CN106362666B - A kind of two cavate polymer viscosified reaction kettles - Google Patents
A kind of two cavate polymer viscosified reaction kettles Download PDFInfo
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- CN106362666B CN106362666B CN201610952524.XA CN201610952524A CN106362666B CN 106362666 B CN106362666 B CN 106362666B CN 201610952524 A CN201610952524 A CN 201610952524A CN 106362666 B CN106362666 B CN 106362666B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/18—Stationary reactors having moving elements inside
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/0006—Controlling or regulating processes
- B01J19/0013—Controlling the temperature of the process
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/0053—Details of the reactor
- B01J19/0066—Stirrers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/0053—Details of the reactor
- B01J19/0073—Sealings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/00049—Controlling or regulating processes
- B01J2219/00051—Controlling the temperature
- B01J2219/00074—Controlling the temperature by indirect heating or cooling employing heat exchange fluids
- B01J2219/00087—Controlling the temperature by indirect heating or cooling employing heat exchange fluids with heat exchange elements outside the reactor
- B01J2219/00094—Jackets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/00049—Controlling or regulating processes
- B01J2219/00162—Controlling or regulating processes controlling the pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/18—Details relating to the spatial orientation of the reactor
- B01J2219/182—Details relating to the spatial orientation of the reactor horizontal
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- Chemical Kinetics & Catalysis (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
- Sealing Devices (AREA)
Abstract
The present invention relates to a kind of two cavate polymer viscosified reaction kettles, including outer barrel and inner cylinder, the left end bottom of inner cylinder is equipped with material inlet, discharge chamber is connected on the right side of right end cap, inner cylinder is connected to by discharge hole on right end cap and air hole with discharge chamber, and the bottom of discharge chamber is equipped with material outlet;Inner cylinder intracoelomic cavity be equipped with two roots rotor axis, the axis of two armature spindles and the axis of outer barrel it is parallel and be located at the same horizontal plane on;Multiple stirring disks are evenly distributed with along axial direction on armature spindle, the scraper of axially symmetric extension is respectively uniformly distributed on the circumference of each stirring disk, the knife edge of each scraper is concordant with the stirring excircle of disk respectively, stirring disk on two roots rotor axis mutually staggers arrangement in axial direction, and the phases of two column stirring disk upper blades mutually stagger;The upper half of inner cylinder is semicircle, and the lower half of inner cylinder matches with the rotary knife blade profile of two armature spindle upper blades.The viscosity-increasing reactor devolatilization effect is good, stable product quality.
Description
Technical field
The present invention relates to a kind of two cavate polymer viscosified reaction kettles, belong to high viscous polymer and manufacture equipment and technology neck
Domain.
Background technique
Traditional polymer viscosified reactor includes horizontal outer barrel, and the inner cavity of outer barrel is equipped with the inner cylinder for holding material
The left and right port of body, inner cylinder and outer barrel is closed by left and right end cap, is thermal medium chamber between inner cylinder and outer barrel, interior
Gaseous phase outlet is connected at the top of cylinder, the left end of inner cylinder is connected with material inlet, and the right end bottom of inner cylinder is connected with object
Material exports, and along stirring rotator is axially arranged in inner cylinder, the height of the bottom of inner cylinder about one third is liquid Space, inner cylinder
The top of body is gas-phase space, is equipped with vacuum orifice at the top of gas-phase space.High temperature heat conductive oil is passed through in thermal medium chamber to object
Material is heated, stirring rotator constantly by the material stirring of liquid Space and band into gas-phase space with devolatilization.It is stirring
It mixes in devolatilization processes, if the material of inner cylinder bottom or stirring disc surfaces cannot be timely updated, the material of delay is just
It can be bonded on the barrel of inner cylinder, or be bonded on stirring rotator, material for a long time will be gradually after losing flowability
Carbonization eventually falls into and generates stain material in material, it is often necessary to which kettle is washed in parking, unstable product quality, and the cycle of operation is short.
Summary of the invention
It is an object of the present invention to overcome problems of the prior art, it is anti-to provide a kind of two cavate polymer viscosifieds
Kettle is answered, devolatilization effect is good, stable product quality.
In order to solve the above technical problems, two cavate polymer viscosified reaction kettle of one kind of the invention, including horizontal outer cylinder
Body, the inner cavity of the outer barrel are equipped with the inner cylinder for holding material, and the left and right port of the inner cylinder and outer barrel is left and right
End cap closing is thermal medium chamber between the inner cylinder and outer barrel, is connected with gaseous phase outlet at the top of the inner cylinder, institute
The left end for stating inner cylinder is connected with material inlet, and the right end of the right end cap is connected with discharge chamber, the right end bottom of the inner cylinder
Portion is connected to by the discharge hole on right end cap with the discharge chamber, and the right end top of the inner cylinder passes through ventilative on right end cap
Hole is connected to the discharge chamber, and the bottom of the discharge chamber is connected with material outlet, and the inner cavity of the inner cylinder is equipped with two phases
Mutually parallel armature spindle, the both ends of two armature spindles are respectively supported on the left and right end cap, the axis of two armature spindles
It is parallel with the axis of the outer barrel and be located at the same horizontal plane on;It has been respectively uniformly distributed on two armature spindles along axial direction more
A stirring disk, is respectively uniformly distributed the scraper of axially symmetric extension on the circumference of each stirring disk, each described to scrape
The knife edge of knife is concordant with the place stirring excircle of disk respectively, and the stirring disk on two roots rotor axis is arranged in pairs and in axial direction
Arrangement is mutually staggered, the phase of two column stirring disk upper blades is mutually uniformly staggered;The upper half of the inner cylinder is semicircle,
The lower half of the inner cylinder matches with the rotary knife blade profile of two armature spindle upper blades.
