CN106363157A - Novel thermal-insulation layer structure - Google Patents

Novel thermal-insulation layer structure Download PDF

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Publication number
CN106363157A
CN106363157A CN201610769989.1A CN201610769989A CN106363157A CN 106363157 A CN106363157 A CN 106363157A CN 201610769989 A CN201610769989 A CN 201610769989A CN 106363157 A CN106363157 A CN 106363157A
Authority
CN
China
Prior art keywords
layer
layer structure
thickness
sheet material
steel mesh
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610769989.1A
Other languages
Chinese (zh)
Inventor
林正才
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangde Jiang Feng Foundry Co Ltd
Original Assignee
Guangde Jiang Feng Foundry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangde Jiang Feng Foundry Co Ltd filed Critical Guangde Jiang Feng Foundry Co Ltd
Priority to CN201610769989.1A priority Critical patent/CN106363157A/en
Publication of CN106363157A publication Critical patent/CN106363157A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D41/00Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/02Layer formed of wires, e.g. mesh
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/18Layered products comprising a layer of metal comprising iron or steel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/108Rockwool fibres

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Building Environments (AREA)

Abstract

The invention relates to the field of mechanical casting, in particular to a thermal-insulation layer structure which can be used for manufacturing an outer layer structure of a casting ladle; the outer layer structure consists of rock wool boards, steel wire gauze sandwich panels and a plastic extrusion board; the thermal-insulation layer structure is sequentially equipped with one layer of rock wool boards and two layers of steel wire gauze sandwich panels from inside to outside; the two layers of steel wire gauze sandwich panels form a hollow layer; and the hollow layer is filled with the plastic extrusion board. The thermal-insulation layer structure achieves thermal-insulation effect on the casting ladle, and can effectively prevent repeated labor of returning molten aluminum in the casting ladle into the furnace to melt as a result of too quick cooling, so that production cost and labor intensity are reduced.

