Content of the invention
The problem existing for above-mentioned prior art, the present invention provides a kind of sandwich ham processing method and its produces dress
Put, decrease the time of processing technique, substantially increase work efficiency and yield, process units automaticity is higher simultaneously,
Further increase yield.
To achieve these goals, the technical solution used in the present invention is:
A kind of sandwich ham processing method and its process units, including material processing device, puncture injection machine, broken
Machine, blender and steaming plant, described material processing device connects cutting machine by conveyer device, and described cutting machine side connects
A number puncture injection machine, a described puncture injection machine connects tumbling device by conveyer device, and described tumbling device side is even
Connect No. two puncture injection machines, described No. two puncture injection machines are sequentially connected disintegrating machine, blender and vacuum pressure by conveyer device
Power machine, described vacuum press side connects steaming plant, and described steaming plant side connects chiller by conveyer device,
A described puncture injection machine top is provided with feed liquid reserve tank, and a described puncture injection motor spindle is provided with puncture roller
Press mechanism, described puncture roller press mechanism includes two groups of roller press mechanism, and every group of roller press mechanism is equipped with transport platform, described transport platform top
Portion is provided with two groups of roll-in cylinders, and described roll-in cylinder both sides are fixedly connected on body by support bar, and described roll-in cylinder surface is provided with wears
Pricker, described roll-in cylinder be hollow inside puncture needle and be connected, be provided with inside described support bar pipeline and with roll-in cylinder
Internal connection;
Described tumbling device is provided with tumbling mechanism, and described tumbling mechanism is hollow sphere, and sphere center position is provided with roating sphere, institute
Stating roating sphere is solid steel ball, and surface is provided with pressing body, and described tumbling mechanism and roating sphere rotation direction are contrary;
Described blender mainly includes agitator tank and supporter, and described stirring tank top is fixedly connected actuating unit, described
Actuating unit bottom connects power output rod, is fixedly connected straight paddle, described straight stirring in the middle part of described power output rod
Leaf bottom is provided with two angle-assembled type paddles, and the paddle angle of inclination of described angie type paddle is 120 ° -170 °, described agitator tank
Both sides are provided with charging aperture, and described charging aperture bottom is provided with charge door, and described charge door is connected to agitator tank by pipeline
Nozzle, described stirring pot bottom is taper and is provided with discharging opening;
Described steaming plant includes steaming device and steaming tray device, is provided with multigroup steaming tray inside described steaming tray device, described
Steaming tray device side is provided with import and export, and described steaming device passes through gas pipeline to steaming tray device delivered inside steam, to product
Carry out steaming and decocting.
As the optimization further of such scheme, described material processing device is provided with three groups of conveyer belts, every group of conveyer belt two
Side is equipped with some groups of workbench, and workbench is used for repairing raw material.
As the optimization further of such scheme, the feed liquid reserve tank at the pipeline communication top within support bar, pipeline sets
Valve is had to be used for controlling feed liquid to shoot out flow.
As the optimization further of such scheme, described No. two puncture injection machine structures and a puncture injection machine structure phase
With.
As the optimization further of such scheme, the tank bottoms inside of agitator tank of described blender is provided with dividing wall, described every
It is provided with discharge door from wall, described dividing wall is taper and agitator tank tank bottoms formation insulating space, facilitates discharging during discharging.
As the optimization further of such scheme, described steaming tray bottom of device is provided with inductive transducer, described sensing sensing
Device includes temperature sensor, baroceptor.
A kind of sandwich ham processing method, prepares sandwich ham using above-mentioned sandwich ham process units processing, including
Following steps:
(1) raw material: get the raw materials ready by formula as below, in parts by weight, Carnis Sus domestica 50-60 part, Carnis Gallus domesticus 30-40 part, Herba Alii fistulosi 3-5 part,
Fresh pepper leaf 1-2 part, Fructus Piperis powder 0.2-0.3 part, Sal 1-2 part, starch 2-6 part, Rhizoma Zingiberis Recenss 1-2 part, phosphate 0.2-0.6 part,
Potassium sorbate 0.08-0.12 part and sodium nitrite 0.002-0.006 part.