Compared with the existing technology, the present invention achieves following the utility model has the advantages that the stirring disk on a roots rotor axis is clipped in separately
On one roots rotor axis between adjacent two scraper, two column stir the scraper opposite direction rotating on disks and successively interval passes through horizontal plane,
To realize mutually evacuation, avoid collision.The lower half of inner cylinder is the circular arcs of two sections of intersections, makes the section of entire inner cylinder be in
Existing inverted heart-shaped or honey peach shape, liquid phase material are located at double curved bottoms of inner cylinder.High warm is passed through in thermal medium chamber
Medium such as conduction oil, the polymer masses of internal cylinder lumen are heated, and material enters stirring section from material inlet, and one
Side axis are heated stirring to flowing on one side, and polymer volatile matter under high temperature action overflows and generate polymerization reaction, and viscosity is gradually
Increase;With the rotation of stirring disk, two groups of scrapers continue the curved bottom of inswept inner cylinder, constantly agitation material and by material
Band to gas-phase space volatilizees, and the material after completing thickening enters discharge chamber from the discharge hole on right end cap, from material outlet
Outflow.During thickening, scraper can the circumference of lower half and another roots rotor axis to inner cylinder carry out scraper, the two of scraper
Side can also to stirring disk end face carry out scraper, make inner cylinder bottom, armature spindle surface and stirring disk on material not
It is disconnected to update, generation bonding will not be detained, avoid generating stain material, improve product quality, extend the time of continuous work, mention
High production efficiency.
As an improvement of the present invention, it is respectively uniformly distributed on the circumference of each stirring disk there are four scraper, two column stir
45 ° of phase phase difference for mixing disk upper blade.Every roots rotor axis rotates a circle, internal cylinder body bottom, armature spindle surface and stirring circle
Disk scraper four times, a column stir two scrapers adjacent on another column stirring disk of the scraper on disk and differ 45 °, it is ensured that scrape
Material uniformly and mutually avoids.
As a further improvement of the present invention, the knife edge running track and the inner cylinder of each stirring disk upper blade
Inner wall and another roots rotor axis circumference it is tangent.The knife edge of scraper is slant cutting edge, and the root of scraper is thicker, be ensure that
The intensity of scraper, the knife edge of slant cutting edge are conducive to improve scraper effect than sharp;The knife edge at runtime, be both avoided that with
Inner cylinder and another roots rotor axis scrape, and it is thorough to be able to achieve scraper, avoid generating dead angle.
As a further improvement of the present invention, at least a pair of of material is symmetrically arranged on the circumference of each stirring disk to lead to
Hole.Material through hole quickly and conveniently flows in the axial direction convenient for material, is symmetrical arranged material through hole on stirring disk and is conducive to
Stir the dynamic balancing of disk.
As a further improvement of the present invention, the water conservancy diversion gusset extended along the hand of spiral is equipped in the thermal medium chamber,
The bottom of per pass water conservancy diversion gusset is respectively equipped with thermal medium through-hole.Water conservancy diversion gusset both plays the work of support inner cylinder and reinforcing rib
With, and most of conduction oil is advanced along the periphery helical form of inner cylinder, extend the flowing stroke of conduction oil, homogeneous heating
And heat exchange efficiency is high, the thermal medium through-hole on per pass water conservancy diversion gusset makes part conduction oil along axial flowing, is conducive to destroy
The circulation of conduction oil improves heat transfer effect, and when parking can be let out the intracavitary conduction oil of thermal medium by thermal medium through-hole
It puts it clean.
As a further improvement of the present invention, each stirring disk is multiple towards being uniformly provided on the end face of material outlet
Plug-flow inclined-plane, each plug-flow inclined-plane is fan-shaped to be uniformly distributed, and each plug-flow inclined-plane place stir disc rotary when by
Gradually tilted to material outlet direction.Since the mobility of high-viscosity polymer is poor, disk is stirred while rotary scraping,
Plug-flow inclined-plane continues to push material to export direction, is conducive to improve material in axial mobility;When stirring disc rotary, push away
Material is first cut in protrusion stirring disk relatively thin side in stream inclined-plane, then is gradually transition to the thicker side of protrusion stirring disk, has
Conducive to the resistance reduced in operating.
As a further improvement of the present invention, the position that the both ends of two armature spindles pass through left end cap is respectively equipped with screw thread
The rotation direction of seal section, the thread seal section is opposite with the direction of rotation of place armature spindle.The material of leakage is in thread seal section
Backpitch guiding under, flow back in inner cylinder, the load of armature spindle end mechanical seal can be mitigated.
