CN106363228B - Cutting equipment - Google Patents

Cutting equipment Download PDF

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Publication number
CN106363228B
CN106363228B CN201610878344.1A CN201610878344A CN106363228B CN 106363228 B CN106363228 B CN 106363228B CN 201610878344 A CN201610878344 A CN 201610878344A CN 106363228 B CN106363228 B CN 106363228B
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China
Prior art keywords
driving
support device
radial direction
cutter
supportive body
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CN201610878344.1A
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Chinese (zh)
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CN106363228A (en
Inventor
尹文彬
张韬懿
范立明
王全武
吴昊
王品堔
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Beijing Xuanyu Intelligent Technology Co Ltd
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Beijing Xuanyu Intelligent Technology Co Ltd
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Priority to CN201610878344.1A priority Critical patent/CN106363228B/en
Publication of CN106363228A publication Critical patent/CN106363228A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D21/00Machines or devices for shearing or cutting tubes
    • B23D21/14Machines or devices for shearing or cutting tubes cutting inside the tube
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D33/00Accessories for shearing machines or shearing devices

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)

Abstract

The present invention provides a kind of cutting equipment, cutting equipment includes support device and cutter device, and support device includes:Supportive body;Radial direction supports structure, is arranged on supportive body, radially supports structure stretched in the radial direction to support the inner wall of pipeline along supportive body;Radial drive mechanism is arranged on supportive body and supports structure with radial and connect, and radial drive mechanism is under the driving of driving structure, and the radial structure that supports of driving is stretched along the radial direction of supportive body, and cutter device includes:Chopping wheel is rotatably supported on supportive body;Cutter are arranged on chopping wheel;Radial transmission component is arranged on chopping wheel and connect with cutter, and radial transmission component, under the driving of the first driving mechanism, driving cutter are moved along the radial direction of chopping wheel.The present invention, which overcomes, cannot be used for the defect that the densely arranged occasion of metal tube is cut to the cutting equipment of cuts in metallic pipe in the prior art.

Description

Cutting equipment
Technical field
The present invention relates to cutting technique fields, and in particular to one kind is in pipeline internal cutting equipment.
Background technique
Currently, the material conveying in fields such as petrochemical industry, chemical industry can use a large amount of metal tube, and metal tube arrangement is sometimes It is very intensive.When repairing or removing a wherein metal tube, need to be cut using to cutting equipment.It is existing to cut Cut the cutter device that equipment includes the support device being arranged in outside metal tube and is arranged in support device.When cutting, support Device is in outside metal tube, is cut on the outside of metal tube by cutter device.And due to before metal tube and metal tube Outer space is narrow, is not easy to placement cutting equipment, causes not cutting metal tube on the outside of metal tube.
Summary of the invention
The technical problem to be solved in the present invention is that overcoming in the prior art cannot use the cutting equipment of cuts in metallic pipe In the defect that the densely arranged occasion of metal tube is cut, so that intensive occasion can be arranged to pipeline in pipeline by providing one kind The cutting equipment cut.
To achieve the goals above, the present invention provides a kind of cutting equipment, including support device and cutter device, supports Device includes:Supportive body;Radial direction supports structure, is arranged on supportive body, radially supports structure along the radial direction of supportive body It is stretched on direction to support the inner wall of pipeline, provides support in pipeline for cutter device;Radial drive mechanism, setting are supporting It in main body and supports structure with radial direction to connect, for radial drive mechanism under the driving of driving structure, driving is radial to support structure edge The radial direction of supportive body is flexible, and cutter device includes:Chopping wheel is rotatably supported on supportive body;Cutter, It is arranged on chopping wheel;Radial transmission component is arranged on chopping wheel and connect with cutter, and radial transmission component exists Under the driving of first driving mechanism, driving cutter are moved along the radial direction of chopping wheel.
Further, radial transmission component includes:Movable claw is arranged on chopping wheel and connect with cutter;Activity Pawl matable assembly, under the driving of the first driving mechanism, driving movable claw is moved along chopping wheel radial direction.
Further, movable claw is limited on chopping wheel, is only capable of moving along the radial direction of chopping wheel;Movable claw Matable assembly includes:Turntable is rotatably arranged on chopping wheel, and the surface of turntable is equipped with the first spiral salient;Card slot, It is arranged on movable claw and is matched with the first spiral salient;First driving mechanism drives movable claw by driving turntable rotation It is moved along chopping wheel radial direction.
Further, radially supporting structure includes multiple claws, and multiple claws are along supportive body circumferentially and along branch The radial direction of support main body is movably disposed, wherein under driving structure driving, multiple claws are mobile to the inner wall of pipeline When, multiple claws support on the inner wall of pipeline.
Further, claw is limited on supportive body, is only capable of moving along the radial direction of supportive body, radial to be driven Structure includes:Driving turntable is rotatably arranged on supportive body, and the surface of driving turntable is equipped with drving sprial protrusion; It is driven card slot, be arranged on claw and is matched with drving sprial protrusion, wherein the rotation of driving turntable, driving claw is along branch The radial direction for supportting main body is mobile.
Further, support device includes upper support device and lower support device, cutter device be located at upper support device and Between lower support device, upper support device is fixedly connected with lower support device by the connection structure of cutter device, upper support dress It sets and lower support device includes institute's supportive body, radially supports structure and radial drive mechanism.
Further, connection structure includes fixing axle, and fixing axle is fixed between support device and lower support device, cuts Turntable is cut to be rotatably sleeved in fixing axle.