Description

Novel heat insulation Rotating fields
Technical field
The present invention relates to machine casting field, specifically, it is novel heat insulation Rotating fields, can be used to make transhipment aluminium liquid Casting ladle layer structure.
Background technology
Casting is one of fundamental technology of modern mechanical manufacturing industry.Cast as a kind of metal heat processing technique, at me State's development is progressively ripe.Foundry machinery is exactly to become to meet necessarily required liquid and pour into casting by Metal Melting using this technology In type, cooled solidification, level process after all machineries that can use of foundry goods that obtain having reservation shape, size and performance set Standby, also known as Casting Equipment.
During machine casting processing and manufacturing, generally require for solid aluminium ingot to be fused into aluminium liquid and then to be cast to grinding tool cold But it is molded into the component of machine of various needs it is often necessary to the aluminium liquid in smelting furnace is transported to mold cavity using casting ladle In, during transhipment, using the casting ladle of prior art, such as transhipment path and the transhipment time is slightly long, the temperature of aluminium liquid in casting ladle Degree then can be decreased obviously in some instances it may even be possible to solid aluminum can be become cooled and solidified, this is accomplished by melting down fusing again, and this is just processed Journey increased the unnecessary duplication of labour, considerably increases production cost.
Content of the invention
In order to solve above-mentioned technical problem, one layer of heat preservation Rotating fields are set outside casting ladle, can effectively prevent in casting ladle Temperature of aluminum liquid rapid decrease, the technical scheme of present disclosure is a kind of heat insulation layer structure, by rock cotton board, steel mesh sandwich sheet material Form with extruded sheet, heat insulation layer structure is followed successively by one layer of rock cotton board, two-layer steel mesh sandwich sheet material, two-layer steel wire inside-out Sandwich sheet constitutes a hollow layer, is filled with extruded sheet in hollow layer.
In the technical program, as heat insulation layer structure innermost layer and casting ladle directly contact, this is due to rock wool to rock cotton board The property of plate determines, it is a kind of new building and ornament materials, and rock cotton board is with basalt as main raw material(s), through high temperature The inorganic fiberboard of melt-processed, has that quality is soft, and ductility is good, the advantages of seismic crack, also has high temperature resistant, antidetonation The properties such as anticracking, simultaneously low cost can also recycle;Two-layer steel mesh sandwich sheet material, steel wire are set outside rock cotton board The core body good permeability of sandwich sheet, volume stability, intensity is high, hydrophobic, and overall steel mesh sandwich sheet material has intensity height, resists Rush shockproof, overall performance is good, insulation, from heavy and light, sound insulation and noise reduction, space increases, environmental protection, the advantages of resistance to combustion is prevented fires; The hollow layer that steel mesh sandwich sheet material is constituted has the effect of leakproof, therefore inside fills extruded sheet, and extruded sheet is a kind of new Type is fire retardant, low cigarette insulation material of preventing fires, and its feature the most prominent is fire retardant, low cigarette, high temperature resistance distortion, can be sent out with cast-in-site Bubble, moldable, also can machining, can be made into sheet material, shell and various special-shaped product, it overcomes original foam plasticss type and protects Adiabator is inflammable, the shortcoming of thickness, heat deformation, remains the spies such as original foam plasticss type insulation material light weight, easy construction Point.
Further improvement of the present invention, the thickness of rock cotton board between 10-100mm, preferably 50mm;Steel mesh sandwich plate The thickness of material between 10-50mm, preferably 30mm;The thickness of the described hollow layer that two-layer steel mesh sandwich sheet material is constituted exists Between 10-50mm, preferably 30mm.
Further improvement of the present invention, arranges the thick stainless steel bed of material of one layer of 5mm in the outermost layer of heat insulation layer structure, uses To fix heat insulation layer structure, rock cotton board, steel mesh sandwich sheet material, extruded sheet are sealed in the stainless steel bed of material, also for Prevent extruded sheet from leaking, play more preferable heat insulating effect.
Beneficial effects of the present invention: the present invention is a kind of heat insulation layer structure, may be provided at casting ladle outer layer, casting ladle is served The effect of insulation, can effectively prevent the too fast cooling of aluminium liquid in casting ladle, thus that causes melts down this duplication of labour of fusing again, Reduce production cost and labor intensity, also play certain effect of heat insulation so that temperature in workshop will not be because of simultaneously Aluminium liquid in casting ladle and rise too high, improve plant operations environment, it is physically and mentally healthy to be beneficial to operator, present disclosure Heat insulation layer structure can also be arranged on other high-temperature services of workshop, such as melting furnace.
Brief description
Fig. 1 is the structural representation of the present invention.
In figure, 1- rock cotton board, 2- steel mesh sandwich sheet material, 3- extruded sheet.
Specific embodiment
In order to deepen the understanding of the present invention, below in conjunction with drawings and Examples, the present invention is done and retouch in detail further State, this embodiment is only used for explaining the present invention, protection scope of the present invention is not constituted and limits.
As shown in figure 1, a kind of heat insulation layer structure, it is made up of rock cotton board 1, steel mesh sandwich sheet material 2 and extruded sheet 3, insulation Rotating fields are followed successively by one layer of rock cotton board 1, two-layer steel mesh sandwich sheet material 2 inside-out, and two-layer steel mesh sandwich sheet material 2 constitutes one Individual hollow layer, is filled with extruded sheet 3 in hollow layer, the outermost layer of heat insulation layer structure arranges the thick stainless steel bed of material of one layer of 5mm.
Embodiment one: the thickness of rock cotton board 1 is 10mm, the thickness of steel mesh sandwich sheet material 2 is 10mm, two-layer steel wire network folder The thickness of the described hollow layer that coreboard 2 is constituted is 10mm.
Embodiment two: the thickness of rock cotton board 1 is 100mm, the thickness of steel mesh sandwich sheet material 2 is 50mm, two-layer steel wire The thickness of the described hollow layer that sandwich sheet 2 is constituted is 50mm.
Embodiment three: the thickness of rock cotton board 1 is 50mm, the thickness of steel mesh sandwich sheet material 2 is 30mm, two-layer steel wire network folder The thickness of the described hollow layer that coreboard 2 is constituted is 30mm.
Ultimate principle, principal character and the advantage of the present invention have been shown and described above.The technical staff of the industry should Understand, the present invention is not restricted to the described embodiments, the simply explanation present invention's described in above-described embodiment and description is former Reason, without departing from the spirit and scope of the present invention, the present invention also has various changes and modifications, these changes and improvements Both fall within scope of the claimed invention.Claimed scope is by appending claims and its equivalent circle. Fixed.