As a further improvement of the present invention, it is respectively equipped with axle sleeve on the outside of the thread seal section, the axle sleeve passes through
Key is fixed on the armature spindle and the external end head inner circumferential of axle sleeve is realized by O-ring and armature spindle and sealed, outside the axle sleeve
End face is pressed with retaining ring, the retaining ring be equipped with axially through retaining ring pin hole, be plugged with short pin in the retaining ring pin hole, it is described short
The inner termination of pin is inserted into the counterbore of the axle sleeve outer end face, and the outer end face of the retaining ring is pressed with locking nut, the locking screw
Mother is screwed on the armature spindle;The periphery of the axle sleeve is by bearing support on left end cap.By being set on armature spindle
Axle sleeve can reduce the difficulty of processing of armature spindle with the service life of Extending Rotor axis;Since axle sleeve is easy to process and replacement, reduce
Maintenance cost;The inner termination of axle sleeve is resisted against on the end face of thread seal section by gasket, and the external end head of axle sleeve passes through retaining ring
Axially position is realized with locking nut, and short pin realizes the radial positioning of axle sleeve and retaining ring, and axle sleeve is realized by bearing and left end
Relative rotation between lid.
As a further improvement of the present invention, the central hole of the left end cap is respectively welded end cap seal seat, described
The bottom outlet of end cap seal seat is located at the periphery of the thread seal section, is equipped with sealing in the sealed letter of the end cap seal seat
Set;Multiple-sealed device is installed, the periphery of the sealing shroud is equipped with edge between the inner cavity of the sealing shroud and the armature spindle
The sealing shroud flange extended radially out, the inner face of the sealing shroud flange are pressed in the external port of the end cap seal seat;
The inner ring of the bearing is fixed on the periphery of the axle sleeve by circlip, and the outer ring of the bearing is fixed in the support of bearing, institute
The inner face for stating the support of bearing is pressed on the outer end face of the sealing shroud flange, is pressed with gland on the outside of the outer ring of the bearing, institute
The outer rim for stating gland is pressed on the support of bearing, and the gland, the support of bearing and sealing shroud flange are fixed by stock stud
On the end cap seal seat.Lesser gap between the bottom outlet and thread seal section periphery of end cap seal seat, is conducive to play
The sealing function of thread seal section backpitch;Annulus on the outside of end cap seal seat bottom outlet forms sealed letter, in end cap seal
Sealing shroud and multiple-sealed device are installed in the sealed letter of seat, the leakage of reaction kettle can be prevented completely, prevented in reaction kettle
Vacuum is destroyed;Circlip realizes the positioning of bearing inner race, and gland, the support of bearing and sealing shroud flange realize determining for bearing outer ring
Position, stock stud sequentially pass through gland, the support of bearing and sealing shroud flange and are screwed on end cap seal seat, realize above each part
Fixation.
As a further improvement of the present invention, be equipped with sealing fluid duct in the sealing shroud, the inner cavity of the sealing shroud by
Be successively arranged crenellated radial labyrinth seal, oil sealing one, oil sealing two, oil sealing three, oil sealing four and oil sealing five from inside to outside, each oil sealing it
Between be spaced from each other by oil flinger ring, the opening of oil sealing one and oil sealing four is inside, the opening of oil sealing two, oil sealing three and oil sealing five to
Outside, the oil flinger ring between oil sealing two and oil sealing three is equipped with the oil flinger ring through-hole communicated with the sealing fluid duct, the oil sealing
The oil flinger ring through-hole communicated with the sealing fluid duct also is provided on oil flinger ring between three and oil sealing four;The gland with it is described
The inside oil sealing six that is open is installed in the annular groove between axle sleeve, is equipped with the lubrication communicated with chamber where bearing in the gland
Oilhole.When work, the plug screw of oilhole external end head is spun off, is moistened by being injected in the oilhole of lubricating oil gear pump downwards
Lubricating oil, lubricating oil is upwardly into space where bearing, then flows out from the oilhole of top, and oil sealing five and oil sealing six are located at bearing
Two sides and the opening of oil sealing lip constitute a pair in opposite directions, under the pressure effect of lubricating oil, the lip of oil sealing five and oil sealing six
It opens and holds tightly on armature spindle, lubricating oil is prevented to leak to two sides, while the heat that armature spindle conducts being taken away, extend oil
The service life of envelope five and oil sealing six.The plug screw for spinning off sealing fluid duct external end head passes through sealing fluid gear pump downwards close
Sealing fluid is injected in sealing liquid duct, sealing fluid is upwardly between oil sealing three and oil sealing four, then is flowed from the sealing fluid duct of top
Out, the lip of oil sealing three and oil sealing four is open constitutes a pair in opposite directions, under the pressure effect of sealing fluid, oil sealing three and oil sealing four
Lip, which is opened, holds tightly on armature spindle, prevents sealing fluid from leaking to two sides, while the heat that armature spindle conducts being taken away, prolongs
The service life of long oil inside back cover and oil sealing four.Similarly, sealing fluid enters between oil sealing two and oil sealing three, the lip opening of oil sealing two
It opens and holds tightly on armature spindle, prevent sealing fluid from leaking to reaction kettle direction, while heat being taken away, extend the use of oil sealing two
Service life is separated lubricating oil and reaction kettle by multiple-sealed sap cavity.The lip opening of oil sealing one is inwardly radially confused with zigzag
Palace sealing is common to prevent the medium in reaction kettle from leaking out.Since oil sealing one and oil sealing two are installed on the same oil flinger ring two
Side, in the case where oil sealing two is well cooled down, the operating temperature of oil sealing one will not be very high.Make rotor through the above structure
The end position of axis realizes reliable sealing, can prevent the vacuum in reaction kettle from being destroyed, and prevents medium, lubricating oil and close
Sealing liquid leakage, while the operating temperature of each oil sealing is relatively low, long service life.