Further, cutting equipment further includes the cutting situation and cutter for observing the inner wall of pipeline in cutting process Abrasion condition the first camera assembly, the first camera assembly is arranged in upper support device and is located at the direction of upper support device On the side of cutter device.
Further, cutting equipment further includes for observation tube during cutter device and support device are delivered downwards Second camera assembly of the inner wall situation in road, the second camera assembly are arranged in lower support device and are located at the remote of lower support device Side from cutter device.
Further, cutting equipment further includes handling apparatus, and handling apparatus includes support frame, lifting rope and lifting rope wheel, lifting rope Wheel is rotatably supported on support frame, and lifting rope is wrapped on lifting rope wheel, and the free end of lifting rope is connect with support device.
Further, support frame is equipped with display control unit, the throwing of display control unit control and display support device Put the revolving speed of depth and chopping wheel.
Technical solution of the present invention has the following advantages that:Before cutting pipeline, cutting equipment is placed on to the inside of pipeline. When cutting pipeline, under the driving of driving structure, radial drive mechanism driving is radial to support structure along the radial direction side of supportive body It is mobile to the inner wall towards pipeline, it is supported on the inner wall of pipeline until radially supporting structure, at this moment cutting equipment is supported on pipe On the inner wall in road, then under the driving of the first driving mechanism, radial direction of the radial transmission component driving cutter along chopping wheel The inner wall of direction towards pipeline is mobile, meanwhile, chopping wheel drives cutter rotation, so that the inner wall of cutter and pipeline It contacts and is cut.After cutting, under the driving of the first driving mechanism, radial transmission component driving cutter are along cutting The radial direction of turntable is mobile towards the axle center of pipeline, and cutter are separated with the inner wall of pipeline, and then driving is radial supports structure Axle center along radial direction towards the pipeline of supportive body is moved, and is radially supported structure and is separated with the inner wall of pipeline, cutting is set It is standby to be taken out from pipeline.Cutting equipment is placed in the inside of pipeline in this way, support device provides support for cutter device, Cutter device cuts pipeline from the inside of pipeline, not by the narrow space between pipeline and pipeline the case where, be adapted to Pipeline is arranged intensive occasion, convenient for removing wherein one of intensive pipeline of arranging, is effectively overcomed in the prior art to gold The cutting equipment for belonging to pipe cutting cannot be used for the defect that the densely arranged occasion of metal tube is cut.
Detailed description of the invention
It, below will be to specific in order to illustrate more clearly of the specific embodiment of the invention or technical solution in the prior art Embodiment or attached drawing needed to be used in the description of the prior art be briefly described, it should be apparent that, it is described below Attached drawing is some embodiments of the present invention, for those of ordinary skill in the art, before not making the creative labor It puts, is also possible to obtain other drawings based on these drawings.
Fig. 1 shows the schematic perspective view of the embodiment of cutting equipment according to the present invention;
Fig. 2 shows the structural schematic diagrams of the cutting equipment of Fig. 1 and tube fit;
Fig. 3 shows the schematic perspective view of the upper supporting mechanism of the cutting equipment of Fig. 1;
Fig. 4 shows the structural schematic diagram of another angle of the upper supporting mechanism of Fig. 3;
Fig. 5 shows the partial structure diagram of the upper supporting mechanism of Fig. 3;
Fig. 6 shows the schematic perspective view of the lower supporting mechanism of the cutting setting of Fig. 1;
Fig. 7 shows the schematic perspective view of another angle of the lower supporting mechanism of Fig. 6;
Fig. 8 shows the schematic perspective view of the cutter device of the cutting equipment of Fig. 1;
Fig. 9 shows the schematic perspective view of another angle of the cutter device of Fig. 8;
Figure 10 shows the partial structure diagram of the cutter device of Fig. 9;
Figure 11 shows the fixing axle of the cutter device of Fig. 9 and the structural schematic diagram of disk cover cooperation;And
Figure 12 shows the structural schematic diagram of the handling apparatus of the cutting equipment of Fig. 1.
Description of symbols:
10, upper support device;11, supportive body;111, chuck base;112, chuck lid;1121, hanging ring;1122, U-shaped Connecting plate;114, installation riser;115, firm banking;12, driving structure;123, driving motor;124, transmission worm gear;125, it passes Dynamic worm screw;126, speed reducer;21, claw;211, it is driven card slot;212, support plate;22, driving turntable;221, drving sprial is convex It rises;222, be sequentially connected ring;30, cutter device;31, chopping wheel;311, rotary base;312, disk cover;3121, second connects Connect ring;3122, stabilizing ring;314, the first mounting plate;315, the first fixing seat;32, cutter;33, the first driving mechanism;333, First motor;334, the first worm gear;335, the first worm screw;336, the first retarder;34, fixing axle;35, knife rest;36, it second drives Motivation structure;361, the second motor;362, the second worm gear;363, the second worm screw;364, the second retarder;37, connector;371, solid Price fixing;372, fixed jaw;373, the second mounting plate;374, the second fixing seat;38, conducting slip ring;41, movable claw;411, card slot; 42, turntable;421, the first spiral salient;422, the first connection ring;50, pipeline;61, the first camera assembly;62, the second camera shooting group Part;70, handling apparatus;71, support frame;72, lifting rope;73, lifting rope wheel;74, display control unit;80, lower support device.
Specific embodiment
Technical solution of the present invention is clearly and completely described below in conjunction with attached drawing, it is clear that described implementation Example is a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, ordinary skill Personnel's every other embodiment obtained without making creative work, shall fall within the protection scope of the present invention.