(2) repair: reject visible fat on Carnis Sus domestica and Carnis Gallus domesticus, knot hoof tissue, blood vessel, lymph, muscle key etc., destroy less as far as possible
The fibrous tissue of meat, waits pump pickle after the completion of going blood finishing.
(3) dispensing preparation: Herba Alii fistulosi and fresh pepper leaf are cut into unqualified, are homogenously mixed together, stay with standby, by Rhizoma Zingiberis Recenss,
Fructus Piperis powder adds water and filters after infusion, takes its filtrate to be cooled to less than 5 DEG C, is sequentially adding Sal, phosphate, potassium sorbate and Asia
Sodium nitrate etc. prepare feed liquid, stir and so that it is dissolved, by the feed liquid preparing be cooled to less than 8 DEG C standby.
(4) tumbling is pickled: pickled by puncture injection machine injection feed liquid to the Carnis Sus domestica trimming and Carnis Gallus domesticus cube meat, then will
Cube meat is delivered in tumbler, rolls, extrudes, rubs in vacuum environment, makes cube meat fully absorb feed liquid, increases salting-in-protein
Dissolution, tenderization cube meat, then carrying out puncture injection machine secondary injection again, to enter feed liquid pickled, is noted using puncture injection machine twice
Penetrate, need not wait as long for pickled.
(5) stir: the Carnis Sus domestica handled well in step (4) and Carnis Gallus domesticus cube meat disintegrating machine are smashed, is delivered in blender,
Add the unqualified of Herba Alii fistulosi in step (3) and fresh pepper leaf, add starch and mixed powder to be stirred so as to be sufficiently mixed.
(6) packing compact forming: the raw material after the completion of stirring, raw material is filled into by corresponding shaping mould using vacuum press
In, sealed with vacuum seamer.
(7) cook: the product after will be die-filling is delivered in boiling vessel, adjust heating mode using gradient and cook, steaming and decocting 5h
Measuring center temperature afterwards, when it reaches 72 DEG C, then boils 25min.
(8) cooling packing: Petaso, after boiling vessel taking-up, puts into cooling bath, is soaked with the filter water of flowing, is cooled to room
About temperature, it is then sent through in 0-4 DEG C of freezer cooling down more than 12h, product can be packed after cooling down completely in the demoulding, protects at o-4 DEG C
Hide, transport.
As the optimization further of such scheme, in step (1), pork source should select through veterinary sanitary inspection, meets fresh
The pig back leg sold or big row's (i.e. dorsal muscles), two kinds of raw materials mix in any proportion or are used alone.
As the optimization further of such scheme, mixed powder in step (5), main component is egg albumen powder and a small amount of white sand
Sugar.
Compared with prior art, beneficial effects of the present invention are as follows:
1st, a kind of sandwich ham processing method of the present invention, changes traditional ham dispensing, adds Herba Alii fistulosi and Folium Zanthoxyli Bungeani, Pericarpium Zanthoxyli
Leaf also possesses performance and the taste of Pericarpium Zanthoxyli, in the fishy smell removing raw meat simultaneously, has pain relieving, insecticidal action, can prevent and treat gastral cavity abdomen cold
Bitterly, the disease such as vomiting and diarrhoea, ascariasis, edema and dysuria, compared to common Petaso, can increase while removing raw meat fishy smell
The taste of Petaso and the function of disease preventing and treating.
2nd, a kind of sandwich ham processing method of the present invention and its process units, to raw material when being worked by puncture injection machine
Roll-in feed liquid is injected inside raw material simultaneously, substantially increases the time of raw material absorption so that raw material absorption feed liquid is very uniform,
With a puncture injection machine, tumbling device and No. two puncture injection machines, raw material is worked continuously, secondary puncture injects feed liquid,
Make the more all even quick absorption feed liquid of raw material, next processing technique can be entered without standing and reacting, decrease processing
The time of technique, substantially increase work efficiency and yield, process units automaticity is higher simultaneously, further increases product
Amount.