Claims (5)

1. novel heat insulation Rotating fields, be made up of rock cotton board, steel mesh sandwich sheet material and extruded sheet it is characterised in that: described insulation Rotating fields are followed successively by one layer of rock cotton board, two-layer steel mesh sandwich sheet material inside-out, and described two-layer steel mesh sandwich sheet material is constituted One hollow layer, is filled with extruded sheet in described hollow layer.
2. novel heat insulation Rotating fields according to claim 1 it is characterised in that: the thickness of described rock cotton board be 10- 100mm, the thickness of described steel mesh sandwich sheet material is 10-50mm, the described hollow layer that two-layer steel mesh sandwich sheet material is constituted Thickness is 10-50mm.
3. novel heat insulation Rotating fields according to claim 2 it is characterised in that described rock cotton board thickness be 50mm, institute The thickness stating steel mesh sandwich sheet material is 30mm, and the thickness of the described hollow layer that two-layer steel mesh sandwich sheet material is constituted is 30mm.
4. the novel heat insulation Rotating fields according to any one of claim 1-3 it is characterised in that described heat insulation layer structure Outer layer is provided with the stainless steel bed of material.
5. novel heat insulation Rotating fields according to claim 4 are it is characterised in that the thickness of the described stainless steel bed of material is 5mm.
CN201610769989.1A 2016-08-31 2016-08-31 Novel thermal-insulation layer structure Pending CN106363157A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610769989.1A CN106363157A (en) 2016-08-31 2016-08-31 Novel thermal-insulation layer structure

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610769989.1A CN106363157A (en) 2016-08-31 2016-08-31 Novel thermal-insulation layer structure

Publications (1)

Publication Number Publication Date
CN106363157A true CN106363157A (en) 2017-02-01

Family

ID=57902266

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201610769989.1A Pending CN106363157A (en) 2016-08-31 2016-08-31 Novel thermal-insulation layer structure

Country Status (1)

Country Link
CN (1) CN106363157A (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004050256A (en) * 2002-07-22 2004-02-19 Daido Steel Co Ltd Ladle having improved heat insulating property
CN101205753A (en) * 2007-12-05 2008-06-25 李旭东 Insulating decoration integral board for building exterior wall
CN103507367A (en) * 2012-06-18 2014-01-15 辽宁辽杰科技有限公司 Composite sandwich thermal-insulation sheet material and preparation method thereof
CN105364059A (en) * 2015-11-10 2016-03-02 安徽永茂泰汽车零部件有限公司 Composite heat preservation layer structure
CN105364058A (en) * 2015-11-10 2016-03-02 安徽永茂泰汽车零部件有限公司 Heat preservation layer structure on outer side of casting ladle

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004050256A (en) * 2002-07-22 2004-02-19 Daido Steel Co Ltd Ladle having improved heat insulating property
CN101205753A (en) * 2007-12-05 2008-06-25 李旭东 Insulating decoration integral board for building exterior wall
CN103507367A (en) * 2012-06-18 2014-01-15 辽宁辽杰科技有限公司 Composite sandwich thermal-insulation sheet material and preparation method thereof
CN105364059A (en) * 2015-11-10 2016-03-02 安徽永茂泰汽车零部件有限公司 Composite heat preservation layer structure
CN105364058A (en) * 2015-11-10 2016-03-02 安徽永茂泰汽车零部件有限公司 Heat preservation layer structure on outer side of casting ladle

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Application publication date: 20170201