As depicted in figs. 1 and 2, the cutting equipment of the present embodiment includes support device and cutter device 30, support device packet It includes:Support device includes:Supportive body 11, radial structure, radial drive mechanism and driving structure, the supportive body 11 of supporting are used for In 50 inner support cutter device 30 of pipeline;Radial direction supports structure setting on supportive body 11, radially supports structure along support master Being stretched in the radial direction to support the inner wall of pipeline 50 for body 11, provides support in pipeline 50 for cutter device 30;It is radial to pass Structure setting is moved on supportive body 11 and supports structure with radial direction and is connect, driving of the radial drive mechanism in driving structure 12 Under, the radial structure that supports of driving is stretched along the radial direction of supportive body 11.Cutter device includes:Chopping wheel 31, cutter 32, radial transmission component and the first driving mechanism, chopping wheel 31 are rotatably supported on supportive body 11;Cutter 32 are set It sets on chopping wheel 31;Radial transmission component is arranged on chopping wheel 31 and connect with cutter 32, and radial transmission group Under the driving of the first driving mechanism 33, driving cutter 32 move part along the radial direction of chopping wheel 31.
Cutting equipment is placed on to the inside of pipeline 50 before cutting pipeline 50 using the cutting equipment of the present embodiment.It cuts When pipe cutting road 50, under the driving of driving structure 12, radial drive mechanism driving is radial to support structure along the diameter of supportive body 11 It is mobile towards the inner wall of pipeline 50 to direction, it is supported on the inner wall of pipeline 50 until radially supporting structure, at this moment cutting equipment It is supported on the inner wall of pipeline 50, then under the driving of the first driving mechanism 33, radial transmission component drives 32 edge of cutter The inner wall of the radial direction of chopping wheel 31 towards pipeline 50 is mobile, meanwhile, chopping wheel 31 drives cutter 32 to rotate, thus So that cutter 32 are contacted and are cut with the inner wall of pipeline 50.After cutting, under the driving of the first driving mechanism 33, The axle center of radial direction towards pipeline 50 of the radial transmission component driving cutter 32 along chopping wheel 31 is moved, cutter 32 with The inner wall of pipeline 50 separates, and then the radial structure that supports of driving is moved along the radial direction of supportive body 11 towards the axle center of pipeline 50 It is dynamic, it radially supports structure and is separated with the inner wall of pipeline, cutting equipment is taken out from pipeline 50.In this way in pipeline 50 Cutting equipment is placed in portion, and support device is that cutter device 30 provides support, and cutter device carries out pipeline from the inside of pipeline Cutting, not by the narrow space between pipeline and pipeline the case where, be adapted to pipeline and arrange intensive occasion, convenient for removing arrangement Wherein one of intensive pipeline, effectively overcomes and cannot be used for metal tube to the cutting equipment of cuts in metallic pipe in the prior art The defect that densely arranged occasion is cut.
As shown in Fig. 8 to Figure 10, radial transmission component includes:Movable claw 41 and movable claw matable assembly, movable claw 41 are set It sets on chopping wheel 31 and is connect with cutter 32;Under the driving of the first driving mechanism 33, the driving of movable claw matable assembly Movable claw 41 is moved along 31 radial direction of chopping wheel.Movable claw 41 can be with respect to chopping wheel 31 and along the radial direction of chopping wheel 31 Direction is mobile.Specifically, under the driving of the first driving mechanism 33, movable claw matable assembly drives movable claw 41 along chopping wheel 31 radial directions are mobile, and then movable claw 41 drives cutter 32 to move along 31 radial direction of chopping wheel.Above structure can be with Mobile convenient for driving cutter 32, structure is simple, easy to operate.
Due to chopping wheel 31 cutting when be it is rotary, movable claw 41 can be 31 turns with respect to chopping wheel in order to prevent It is dynamic.In the present embodiment, movable claw 41 is limited on chopping wheel 31, is only capable of moving along the radial direction of chopping wheel 31. Movable claw 41 and chopping wheel 31 are rotated synchronously, can not be rotated relative to chopping wheel 31.As it can be seen that movable claw 41 are merely able to move along the radial direction of chopping wheel 31, and then cutter 32 can be driven mobile, cut to pipeline 50.
As shown in Figure 10, it is preferable that movable claw matable assembly includes:Turntable 42 and card slot 411, turntable 42, rotationally It is arranged on chopping wheel 31, the surface of turntable 42 is equipped with the first spiral salient 421;Card slot 411 is arranged on movable claw 41 And it is matched with the first spiral salient 421;First driving mechanism 33 is rotated by driving turntable 42, drives movable claw 41 along cutting 31 radial direction of turntable is mobile.First driving mechanism 33 drives turntable 42 to rotate, and the rotation of turntable 42 drives movable claw 41 along cutting 31 radial direction of turntable is mobile, and then movable claw 41 drives cutter 32 to move along 31 radial direction of chopping wheel, can be to pipe It is cut in road 50.In other embodiments, spiral groove can also be set on the surface of turntable 42, set on movable claw 41 There are multiple protrusions compatible with spiral groove.
Preferably, card slot 411 is multiple, and multiple card slots 411 are arranged along the moving direction interval of movable claw 41.It in this way can be with Guarantee that the movement of movable claw 41 is more stable, is also possible to prevent to skid off from turntable 42 since the card slot 411 on movable claw 41 is very few and The case where.