Brief description
Fig. 1 is a kind of overall structure diagram of sandwich ham process units of the present invention.
Fig. 2 is an a kind of puncture injection machine internal structure schematic diagram of sandwich ham process units of the present invention.
Fig. 3 is a kind of puncture roller press mechanism schematic diagram of sandwich ham process units of the present invention.
Fig. 4 is a kind of tumbling apparatus structure schematic diagram of sandwich ham process units of the present invention.
Fig. 5 is a kind of blender structural representation of sandwich ham process units of the present invention.
Fig. 6 is a kind of steaming tray apparatus structure schematic diagram of sandwich ham process units of the present invention.
In figure reference is: 1, material processing device;101st, conveyer belt;102nd, workbench;2nd, cutting machine;3rd, wear for No. one
Thorn injector;31st, puncture roller press mechanism;32nd, transport platform;33rd, puncture needle;34th, support bar;4th, tumbling device;41st, tumbler
Structure;42nd, roating sphere;43rd, pressing body;5th, No. two puncture injection machines;6th, disintegrating machine;7th, blender;71st, actuating unit;72nd, straight
Paddle;73rd, angie type paddle;74th, dividing wall;75th, discharging opening;76th, charge door;77th, nozzle;78th, charging aperture;8th, vacuum pressure
Power machine;9th, steaming plant;91st, steaming tray;92nd, import and export;93rd, gas pipeline;94th, inductive transducer;10th, chiller.
Specific embodiment
For making the object, technical solutions and advantages of the present invention of greater clarity, below by embodiment, the present invention is entered
Row further describes.However, it should be understood that specific embodiment described herein is only in order to explain the present invention, and without
In restriction the scope of the present invention.
Referring to Fig. 1-Fig. 6, a kind of sandwich ham process units, including 1, puncture injection machine of material processing device, break
Broken machine 6, blender 7 and steaming plant 9, described material processing device 1 connects cutting machine 2, described cutting machine 2 by conveyer device
Side connects a puncture injection machine 3, and a described puncture injection machine 3 connects tumbling device 4, described tumbling by conveyer device
Device 4 side connect No. two puncture injection machines 5, described No. two puncture injection machines 5 by conveyer device be sequentially connected disintegrating machine 6,
Blender 7 and vacuum press 8, described vacuum press 8 side connects steaming plant 9, and described steaming plant 9 side is passed through defeated
Device is sent to connect chiller 10,
Described material processing device 1 is provided with three groups of conveyer belts 101, and every group of conveyer belt 101 both sides are equipped with some groups of work
Platform 102, workbench 102 is used for repairing raw material;
Referring to Fig. 2-Fig. 3, described puncture injection machine 3 top is provided with feed liquid reserve tank, a described puncture injection machine 3
Bottom is provided with puncture roller press mechanism 31, and described puncture roller press mechanism 31 includes two groups of roller press mechanism, and every group of roller press mechanism is equipped with
Transport platform 32, described transport platform 32 top is provided with two groups of roll-in cylinders, and described roll-in cylinder both sides are fixedly connected machine by support bar 34
On body, described roll-in cylinder surface is provided with puncture needle 33, described roll-in cylinder be hollow inside puncture needle 33 and be connected, described
It is provided with pipeline inside support bar 34 and connect with inside roll-in cylinder, the feed liquid storage at the pipeline communication top within described support bar 34
Standby case, pipeline is provided with valve 35 and is used for controlling feed liquid to shoot out flow, described No. two puncture injection machine 5 structures and a puncture injection
Machine 3 structure is identical;
Referring to Fig. 4, described tumbling device 4 is provided with tumbling mechanism 41, and described tumbling mechanism 41 is hollow sphere, sphere center position
It is provided with roating sphere 42, described roating sphere 42 is solid steel ball, and surface is provided with pressing body 43, described tumbling mechanism 41 and roating sphere
42 rotation directions are contrary;