Detailed description of the invention
The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments, attached drawing only provide with reference to
Illustrate to use, it is non-to limit the present invention.
Fig. 1 is the main view of two cavate polymer viscosified reaction kettles of the invention.
Fig. 2 is the top view of Fig. 1.
Fig. 3 is the cross-sectional view of Fig. 1.
The enlarged drawing that Fig. 4 is A in Fig. 1.
In figure: 1. outer barreies;1a. outer barrel Heating medium;The outlet of 1b. outer barrel heating agent;2. inner cylinder;2a. material into
Mouthful;2b. gaseous phase outlet;3. left end cap;4. right end cap;4a. discharge hole;4b. air hole;5. thermal medium chamber;6. armature spindle;
6a. thread seal section;7. stirring disk;7a. material through hole;7b. plug-flow inclined-plane;8. scraper;9. water conservancy diversion gusset;9a. thermal medium
Matter through-hole;10. discharge chamber;10a. material outlet;10b. discharge chamber Heating medium;10c. discharge chamber Heating medium;11. retaining ring;
The short pin of 11a.;12. locking nut;13. end cap seal seat;14. sealing shroud;14a. sealing shroud flange;14b. sealing fluid duct;
15. circlip;16. bearing;17. the support of bearing;18. gland;18a. oilhole;19. stock stud;20. zigzag is radially confused
Palace sealing;21. oil sealing one;22. oil sealing two;23. oil sealing three;24. oil sealing four;25. oil sealing five;26. oil sealing six;27. oil flinger ring;
27a. oil flinger ring through-hole;28. axle sleeve;28a. sleeve sealing circle.
Specific embodiment
As shown in Figure 1 to Figure 3, two cavate polymer viscosified reaction kettles of the invention include horizontal outer barrel 1, outer barrel
1 inner cavity, which is equipped with, holds the inner cylinder 2 of material, and the left and right port of inner cylinder 2 and outer barrel 1 is by left end cap 3,4 envelope of right end cap
It closes, is thermal medium chamber 5 between inner cylinder 2 and outer barrel 1, the bottom of outer barrel 1 is equipped with outer barrel Heating medium 1a, outer barrel
1 top is equipped with outer barrel heating agent and exports 1b.The top of inner cylinder 2 is connected with gaseous phase outlet 2b, and the left end of inner cylinder 2 is connected with
Material inlet 2a, the right end of right end cap 4 are connected with discharge chamber 10, and the right end bottom of inner cylinder 2 passes through the discharge hole on right end cap 4
4a is connected to discharge chamber, and the right end top of inner cylinder is connected to by the air hole 4b on right end cap with discharge chamber 10, discharge chamber 10
Bottom be connected with material outlet 10a.The periphery of discharge chamber 10 is equipped with half pipe heater, and the lower end of half pipe heater is equipped with discharging
The upper end of room Heating medium 10b, half pipe heater are equipped with discharge chamber Heating medium 10c.
The inner cavity of inner cylinder 2 is equipped with two armature spindles 6 being parallel to each other, and the both ends of two armature spindles 6 are respectively supported at left end
On lid 3, right end cap 4, the axis of two armature spindles 6 is parallel with the axis of outer barrel 1 and is located on the same horizontal plane, two rotors
The axisymmetrical of axis 6 is located at the two sides of outer cylinder body axis;Multiple stirring disks 7 are evenly distributed with along axial direction on armature spindle 6, are respectively stirred
The scraper 8 that axially symmetric extension is respectively uniformly distributed on the circumference of disk 7 is mixed, the knife edge of each scraper 8 is stirred with place respectively
The excircle for mixing disk 7 is concordant, and the stirring disk 7 on two roots rotor axis 6 is arranged in pairs and is axially mutually staggering arrangement, two column
The phase of stirring 7 upper blade of disk is mutually uniformly staggered;The upper half of inner cylinder 2 is semicircle, the lower half of inner cylinder 2 and two
The rotary knife blade profile of 6 upper blade 8 of armature spindle matches.