In the present embodiment, pipeline 50 is metal tube.Certainly, pipeline 50 or the pipe of other materials, such as plastics Pipe etc..
As shown in figure 8, chopping wheel 31 includes rotary base 311 and disk cover 312, the lid of disk cover 312 is located at turntable bottom On seat 311, installation cavity is surrounded between rotary base 311 and disk cover 312, turntable 42 and movable claw 41 are arranged at installation cavity In, limit hole is formed on the side wall of installation cavity, the one end in the axle center of the separate turntable 42 of movable claw 41 can be from limit hole central diameter To stretching.Chopping wheel 31 is divided into two, is easily installed turntable 42 and movable claw 41, rotary base 311 and disk cover 312 can To play the role of limit, preventing turntable 42 and movable claw 41, there is a situation where move axially.Limit hole can limit movable claw 41 rotation, so that movable claw 41 can only radially direction be mobile relative to chopping wheel 31.
As shown in figure 8, the first driving mechanism 33 includes first motor 333 and the first transmission mechanism, first motor 333 is fixed On chopping wheel 31, the first transmission mechanism is connected between the output shaft of first motor 333 and turntable 42, drives 42 turns of turntable It is dynamic.Start first motor 333, the output shaft rotation of first motor 333 drives turntable 42 to rotate, turns by the first transmission mechanism The rotation of disk 42 drives movable claw 41 to move along 31 radial direction of chopping wheel, and then movable claw 41 drives cutter 32 to turn along cutting 31 radial direction of disk is mobile, can cut to pipeline 50.In other embodiments, the first driver can also be not provided with Structure directly drives turntable 42 to rotate by first motor 333.
As shown in figure 9, the first transmission mechanism includes the first worm gear 334 and the first worm screw 335, the first worm gear 334 and turntable 42 connections, the first worm screw 335 are connected on the output shaft of first motor 333 and engage with the first worm gear 334.Make first in this way The structure characteristics of compact layout of driving mechanism 33 is flexible, occupies little space, small in size, reduces integrally-built occupied space.
Preferably, first motor 333 and the first worm screw 335 are arranged on the outer surface of rotary base 311, rotary base 311 are equipped with connecting hole, and turntable 42 has first connection ring 422 axially extended from connecting hole, the first connection ring 422 and first Worm gear 334 connects, so that only turntable and movable claw are arranged in installation cavity, reduce the axial ruler of chopping wheel 31 It is very little.
As shown in figure 9, the surface of rotary base 311 is equipped with two the first mounting plates 314 being oppositely arranged, the first worm screw 335 both ends are threaded through respectively on two the first mounting plates 314.In this way, fixation is stronger can convenient for fixing the first worm screw 335 It leans on.
As shown in figure 8, the first driving mechanism 33 further includes the first retarder 336, the first retarder 336 is connected to the first snail Between bar 335 and the output shaft of first motor 333.The revolving speed of the output shaft of first motor 333 subtracts by the first retarder 336 Speed, reduces the revolving speed of turntable 42, so that reduce cutter 32 moves radially speed.
As shown in figure 9, the surface of rotary base 311 is equipped with the first fixing seat 315, the first retarder 336 is fixed on the In one fixing seat 315.Facilitate fixation, it is fixed stronger reliable.Preferably, first mounting plate 314 and the first fixing seat 315 It is arranged side by side.
In order to further decrease the volume of cutter device, it is preferable that the axis of the output shaft of first motor 333 and the first snail The axis of bar 335 is vertically arranged, and the first retarder 336 is right-angle reduction device.Cutter device can be made to adapt to diameter so small Pipeline, the scope of application is wider.
For the ease of fixed cutter 32, cutter device further includes knife rest 35, and cutter 32 are rotatably arranged in knife rest On 35, knife rest 35 is fixedly connected with movable claw 41, and under the driving of the first driving mechanism 33, movable claw 41 and knife rest 35 turn along cutting The radial direction of disk 31 is mobile.Cutter 32 can not only be moved radially in cutting, can also be rotated, so that cutter 32 Abrasion more evenly, extends the service life of cutter 32.Certainly, cutter 32, which also can be set into, only moves radially.
Preferably, knife rest 35 is U-frame frame, and the opening of U-frame frame is arranged far from the center of chopping wheel 31, cutter 32 It is arranged in U-frame frame, the blade of cutter 32 is stretched out from the opening of U-frame frame.U-frame frame is convenient for fixed cutter 32, It is fixed easy.
Cutter 32 be it is multiple, multiple cutter 32 along chopping wheel 31 circumferentially.That is, each cutter Have corresponding knife rest and a movable claw, turntable only one.Preferably, multiple cutter 32 are along the circumferential uniform of chopping wheel 31 Arrangement.In the present embodiment, cutter 32 are two, center symmetric setting of two cutter 32 relative to chopping wheel 31. Certainly, the number of cutter 32 is not limited to this, and needs to be set as the case may be.
For the ease of the installation of chopping wheel 31, as shown in figure 9, cutter device includes fixing axle 34, fixing axle 34 is used for It is fixedly connected with support device, chopping wheel 31 is rotatably sleeved in fixing axle 34.Fixing axle 34 plays support cutting and turns The effect of disk 31 rotates convenient for chopping wheel 31.
In the present embodiment, support device includes upper support device 10 and lower support device 80, and cutter device 30 is located at upper Between support device 10 and lower support device 80.As shown in figure 8, cutter device further includes two connectors 37 being oppositely arranged, Two connectors 37 are connected on the both ends of fixing axle 34, and chopping wheel 31 is between two connectors 37, and two Connector 37 is respectively used to be fixedly connected with the upper support device 10 of support device and lower support device 80.Two connectors 37 divide It is not fixedly connected with upper support device 10 and lower support device 80, connector 37 can be in order to connect with support device, connection letter Just.