Referring to Fig. 5, described blender 7 mainly includes agitator tank and supporter, and described stirring tank top is fixedly connected power
Mechanism 71, described actuating unit 71 bottom connects power output rod, is fixedly connected straight paddle in the middle part of described power output rod
72, described straight paddle 72 bottom is provided with two angle-assembled type paddles 73, the paddle angle of inclination of described angie type paddle 73
For 120 ° -170 °, described agitator tank both sides are provided with charging aperture 78, and described charging aperture 78 bottom is provided with charge door 76, described charging
Mouth 76 connects the nozzle 77 to agitator tank by pipeline, and described stirring pot bottom is taper and is provided with discharging opening 75, described
The tank bottoms inside of agitator tank of blender 7 is provided with dividing wall 74, and described dividing wall 74 is provided with discharge door, and described dividing wall 74 is taper
With agitator tank tank bottoms formation insulating space, facilitate discharging during discharging;
Referring to Fig. 6, described steaming plant 9 includes steaming device and steaming tray device, is provided with multigroup inside described steaming tray device
Steaming tray 91, described steaming tray device side is provided with import and export 92, and described steaming tray bottom of device is provided with inductive transducer 94, described sensing
Sensor includes temperature sensor, baroceptor, and described steaming device passes through gas pipeline 93 to steaming tray device delivered inside
Steam, carries out steaming and decocting to product.
A kind of sandwich ham process units of this preferred embodiment, staff repaiies to raw material on workbench 102
Whole, reject visible fat on Carnis Sus domestica and Carnis Gallus domesticus, knot hoof tissue, blood vessel, lymph, muscle key etc. respectively, destroy the fiber of meat as far as possible less
Tissue, the raw material trimming is placed on conveyer belt 101 and is transported in cutting machine 2, respectively Carnis Sus domestica and Carnis Gallus domesticus is cut, is cut to system
One size.The Carnis Sus domestica of well cutting and Carnis Gallus domesticus are respectively delivered to the conveying in a puncture injection machine 3, in a puncture injection machine 3
Platform 32 transport raw material, through roll-in cylinder, carries out roll-in using roll-in cylinder, the puncture needle 33 on roll-in cylinder surface is carried out to raw material to it
Puncture, the feed liquid having configured is passed through roll-in cylinder delivered inside to puncture needle 33 simultaneously, be injected in Pork-pieces using puncture needle 33
Inside chicken block, raw material is carried out pickled, be then conveyed in tumbling device 4, using tumbling mechanism 41 and roating sphere 42
Turn to different, raw material is carried out rolling, extrudes, rub, tumbling mechanism 41 and roating sphere 42 direction per minute change once, make meat
Block fully absorbs feed liquid, increases the dissolution of salting-in-protein, tenderization cube meat, then need not stand wait, directly be conveyed into No. two and wear
In thorn injector 5, again roll-in puncture injection feed liquid is carried out to it, after the completion of process, Pork-pieces and chicken block are passed through broken
Process smashed by machine 6, adds in blender 7 according still further to certain proportion and it is stirred, add Herba Alii fistulosi and fresh by charging aperture 78
Unqualified, Carnis Sus domestica, the chicken source of Folium Zanthoxyli Bungeani, adds starch and mixed powder by charge door 76, and then actuating unit 71 drives directly
Formula paddle 72 and angie type paddle 73 are stirred to it, are transported to vacuum press 8 by discharging opening 75 after the completion of stirring
Middle raw material is filled in corresponding shaping mould, sealed with vacuum seamer.Product after will be die-filling is delivered to steaming plant 9
In, adjust heating mode using gradient and cook, take out from steaming plant 9 after steaming and decocting 5h, be conveyed in chiller 10, with flowing
Filter water soak, be cooled to room temperature, be then sent through in 0-4 DEG C of freezer cooling, the demoulding is packed, preservation, transport.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all essences in the present invention
Any modification, equivalent or improvement made within god and principle etc., should be included within the scope of the present invention.