Stirring disk on one roots rotor axis is clipped on another roots rotor axis between adjacent two scraper, on two column stirring disks
Scraper opposite direction rotating and successively interval to realize mutually evacuation, is avoided collision by horizontal plane.The lower half of inner cylinder 2
The circular arc intersected for two sections makes the section of entire inner cylinder 2 that inverted heart-shaped or honey peach shape, liquid phase material be presented and is located at inner cylinder
Double curved bottoms of body 2.High temperature thermal medium such as conduction oil, the polymer of internal cylinder lumen are passed through in thermal medium chamber 5
Material is heated, and material enters stirring section 2d from material inlet 2a, is heated stirring while axially flowing, polymer exists
Volatile matter overflows and generates polymerization reaction under high temperature action, and viscosity is gradually increased;With the rotation of stirring disk 7, two groups of scrapers 8
Continue the curved bottom of inswept inner cylinder 2, constantly stir material and material web to gas-phase space volatilizees, after completing thickening
Material reach discharging section 2e, from material outlet 2b flow out.During thickening, scraper 8 can lower half to inner cylinder 2 and another
The circumference of one roots rotor axis carries out scraper, and the two sides of scraper 8 can also carry out scraper to the end face of stirring disk 7, make inner cylinder 2
Material on bottom, 6 surface of armature spindle and stirring disk 7 is constantly updated, and generation bonding will not be detained, and avoids generating stain material,
Product quality is improved, the time of continuous work is extended, improves production efficiency.
It can be respectively uniformly distributed on the circumference of each stirring disk 7 there are four scraper 8, two column stir the phase of disk upper blades
45 ° of phase difference.Every roots rotor axis 6 rotates a circle, to 2 bottom of inner cylinder, armature spindle surface and stirring disk scraper four times, a column
Scraper on stirring disk stirs two scrapers adjacent on disk with another column and differs 45 °, it is ensured that scraper is uniform and mutually keeps away
It allows.
It can also be respectively uniformly distributed on the circumference of each stirring disk 7 there are three scraper 8, two column stirring disk upper blades
60 ° of phase phase difference, under the premise of ensuring that the scraper on two column stirring disk 7 does not interfere, and so on.
The knife edge running track and the inner wall of inner cylinder 2 and the circumference phase of another roots rotor axis of each stirring 7 upper blade 8 of disk
It cuts.The knife edge of scraper 8 is slant cutting edge, and the root of scraper 8 is thicker, ensure that the intensity of scraper, the knife edge of slant cutting edge
Than sharp, be conducive to improve scraper effect;The knife edge at runtime, is both avoided that and inner cylinder 2 and the generation of another roots rotor axis
It scrapes, and it is thorough to be able to achieve scraper, avoids generating dead angle.
Gap between the knife edge running track line and 2 inner wall of inner cylinder and another roots rotor axis circumference of each scraper 8 can be with
For 3~15mm, preferably 8mm.Gap between scraper side and stirring disk 7 can be 3~8mm, preferably 5mm.Both it dropped
Low difficulty of processing, but it is good to realize scraper.
At least a pair of of material through hole 7a is symmetrically arranged on the circumference of each stirring disk 7.Material through hole 7a is convenient for material along axis
Line direction is quickly and conveniently flowed, and is stirred and is symmetrical arranged the dynamic balancing that material through hole 7a is conducive to stir disk on disk 7.
The water conservancy diversion gusset 9 extended along the hand of spiral is equipped in thermal medium chamber 5, the bottom of per pass water conservancy diversion gusset 9 is set respectively
There is thermal medium through-hole 9a.Water conservancy diversion gusset 9 not only plays the role of supporting inner cylinder 2 and reinforcing rib, but also makes most of conduction oil
Periphery helical form along inner cylinder 2 is advanced, and extends the flowing stroke of conduction oil, homogeneous heating and heat exchange efficiency is high, and per pass is led
Thermal medium through-hole 9a on stream gusset 9 makes part conduction oil along axial flowing, is conducive to the circulation for destroying conduction oil, improves
Heat transfer effect, when parking, can be released the conduction oil in thermal medium chamber 5 completely by thermal medium through-hole 9a.
Multiple plug-flow inclined-plane 7b, each plug-flow inclined-plane 7b are uniformly provided on each stirring end face of the disk 7 towards material outlet 2b
It is fan-shaped to be uniformly distributed, and each plug-flow inclined-plane 7b is gradually tilted to the direction material outlet 2b when disc rotary is stirred at place.By
It is poor in the mobility of high-viscosity polymer, disk 7 is stirred while rotary scraping, and plug-flow inclined-plane 7b continues to push away material
To export direction, be conducive to improve material in axial mobility;When stirring the rotation of disk 7, plug-flow inclined-plane 7b protrusion stirring circle
Material is first cut in the relatively thin side of disk 7, then is gradually transition to the thicker side of protrusion stirring disk 7, is conducive to reduce in operating
Resistance.
The position that the both ends of two armature spindles 6 pass through left end cap 3 is respectively equipped with thread seal section 6a, the rotation of thread seal section 6a
To opposite with the direction of rotation of place armature spindle 6.The material of leakage flows back to inner cylinder under the backpitch guiding of thread seal section 6a
In body 2, the load of armature spindle end mechanical seal can be mitigated.