Connector 37 includes fixed disk 371 and multiple fixed jaws 372, and multiple fixed jaws 372 are arranged in the week of fixed disk 371 To and for be fixed on support device, fixed jaw 372 extends to the direction far from chopping wheel 31, multiple fixed jaws 372 it Between surround installation space.Installation space can further make full use of space, characteristics of compact layout spirit for installing driving structure in this way It is living, reduce occupied space, it is small in size.
Cutter device further includes the second driving mechanism 36, and the second driving mechanism 36 is drivingly connected with chopping wheel 31 to drive Chopping wheel 31 rotates.The rotation of chopping wheel 31 is driven by the second driving mechanism 36, and driving is easy.
Second driving mechanism 36 includes the second motor 361 and the second transmission mechanism, and the second motor 361 is fixed on two connections On one in part 37, the second transmission mechanism is connected between the output shaft and chopping wheel 31 of the second motor 361.Second motor 361 are fixed on the connector 37 of disk cover 312, i.e. the second driving mechanism 36 and the first driving mechanism 33 are located at cutting and turn The opposite two sides of disk 31.
As shown in figure 9, the second transmission mechanism includes the second worm gear 362 and the second worm screw 363, the second worm gear 362 and cutting Turntable 31 connects, and the second worm screw 363 is connected on the output shaft of the second motor 361 and engages with the second worm gear 362.Second transmission The structure characteristics of compact layout of mechanism is flexible, occupies little space, small in size, reduces integrally-built occupied space.
The surface towards disk cover 312 of connector 37 is equipped with two the second mounting plates 373 being oppositely arranged, the second snail The both ends of bar 363 are threaded through respectively on two the second mounting plates 373.In this way, convenient for fixing the second worm screw 363, fixation is stronger Reliably.
As shown in figure 8, the second driving mechanism 36 further includes the second retarder 364, the second retarder 364 is connected to the second snail Between bar 363 and the output shaft of the second motor 361.The revolving speed of the output shaft of second motor 361 subtracts by the second retarder 364 Speed reduces the revolving speed of chopping wheel 31, thereby reduces cutting revolving speed.
As shown in figure 9, the surface towards disk cover 312 of connector 37 is equipped with the second fixing seat 374, the second retarder 364 are fixed in the second fixing seat 374.Facilitate fixation, it is fixed stronger reliable.Preferably, second mounting plate 373 and Two fixing seats 374 are arranged side by side.
In order to further decrease the volume of cutter device, the axis of the output shaft of the second motor 361 and the second worm screw 363 Axis is vertically arranged, and the second retarder 364 is right-angle reduction device.Cutter device can be made to adapt to the small pipeline of diameter in this way, The scope of application is wider.
As shown in figure 11, it is preferable that be equipped with the through-hole worn for fixing axle 34 on disk cover 312 and rotary base 311. The second connection ring 3121 towards the second worm gear 362, the second connection ring 3121 are equipped at the upper edge of the through-hole of disk cover 312 It is connect with the second worm gear 362, connection is easy.It is equipped at the lower edge of the through-hole of disk cover 312 towards rotary base 311 and extends And protrude into the stabilizing ring 3122 in the first connection ring 422, i.e. the part of stabilizing ring 3122 inside that is located at the first connection ring 422, Internal diameter of the outer diameter of stabilizing ring 3122 less than the first connection ring 422.Stabilizing ring 3122 can make disk cover 312 around fixing axle 34 rotation is more stable, effectively improves cutting accuracy.
Disk cover 312 includes the first half lids being oppositely arranged and the second half lids, i.e., disk cover 312 is divided into two, can be just It is mounted in fixing axle 34 in by disk cover 312, installation and removal are easy.
First motor 333 is fixed on chopping wheel 31, and first motor 333 is rotated with chopping wheel 31, in order to the The power supply of one motor 333, cutter device further includes conducting slip ring 38, conducting slip ring 38 be set in fixing axle 34 and with close to first The connector 37 of driving mechanism 33 cooperates.It can be convenient by conducting slip ring 38 as the power supply of first motor 333.
As shown in figure 5, the radial structure that supports includes multiple claws 21, multiple claws 21 along supportive body circumferentially simultaneously Radial direction along supportive body is movably disposed, wherein under the driving of driving structure 12, multiple claws 21 are to pipeline 50 When inner wall is mobile, multiple claws 21 are supported on the inner wall of pipeline 50.Multiple claws 21 are under the driving of driving structure 12, simultaneously Mobile to the inner wall of pipeline 50, multiple claws support on the inner wall of pipeline 50 simultaneously, radially support structural support in pipeline 50 The different position of inner wall on, support more stable, the case where being effectively prevented from the cutter device run-off the straight in cutting process.
