CN106353209A - Compressor packing verification testing method and device - Google Patents

Compressor packing verification testing method and device Download PDF

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Publication number
CN106353209A
CN106353209A CN201610954307.4A CN201610954307A CN106353209A CN 106353209 A CN106353209 A CN 106353209A CN 201610954307 A CN201610954307 A CN 201610954307A CN 106353209 A CN106353209 A CN 106353209A
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CN
China
Prior art keywords
compressor
test device
pitch
controller
processor
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Pending
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CN201610954307.4A
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Chinese (zh)
Inventor
洪稚鹏
赵杨宝
陈凯生
王海英
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TCL Rechi Huizhou Refrigeration Equipment Co Ltd
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TCL Rechi Huizhou Refrigeration Equipment Co Ltd
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Priority to CN201610954307.4A priority Critical patent/CN106353209A/en
Publication of CN106353209A publication Critical patent/CN106353209A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/32Investigating strength properties of solid materials by application of mechanical stress by applying repeated or pulsating forces
    • G01N3/36Investigating strength properties of solid materials by application of mechanical stress by applying repeated or pulsating forces generated by pneumatic or hydraulic means
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/0001Type of application of the stress
    • G01N2203/001Impulsive
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/003Generation of the force
    • G01N2203/0042Pneumatic or hydraulic means
    • G01N2203/0048Hydraulic means

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Control Of Positive-Displacement Pumps (AREA)

Abstract

The invention discloses a compressor packing verification testing method which comprises the following steps: S1, acquiring a bumpiness and vibration signal of a transport vehicle during running; S2, recording the acquired bumpiness and vibration signal into a processor, and forming bumpiness and vibration reference information data; S3, placing a to-be-tested packed compressor product on a testing device; S4, transmitting the bumpiness and vibration reference information data to a controller by the processor, and controlling the testing device to test the to-be-tested packed compressor product by the controller; and S5, inspecting whether the tested packing effect is complete, and judging whether the package meets the requirement. The invention also discloses a compressor packing verification testing device. The device disclosed by the invention has high practicability, the workload and test difficulty of a tester are reduced, the testing efficiency is improved, and the testing cost is reduced; and moreover, the existing compressor packing verification testing requirements are met, the device is easy to operate, flexible to use, high in practicality and convenient to popularize and use, is not influenced by the testing environment and has excellent market prospects.