As shown in figure 4, being respectively equipped with axle sleeve 28 on the outside of thread seal section 6a, axle sleeve 28 is fixed on armature spindle 6 by key
Upper and axle sleeve 28 external end head inner circumferential realizes by O-ring and armature spindle 6 and seals that the outer end face of axle sleeve 28 is pressed with retaining ring 11, keeps off
Outermost sleeve sealing circle 28a is pressed on axle sleeve 28 and armature spindle by the inner face of circle 11, and retaining ring 11 is equipped with axial pass through
Logical retaining ring pin hole, is plugged with short pin 11a in retaining ring pin hole, in the counterbore of inner termination insertion 28 outer end face of axle sleeve of short pin 11a,
The outer end face of retaining ring 11 is pressed with locking nut 12, and locking nut 12 is screwed on armature spindle 6;The periphery of axle sleeve 28 passes through bearing 16
It is supported on left end cap 3.By being set with axle sleeve 28 on armature spindle 6, armature spindle 6 can be reduced with the service life of Extending Rotor axis 6
Difficulty of processing;Since axle sleeve 28 is easy to process and replacement, maintenance cost is reduced;The inner termination of axle sleeve 28 by gasket against
On the end face of thread seal section 6a, the external end head of axle sleeve 28 realizes axially position, short pin by retaining ring 11 and locking nut 12
11a realizes the radial positioning of axle sleeve 28 and retaining ring 11, and axle sleeve 28 realizes opposite turn between left end cap 3 by bearing 16
It is dynamic.
The central hole of left end cap 3 is respectively welded end cap seal seat 13, and it is close that the bottom outlet of end cap seal seat 13 is located at screw thread
The periphery of section 6a is sealed, sealing shroud 14 is installed in the sealed letter of end cap seal seat 13;Between the inner cavity and armature spindle 6 of sealing shroud 14
Multiple-sealed device is installed, the periphery of sealing shroud 14 is equipped with the sealing shroud flange 14a radially stretched out, sealing shroud flange
The inner face of 14a is pressed in the external port of end cap seal seat 13;The inner ring of bearing 16 is fixed on the outer of axle sleeve 28 by circlip 15
Week, the outer ring of bearing 16 are fixed in the support of bearing 17, and the inner face of the support of bearing 17 is pressed in the outer end face of sealing shroud flange 14a
On, it is pressed with gland 18 on the outside of the outer ring of bearing 16, the outer rim of gland 18 is pressed on the support of bearing 17, gland 18, the support of bearing 17
It is fixed on end cap seal seat 13 with sealing shroud flange 14a by stock stud 19.
Lesser gap between the bottom outlet and the periphery thread seal section 6a of end cap seal seat 13 is conducive to play thread seal
The sealing function of section 6a backpitch;Annulus on the outside of end cap seal seat bottom outlet forms sealed letter, in end cap seal seat 13
Sealing shroud 14 and multiple-sealed device are installed in sealed letter, the leakage of reaction kettle can be prevented completely, prevented true in reaction kettle
Sky is destroyed;Circlip 15 realizes the positioning of bearing inner race, and gland 18, the support of bearing 17 and sealing shroud flange 14a realize bearing
The positioning of outer ring, stock stud 19 sequentially pass through gland 18, the support of bearing 17 and sealing shroud flange 14a and are screwed in end cap seal
On seat 13, the fixation of above each part is realized.
Sealing fluid duct 14b is equipped in sealing shroud 14, the inner cavity of sealing shroud 14 is successively arranged zigzag radial direction from inside to outside
Labyrinth seal 20, oil sealing 1, oil sealing 2 22, oil sealing 3 23, oil sealing 4 24 and oil sealing 5 25 pass through oil flinger ring between each oil sealing
27 are spaced from each other, and the opening of oil sealing 1 and oil sealing 4 24 is inside, the opening of oil sealing 2 22, oil sealing 3 23 and oil sealing 5 25 to
Outside, the oil flinger ring 27 between oil sealing 2 22 and oil sealing 3 23 is equipped with the oil flinger ring through-hole 27a communicated with sealing fluid duct 14b,
The oil flinger ring through-hole 27a communicated with sealing fluid duct 14b also is provided on oil flinger ring between oil sealing 3 23 and oil sealing 4 24;Gland
The inside oil sealing 6 26 that is open is installed in the annular groove between 18 and axle sleeve 28, is equipped with and 16 place chamber phase of bearing in gland 18
Logical oilhole 18a.
When work, the plug screw of oilhole 18a external end head is spun off, passes through the oilhole of lubricating oil gear pump downwards
Lubricating oil is injected in 18a, lubricating oil is upwardly into 16 place space of bearing, then flows out from the oilhole 18a of top, oil sealing five
25 and oil sealing 6 26 is located at the two sides of bearing 16 and the opening of oil sealing lip constitutes a pair in opposite directions, it is acted in the pressure of lubricating oil
Under, the lip of oil sealing 5 25 and oil sealing 6 26, which is opened, holds tightly on armature spindle 6, prevents lubricating oil from leaking to two sides, while will turn
The heat of sub- axis conduction is taken away, and the service life of oil sealing 5 25 and oil sealing 6 26 is extended.