Claw 21 is limited on supportive body 11, is only capable of moving along the radial direction of supportive body 11.Make card in this way Pawl 21 can only be moved along the radial direction of supportive body 11, and then be supported on the inner wall of pipeline 50, and support is played the role of.Such as Shown in Fig. 5, radial drive mechanism includes:Driving turntable 22 and transmission card slot 211, driving turntable 22 are rotatably arranged in support In main body 11, the surface of driving turntable 22 is equipped with drving sprial protrusion 221;Be driven card slot 211 be arranged on claw 21 and with Drving sprial protrusion 221 matches, wherein the rotation of driving turntable 22, radial direction of the driving claw 21 along supportive body 11 It is mobile.Driving structure drives driving turntable 22 to rotate, the radial direction of the rotate driving claw 21 of driving turntable 22 along supportive body 11 Direction is mobile, and then claw 21 supports the inner wall in pipeline, provides support for cutter device.In other embodiments, may be used Spiral groove to be arranged on the surface of driving turntable 22, claw 21 is equipped with multiple protrusions compatible with spiral groove.
Preferably, each claw 21 is equipped with multiple transmission card slots 211, multiple transmission moving along claw 21 of card slot 211 The setting of direction interval.It can guarantee that the movement of claw 21 is more stable in this way, be also possible to prevent due to the transmission card slot 211 on claw 21 It is very few that situation about coming is skidded off from driving turntable 22.
As shown in Figure 3 and Figure 4, driving structure 12 includes driving motor 123 and drive mechanism, and driving motor 123 is fixed on On supportive body 11, drive mechanism is connected between the output shaft of driving motor 123 and driving turntable 22, drives driving turntable 22 Rotation.Starting driving motor 123, the output shaft rotation of driving motor 123 drives driving turntable 22 to rotate by drive mechanism, The rotation of driving turntable 22 drives claw 21 to move along the radial direction of supportive body 11, and claw can support on the inner wall of pipeline. In other embodiments, it can also be not provided with drive mechanism, directly drive driving turntable 22 to rotate by driving motor 123.
Drive mechanism includes transmission worm gear 124 and geared worm 125, and transmission worm gear 124 is connect with driving turntable 22, transmission Worm screw 125 is connected on the output shaft of driving motor 123 and engages with transmission worm gear 124.Make the knot of driving structure 12 in this way Structure characteristics of compact layout is flexible, occupies little space, small in size, reduces integrally-built occupied space.
As shown in figure 3, supportive body 11 includes chuck base 111 and chuck lid 112, the lid of chuck lid 112 is located at chuck bottom On seat 111, installation cavity is surrounded between chuck base 111 and chuck lid 112, driving turntable 22 is arranged in installation cavity, installation cavity On side wall on be provided with limit hole, the first end of claw 21 is protruded into installation cavity by limit hole and is matched with driving turntable 22 It closes, the second end of claw 21 forms the support end for abutting the inner wall of pipeline 50.Supportive body 11 is divided into two, biography is easily installed Turn disk 22 and claw 21, chuck base 111 and chuck lid 112 play the role of limit, prevent driving turntable 22 and claw 21 There is a situation where move axially.Limit hole plays the role of limit, and claw 21 can only be with respect to the radially direction of supportive body 11 It is mobile.
As shown in Figure 4, it is preferable that driving motor 123 and geared worm 125 are arranged at the outer surface of chuck base 111 On, chuck base 111 is equipped with connecting hole, and driving turntable 22 has axially extended from connecting hole and to separate chuck lid 112 The transmission connection ring 222 that direction extends, transmission connection ring 222 are connect with driving structure 12.Above structure turns only transmission Disk 22 and claw 21 are arranged in installation cavity, reduce the axial dimension of supportive body 11.Be sequentially connected ring 222 and transmission worm gear 124 connections.
The surface of chuck base 111 is equipped with two installation risers 114 being oppositely arranged, the both ends point of geared worm 125 It is not threaded through in two installation risers 114.In this way, it is convenient for fixed conveyor worm screw 125, it is fixed stronger reliable.
Driving structure 12 further includes speed reducer 126, and speed reducer 126 is connected to the defeated of geared worm 125 and driving motor 123 Between shaft.The revolving speed of the output shaft of driving motor 123 slows down by speed reducer 126, reduces the revolving speed of driving turntable 22, thus Reduce claw 21 moves radially speed.
The surface of chuck base 111 is equipped with firm banking 115, and speed reducer 126 is fixed on firm banking 115.It is convenient It is fixed, it is fixed stronger reliable.Preferably, an installation riser 114 and firm banking 115 are arranged side by side.
In order to further decrease the volume of support device, axis and the geared worm 125 of the output shaft of driving motor 123 Axis is vertically arranged, and speed reducer 126 is right-angle reduction device.Cutter device can be made to adapt to the small pipeline of diameter in this way, be applicable in Range is wider.
As shown in figure 3, chuck lid 112 is equipped with hanging ring 1121, hanging ring 1121 is used to match with the lifting rope 72 of handling apparatus 70 It closes.Hanging ring 1121 can be convenient to be connect with the lifting rope 72 of handling apparatus 70, convenient for support device and cutter device to be put into togerther It is taken out in pipeline or from pipeline.
Since the middle part of chuck lid 112 is equipped with through-hole, hanging ring 1121 is set for convenience, is additionally provided with U-shaped on chuck lid 112 Connecting plate, U-shaped connecting plate are upside down on chuck lid 112, and hanging ring 1121 is arranged on U-shaped connecting plate, can guarantee hanging ring in this way 1121 are located at the middle part of chuck lid 112, and then the case where prevent support device run-off the straight during handling.In other embodiment party In formula, the middle part of chuck lid 112 is not provided with through-hole, thus hanging ring 1121 directly can be arranged at the middle part of chuck lid 112, Setting U-shaped connecting plate is not needed.
