948U (en) * | 2016-06-03 | 2016-11-23 | 意欧斯智能科技股份有限公司 | A kind of forklift door frame welding after go out device of tyre |
CN205703042U (en) * | 2016-06-12 | 2016-11-23 | 广州敏惠汽车零部件有限公司 | A kind of doorframe integral solder fixture |
CN206366766U (en) * | 2016-11-30 | 2017-08-01 | 伟顺(中国)机电设备有限公司 | A kind of production fixture of generating set instrument cabinet |
-
2016
- 2016-11-30 CN CN201611085329.8A patent/CN106363332B/en active Active
Patent Citations (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH05177475A (en) * | 1991-12-27 | 1993-07-20 | Sanwa Shutter Corp | Clamping device for opening frame assembly |
US5377462A (en) * | 1993-07-22 | 1995-01-03 | Beals; Michael | Door frame assembly jig |
FR2937611A1 (en) * | 2008-10-27 | 2010-04-30 | Coutier Ind Sarl | DOOR RETRACTOR FOR VEHICLE ASSEMBLY LINE |
CN102922193A (en) * | 2012-10-17 | 2013-02-13 | 龙工(上海)机械制造有限公司 | Method for positioning and welding roller side door frame |
CN203621824U (en) * | 2013-12-30 | 2014-06-04 | 南阳飞龙电器有限公司 | Welding fixture of power supply cabinet structure |
CN203992923U (en) * | 2014-07-28 | 2014-12-10 | 沧州惠邦机电产品制造有限责任公司 | Rack welding tooling |
CN204035872U (en) * | 2014-08-08 | 2014-12-24 | 欧伏电气股份有限公司 | Switch board welding tooling |
CN204747867U (en) * | 2015-06-09 | 2015-11-11 | 无锡贝奥精密机械有限公司 | Cabinet welding jig is pieced together to cabinet body |
CN104874962A (en) * | 2015-06-10 | 2015-09-02 | 安徽安凯汽车股份有限公司 | Universal side wall frame welding tool for buses |
CN205386680U (en) * | 2016-03-24 | 2016-07-20 | 肖志兵 | Frame tool platform is pieced together to people's air defense door |
CN205520246U (en) * | 2016-04-14 | 2016-08-31 | 昆山力盟机械工业有限公司 | Slow -witted tool is prevented in rack class product welding equipment |
CN205702948U (en) * | 2016-06-03 | 2016-11-23 | 意欧斯智能科技股份有限公司 | A kind of forklift door frame welding after go out device of tyre |
CN205703042U (en) * | 2016-06-12 | 2016-11-23 | 广州敏惠汽车零部件有限公司 | A kind of doorframe integral solder fixture |
CN105945489A (en) * | 2016-06-27 | 2016-09-21 | 安徽江淮专用汽车有限公司 | Tailor-welding fixture for rear door frame of refrigerator truck |
CN206366766U (en) * | 2016-11-30 | 2017-08-01 | 伟顺(中国)机电设备有限公司 | A kind of production fixture of generating set instrument cabinet |
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