The plug screw for spinning off sealing fluid duct 14b external end head, by the sealing fluid duct 14b of sealing fluid gear pump downwards
Sealing fluid is injected, sealing fluid is upwardly between oil sealing 3 23 and oil sealing 4 24, then is flowed out from the sealing fluid duct 14b of top,
The lip of oil sealing 3 23 and oil sealing 4 24 opening is opposite to constitute a pair, under the pressure effect of sealing fluid, oil sealing 3 23 and oil sealing
4 24 lip, which is opened, holds tightly on armature spindle 6, the heat for preventing sealing fluid from leaking to two sides, while armature spindle being conducted
It takes away, extends the service life of oil sealing 3 23 and oil sealing 4 24.Similarly, sealing fluid enters between oil sealing 2 22 and oil sealing 3 23,
The lip opening of oil sealing 2 22, which is opened, holds tightly on armature spindle 6, prevents sealing fluid from leaking to reaction kettle direction, while by heat band
It walks, extends the service life of oil sealing 2 22, separated lubricating oil and reaction kettle by multiple-sealed sap cavity.
The lip opening of oil sealing 1 inwardly and the medium in the common prevention reaction kettle of crenellated radial labyrinth seal 20 to
External leakage.Since oil sealing 1 and oil sealing 2 22 are installed on the same oil flinger ring two sides, well cooled down in oil sealing 2 22
In the case of, the operating temperature of oil sealing 1 will not be very high.Making the end position of armature spindle 6 through the above structure realizes reliably
Sealing, can prevent the vacuum in reaction kettle from being destroyed, and prevent medium, lubricating oil and sealing fluid and leak, while each oil sealing
Operating temperature is relatively low, long service life.
The foregoing is merely the preferable possible embodiments of the present invention, non-therefore limitation patent protection model of the invention
It encloses.In addition to the implementation, the present invention can also have other embodiments, such as the direction controlled can be interchanged, all uses etc.
With the technical solution that replacement or equivalent transformation are formed, it is all fallen within the protection domain of application claims.The present invention is without description
Technical characteristic can realize that details are not described herein by or using the prior art.
Claims (8)
1. a kind of two cavate polymer viscosified reaction kettles, including horizontal outer barrel, the inner cavity of the outer barrel, which is equipped with, holds object
The left and right port of the inner cylinder of material, the inner cylinder and outer barrel is closed by left and right end cap, the inner cylinder and outer barrel it
Between be thermal medium chamber, be connected with gaseous phase outlet at the top of the inner cylinder, the left end of the inner cylinder is connected with material inlet,
It is characterized by: the right end of the right end cap is connected with discharge chamber, the right end bottom of the inner cylinder passes through going out on right end cap
Material hole is connected to the discharge chamber, and the right end top of the inner cylinder is connected by the air hole on right end cap with the discharge chamber
Logical, the bottom of the discharge chamber is connected with material outlet, and the inner cavity of the inner cylinder is equipped with two armature spindles being parallel to each other, and two
The both ends of the armature spindle are respectively supported on the left and right end cap, the axis of two armature spindles and the axis of the outer barrel
Line is parallel and is located on the same horizontal plane;Multiple stirring disks, each institute have been respectively uniformly distributed along axial direction on two armature spindles
State and be respectively uniformly distributed the scraper of axially symmetric extension on the circumference of stirring disk, the knife edge of each scraper respectively with institute
Concordant in the excircle of stirring disk, the stirring disk on two roots rotor axis is arranged in pairs and is axially mutually staggering arrangement, and two
The phase of column stirring disk upper blade is mutually uniformly staggered;The section of the outer barrel is circle, and the section of the inner cylinder is
Inverted heart, the upper half of the inner cylinder be it is semicircle and with outer barrel coaxial line, the lower half of the inner cylinder and two
The rotary knife blade profile of armature spindle upper blade matches;The position that the both ends of two armature spindles pass through left end cap is respectively equipped with spiral shell
The rotation direction of line seal section, the thread seal section is opposite with the direction of rotation of place armature spindle;Each stirring disk is towards object
Expect to be uniformly provided with multiple plug-flow inclined-planes on the end face of outlet, each plug-flow inclined-plane is fan-shaped to be uniformly distributed, and each plug-flow
Inclined-plane is gradually tilted to material outlet direction when disc rotary is stirred at place.
2. two cavates polymer viscosified reaction kettle according to claim 1, it is characterised in that: the circle of each stirring disk
It is respectively uniformly distributed on week there are four scraper, two column stir 45 ° of phase phase difference of disk upper blades.
3. two cavates polymer viscosified reaction kettle according to claim 1, it is characterised in that: scraped on each stirring disk
The knife edge running track of knife and the circumference of the inner wall of the inner cylinder and another roots rotor axis are tangent.
4. two cavates polymer viscosified reaction kettle according to claim 1, it is characterised in that: the circle of each stirring disk
At least a pair of of material through hole is symmetrically arranged on week.
5. two cavates polymer viscosified reaction kettle according to claim 1, it is characterised in that: set in the thermal medium chamber
There is the water conservancy diversion gusset extended along the hand of spiral, the bottom of per pass water conservancy diversion gusset is respectively equipped with thermal medium through-hole.