As shown in figure 3, the second end of claw 21 has the support plate 212 that the axial direction along driving turntable 22 extends, branch Fagging 212 extends towards 30 side of cutter device, the surface in the axle center of the separate driving turntable 22 of support plate 212 and pipeline 50 inner wall cooperation.Support plate 212 can increase the contact area of the inner wall of claw 21 and pipeline 50, increase rubbing between the two The case where wiping power, preventing support device from sliding.
Preferably, support plate 212 is equipped with broached-tooth design, can further increase the inner wall of support plate 212 Yu pipeline 50 Between frictional force, guarantee that support device is firmly supported on the inner wall of pipeline.
As shown in Fig. 3, Fig. 4, Fig. 6 and Fig. 7, support device includes upper support device 10 and lower support device 80, cutting dress 30 are set between upper support device 10 and lower support device 80, upper support device 10 and lower support device 80 pass through cutter device 30 connection structure is fixedly connected, and upper support device 10 and lower support device 80 support knot including institute's supportive body 11, radial direction Structure and radial drive mechanism.Upper support device 10 and lower support device 80 are supported from the two sides of cutter device 30, are cut It is more stable when cutting.
Fixing axle 34 and two connectors 37 form connection structure, and the structure of connection structure is simple, and connection is easy.It is preferred that Ground, the axis of supportive body, the pivot center of cutting rotation are overlapped with the axis of pipeline.
Upper support device 10 and the structure of lower support device 80 are extremely similar, supportive body 11, the card of upper support device 10 Supportive body 11, claw 21, driving turntable 22 and the driving machine of pawl 21, driving turntable 22 and driving mechanism and lower support device 80 Structure is all the same, the difference is that:The extending direction of support plate 212 on the claw 21 of upper support device 10 and lower support fill The extending direction of the support plate 212 on 80 claw 21 is set on the contrary, the chuck lid 112 of upper support device 10 is equipped with hanging ring 1121 It is equipped with the first camera assembly 61 with the chuck base 111 of U-shaped connecting plate 1122, upper support device 10, lower support device 80 Chuck lid 112 is equipped with U-shaped connecting plate and the second camera assembly 62.
Cutting equipment further includes the mill of the cutting situation and cutter 32 for observing the inner wall of pipeline 50 in cutting process The first camera assembly 61 of situation is damaged, the direction on a supporting mechanism and being located at supporting mechanism is arranged in the first camera assembly 61 On the side of cutter device 30.First camera assembly 61 can observe the cutting situation of the inner wall of pipeline 50 in cutting process and cut The abrasion condition of cutter 32 controls cutter device according to cutting situation and abrasion condition.
Cutting equipment further includes for observing pipeline 50 during cutter device 30 and support device are delivered downwards Second camera assembly 62 of inner wall situation, the second camera assembly 62 are arranged on the supporting mechanism for initially entering pipeline 50 and are located at The side of the separate cutter device 30 of supporting mechanism.When delivering cutter device 30 and support device to the inside of pipeline, second is taken the photograph As component 62 can observe the inner wall situation of pipeline 50.
First camera assembly 61 and the second camera assembly 62 include camera and the protective cover for being located at camera periphery, Protective cover plays the role of the case where protecting camera, preventing camera from breaking.
As shown in Fig. 2 and Figure 12, cutting equipment further includes handling apparatus 70, and handling apparatus 70 includes support frame 71, lifting rope 72 and lifting rope wheel 73, lifting rope wheel 73 be rotatably supported on support frame 71, lifting rope 72 is wrapped on lifting rope wheel 73, lifting rope 72 Free end is connect with support device.Cutter device and support device are mainly hung feeding pipeline by handling apparatus 70, time saving and energy saving, are mentioned High working efficiency.Support frame 71 primarily serves the effect of support, by the hanging ring 1121 on the free end and support device of lifting rope 72 Then support device and cutter device can be hung and be sent into pipeline by connection.
Support frame 71 is equipped with display control unit 74, and the control of display control unit 74 and the dispensing of display support device are deep The revolving speed of degree and chopping wheel 31.
Handling apparatus 70 further includes third motor and third retarder, and third motor is fixed on support frame 71, third electricity The output shaft of machine is connect with the input terminal of third retarder, and the output end of third retarder is connect with lifting rope wheel 73.By electronic Lifting rope 72 is driven, operator need to only drive limitation display control unit 74.
It can be seen from the above description that the above embodiments of the present invention realize following technical effect:
Cutting equipment is placed in the inside of pipeline, support device provides support for cutter device, and cutter device is from pipeline Inside pipeline is cut, not by the narrow space between pipeline and pipeline the case where, it is intensive to be adapted to pipeline arrangement Occasion, convenient for removing wherein one of intensive pipeline of arranging.
In the description of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right", "vertical", The orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" be based on the orientation or positional relationship shown in the drawings, merely to Convenient for description the present invention and simplify description, rather than the device or element of indication or suggestion meaning must have a particular orientation, It is constructed and operated in a specific orientation, therefore is not considered as limiting the invention.In addition, term " first ", " second ", " third " is used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected;It can To be mechanical connection, it is also possible to be electrically connected;It can be directly connected, can also can be indirectly connected through an intermediary Connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood at this with concrete condition Concrete meaning in invention.
In addition, technical characteristic involved in different embodiments of the present invention is as long as they do not conflict with each other It is combined with each other.
Obviously, the above embodiments are merely examples for clarifying the description, and does not limit the embodiments.It is right For those of ordinary skill in the art, can also make on the basis of the above description it is other it is various forms of variation or It changes.There is no necessity and possibility to exhaust all the enbodiments.And it is extended from this it is obvious variation or It changes still within the protection scope of the invention.