6. two cavates polymer viscosified reaction kettle according to claim 1, it is characterised in that: outside the thread seal section
Side is respectively equipped with axle sleeve, the axle sleeve be fixed on the armature spindle by key and the external end head inner circumferential of axle sleeve by O-ring with
Armature spindle realizes sealing, and the outer end face of the axle sleeve is pressed with retaining ring, the retaining ring be equipped with axially through retaining ring pin hole, it is described
Short pin is plugged in retaining ring pin hole, the inner termination of the short pin is inserted into the counterbore of the axle sleeve outer end face, outside the retaining ring
End face is pressed with locking nut, and the locking nut is screwed on the armature spindle;The periphery of the axle sleeve is existed by bearing support
On left end cap.
7. two cavates polymer viscosified reaction kettle according to claim 6, it is characterised in that: the centre bore of the left end cap
Place is respectively welded end cap seal seat, and the bottom outlet of the end cap seal seat is located at the periphery of the thread seal section, the end cap
Sealing shroud is installed in the sealed letter of seal receptacle;Multiple-sealed dress is installed between the inner cavity of the sealing shroud and the armature spindle
It sets, the periphery of the sealing shroud is equipped with the sealing shroud flange radially stretched out, and the inner face of the sealing shroud flange is pressed in
In the external port of the end cap seal seat;The inner ring of the bearing is fixed on the periphery of the axle sleeve, the bearing by circlip
Outer ring be fixed in the support of bearing, the inner face of the support of bearing is pressed on the outer end face of the sealing shroud flange, described
It is pressed with gland on the outside of the outer ring of bearing, the outer rim of the gland is pressed on the support of bearing, the gland, the support of bearing and close
Big envelope flange is fixed on the end cap seal seat by stock stud.
8. two cavates polymer viscosified reaction kettle according to claim 7, it is characterised in that: be equipped in the sealing shroud close
Sealing liquid duct, the inner cavity of the sealing shroud are successively arranged crenellated radial labyrinth seal, oil sealing one, oil sealing two, oil from inside to outside
Inside back cover, oil sealing four and oil sealing five are spaced from each other between each oil sealing by oil flinger ring, and the opening of oil sealing one and oil sealing four is inside, oil
The outward opening of inside front cover, oil sealing three and oil sealing five, the oil flinger ring between oil sealing two and oil sealing three are equipped with and the sealing fluid apertures
The oil flinger ring through-hole that road communicates also is provided with communicating with the sealing fluid duct on the oil flinger ring between the oil sealing three and oil sealing four
Oil flinger ring through-hole;The inside oil sealing six of being open is installed, in the gland in the annular groove between the gland and the axle sleeve
Equipped with the oilhole communicated with chamber where bearing.
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CN114800919A (en) * | 2022-05-09 | 2022-07-29 | 南京杰亚挤出装备有限公司 | Horizontal double-shaft mixing devolatilization machine |
Citations (5)
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US3640509A (en) * | 1968-04-06 | 1972-02-08 | Toyo Boseki | Apparatus for continuous reaction of high-viscous materials |
CN203316118U (en) * | 2013-03-22 | 2013-12-04 | 中国昆仑工程公司 | Y-shaped rotor polymerization reactor |
CN203620629U (en) * | 2013-11-26 | 2014-06-04 | 上虞华伦化工有限公司 | Horizontal reaction kettle |
CN204647324U (en) * | 2015-05-28 | 2015-09-16 | 湖北新置密封件有限公司 | A kind of guide flowing type labyrinth gland |
CN206229346U (en) * | 2016-11-03 | 2017-06-09 | 扬州惠通化工科技股份有限公司 | A kind of two cavate polymer viscosified reactors |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7513678B2 (en) * | 2003-07-10 | 2009-04-07 | Venus Donald W | Rotary mixing device in molded packaging |
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2016
- 2016-11-03 CN CN201610952524.XA patent/CN106362666B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3640509A (en) * | 1968-04-06 | 1972-02-08 | Toyo Boseki | Apparatus for continuous reaction of high-viscous materials |
CN203316118U (en) * | 2013-03-22 | 2013-12-04 | 中国昆仑工程公司 | Y-shaped rotor polymerization reactor |
CN203620629U (en) * | 2013-11-26 | 2014-06-04 | 上虞华伦化工有限公司 | Horizontal reaction kettle |
CN204647324U (en) * | 2015-05-28 | 2015-09-16 | 湖北新置密封件有限公司 | A kind of guide flowing type labyrinth gland |
CN206229346U (en) * | 2016-11-03 | 2017-06-09 | 扬州惠通化工科技股份有限公司 | A kind of two cavate polymer viscosified reactors |
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Address after: No. 301, Wangjiang Road, economic and Technological Development Zone, Yangzhou City, Jiangsu Province Patentee after: Yangzhou Huitong Technology Co.,Ltd. Address before: No. 301, Wangjiang Road, economic and Technological Development Zone, Yangzhou City, Jiangsu Province Patentee before: YANGZHOU HUITONG CHEMICAL TECHNOLOGY Co.,Ltd. |