Claims (9)

1. a kind of cutting equipment, which is characterized in that including support device and cutter device (30),
The support device includes:
Supportive body (11);
Radial direction supports structure, is arranged on the supportive body (11), the radial direction supports structure along the supportive body (11) Stretched in the radial direction to support the inner walls of pipeline (50), be that the cutter device (30) provide branch in the pipeline (50) Support;
Radial drive mechanism is arranged on the supportive body (11) and supports structure with the radial direction and connect, the radial biography Dynamic structure drives the radial direction to support structure along the radial direction of the supportive body (11) under the driving of driving structure (12) It is flexible,
The cutter device includes:
Chopping wheel (31) is rotatably supported on supportive body (11);
Cutter (32) are arranged on the chopping wheel (31);
Radial transmission component is arranged on the chopping wheel (31) and connect with the cutter (32), and the radial biography Dynamic component drives the cutter (32) along the radial direction side of the chopping wheel (31) under the driving of the first driving mechanism (33) To movement;
It is described radial direction transmission component include:
Movable claw (41) is arranged on the chopping wheel (31) and connect with the cutter (32);
Movable claw matable assembly drives the movable claw (41) to cut along described under the driving of first driving mechanism (33) It is mobile to cut turntable (31) radial direction;
The movable claw (41) is limited on the chopping wheel (31), is only capable of the radial direction along the chopping wheel (31) It is mobile;
The movable claw matable assembly includes:
Turntable (42) is rotatably arranged on the chopping wheel (31), and the surface of the turntable (42) is equipped with the first spiral shell Revolve raised (421);
Card slot (411) is arranged on the movable claw (41) and matches with first spiral salient (421);
First driving mechanism (33) drives the movable claw (41) along the cutting by driving turntable (42) rotation Turntable (31) radial direction is mobile.
2. cutting equipment according to claim 1, which is characterized in that it includes multiple claws that the radial direction, which supports structure, (21), multiple claws (21) are along the removable circumferentially and along the radial direction of the supportive body of the supportive body Ground setting, wherein under the driving structure (12) driving, multiple claws (21) are mobile to the inner wall of the pipeline (50) When, multiple claws (21) support on the inner wall of the pipeline (50).
3. cutting equipment according to claim 2, which is characterized in that
The claw (21) is limited on the supportive body (11), is only capable of moving along the radial direction of the supportive body (11) It is dynamic,
It is described radial direction drive mechanism include:
Driving turntable (22) is rotatably arranged on the supportive body (11), is set on the surface of the driving turntable (22) There is drving sprial raised (221);
It is driven card slot (211), is arranged on the claw (21) and is matched with the drving sprial raised (221),
Wherein, the rotation of the driving turntable (22), drives the claw (21) along the radial direction of the supportive body (11) It is mobile.
4. cutting equipment according to claim 1, which is characterized in that the support device include upper support device (10) and Lower support device (80), the cutter device (30) be located at the upper support device (10) and the lower support device (80) it Between, the connection structure that the upper support device (10) and the lower support device (80) pass through the cutter device (30) fixed connects It connects, the upper support device (10) and the lower support device (80) are supported including the supportive body (11), the radial direction Structure and the radial drive mechanism.
5. cutting equipment according to claim 4, which is characterized in that the connection structure includes fixing axle (34), described Fixing axle (34) is fixed between the upper support device (10) and the lower support device (80), and the chopping wheel (31) can It is rotationally set on the fixing axle (34).
6. cutting equipment according to claim 4, which is characterized in that the cutting equipment further includes cutting through for observing The first camera assembly (61) of the abrasion condition of the cutting situation and cutter (32) of the inner wall of pipeline described in journey (50), First camera assembly (61) is arranged on the upper support device (10) and is located at the direction of the upper support device (10) On the side of the cutter device (30).
7. cutting equipment according to claim 6, which is characterized in that the cutting equipment further includes in the cutting Device (30) and the support device observe the second camera shooting group of the inner wall situation of the pipeline (50) during delivering downwards Part (62), second camera assembly (62) are arranged on the lower support device (80) and are located at the lower support device (80) Far from the cutter device (30) side.
8. cutting equipment according to claim 1, which is characterized in that the cutting equipment further includes handling apparatus (70), The handling apparatus (70) includes support frame (71), lifting rope (72) and lifting rope wheel (73), and the lifting rope wheel (73) can be rotated twelve Earthly Branches Support is on support frame as described above (71), and the lifting rope (72) is wrapped on the lifting rope wheel (73), the free end of the lifting rope (72) It is connect with the support device.
9. cutting equipment according to claim 8, which is characterized in that support frame as described above (71) is equipped with display control unit (74), the display control unit (74) control and the dispensing depth and the chopping wheel (31) of the support device are shown Revolving speed.
CN201610878344.1A 2016-10-08 2016-10-08 Cutting equipment Active CN106363228B (en)

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CN108772955A (en) * 2018-08-17 2018-11-09 中石化石油工程技术服务有限公司 A kind of high -pressure water cutting Guan Nei executing agencies
CN111644687B (en) * 2020-05-27 2021-06-15 中国石油天然气集团有限公司 Crack cutting system
CN113695665B (en) * 2021-09-01 2022-12-02 广州城建职业学院 Pipe side cut equipment that construction used

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JPS5278188A (en) * 1975-12-24 1977-07-01 Agency Of Ind Science & Technol Automatic pipe cutting device
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