Description

A kind of compressor package validation test method and device
Technical field
The invention belongs to compressor package validation test technical field is and in particular to a kind of compressor package validation test side Method and device.
Background technology
Compressor needs to carry out packaging to be delivered to client after producing, but during being actually delivered to client again, defeated Go out personnel to find, because every country and each regional development degree have differences, thus result in the road conditions of its conveying also not Identical, create very big difficulty to the package verification test of the compressor product after packaging.At present, existing compressor produces Enterprise, when being compressed the test of machine package verification, generally loads packaged compressor product in haulage vehicle, then drives Sail haulage vehicle to be detected on the spot under different road conditions, to guarantee the packaging efficiency of compressor.But in practice, it has been found that Compressor product after producing is carried out entrucking by this compressor package validation test, needs substantial amounts of manpower to be carried, examination Need special tester to be tracked during testing, and the loss to vehicle be larger, consume substantial amounts of time and labour force, Increased testing cost, simultaneously when the package verification being compressed machine product every time is tested, be required to look for similar transport The similar section of national, regional road conditions is tested, and because road conditions often change, therefore the compressor product of different batches More difficult difficulty and the requirement found similar road conditions, increased test when carrying out package verification test, vehicle is in survey simultaneously Can be affected by environment during examination, lead to the data of compressor package validation test measurement larger with the gap of practical situation, shadow Ring test effect.Therefore, how to improve existing compressor package validation test mode, improve efficiency and the essence of validation test Degree, reduces cost becomes enterprise's problem demanding prompt solution.
Content of the invention
In view of this, the technical problem to be solved in the present invention is a kind of low manufacture cost, practical compressor package Validation test method and device.
In order to solve above-mentioned technical problem, the present invention adopts following scheme to realize: a kind of compressor package validation test side Method, comprises the steps:
S1. collection haulage vehicle is in the pitch signal of different road conditions downward drivings;
S2. in the pitch signal typing processor that will gather, and the haulage vehicle made under different road conditions travels road conditions car Travel pitch reference information data;
S3. the compressor product after packaging to be tested is placed in test device;
S4. processor by pitch reference information data is activation to the controller being arranged between processor and test device, Controller simulates the pitch in this road conditions downward driving according to receiving pitch reference information Data Control test device Situation is tested to the compressor product after packaging to be tested;
S5. whether the packaging effect of the compressor product after the packaging to be tested after verification test complete, form judge to be measured Whether the compressor product after the packaging of examination meets the requirements.
Preferably, the specifically comprising the following steps that of step s1
S11. induction apparatuss and signal picker are loaded in haulage vehicle;
S12. haulage vehicle is travelled under different road conditions on the spot, and by induction apparatuss Real-time Collection vehicle travel process Pitch situation, and pitch situation is converted into the signal of telecommunication of pitch;
S13. the signal of telecommunication of the pitch of induction apparatuss Real-time Collection is converted to digital signal by signal picker;
S14. digital signal is analyzed through processor and stores.
Preferably, described induction apparatuss are accelerometer.
Preferably, described signal picker is dynamic signal acquisition module.
The invention also discloses a kind of compressor package validation test device, survey including processor, for analog compression machine The test device in test ring border and be arranged on the controller between processor and test device;Described processor is with controller even Connect, described controller is connected with test device, pitch signal is delivered to controller by described processor, and controller connects Test device simulation haulage vehicle is controlled to travel in the environment of different road conditions after receiving the pitch signal of processor generation Pitch situation the compressor product after packaging to be tested is compressed machine package verification test.
Preferably, described processor is computer.
Preferably, described controller is the controller of servosystem.
Preferably, described test device include for fix test device base, for placing compressor product Testboard and be arranged between base and testboard and be used for driving testboard simulating vehicle row in the environment of different road conditions The multiple telescopic components sailed;One end of described multiple telescopic components is all connected with base rotation, multiple telescopic components another End is rotated with testboard and is connected, and is supported by multiple telescopic component synergy and control testboard simulating vehicle not going the same way The motion track travelling in the environment of condition.
Preferably, the quantity of described telescopic component is six, and each two telescopic component is one group;Three groups of telescopic components are in The upper surface in base for the Triangle-Profile and the lower surface of testboard, and two of be arranged on base upper surface same group stretch Between assembly and testboard and two of be arranged on testboard same group of lower surface between telescopic component and base are in all Triangular structure.
Preferably, described telescopic component is electric hydaulic expansion link, and the base of electric hydaulic expansion link is upper with base Rotate between end face and connect, rotate between the clutch end of electric hydaulic expansion link and the lower surface of testboard and be connected, electronic The control end of hydraulically extensible bar is connected with controller, and controls the clutch end work of electric hydaulic expansion link by controller Make, the environment realizing testboard simulating vehicle in different road conditions travels.
Compared with prior art, the present invention changes traditional compressor package validation test pattern, has safe, Practical the advantages of, it is only necessary to induction apparatuss and signal picker are loaded in haulage vehicle during test, then drive transport Vehicle travels under different road conditions on the spot, carries out data acquisition, without by the compressor product people after packaging to be tested Removing to haulage vehicle of work, then drives haulage vehicle and travels it is not required that tester accompanies on the spot under different road conditions, Improve the personal safety of tester, reduce potential safety hazard;Real-time Collection haulage vehicle is gone under different road conditions on the spot The pitch information sailed, and carry out processing in typing processor, processor controls test device simulating vehicle by controller The pitch situation travelling in different road conditions is compressed machine package verification and surveys to the compressor product after packaging to be tested Examination is so that when being compressed the test of machine package verification, compressor product is placed on vehicle without using vehicle, Ran Houla The test travelling in different road conditions to compressor product, reduces workload and the difficulty of test of tester, improves test Efficiency, and not protected from environmental when testing, reduce testing cost, improve testing efficiency;Meanwhile, the top storing in processor Vibration information of winnowing with a dustpan can recycle the compressor product after the packaging to be tested of different batches is compressed machine packaging test Card test, reduces compressor package validation test cost;Meet existing compressor package validation test requirement, operation letter Single, using flexible, and the environmental effect that is not put to the test, practical, there is good market prospect, be easy to promote the use of.
Brief description
Fig. 1 is the schematic diagram of the compressor package validation test device of the present invention.
Fig. 2 is the structural representation of the test device in the compressor package validation test device of the present invention.
Fig. 3 is another angled arrangement schematic diagram of the test device in the compressor package validation test device of the present invention.
Specific embodiment
In order to allow those skilled in the art more fully understand technical scheme, below in conjunction with the accompanying drawings to the present invention It is further elaborated.
As shown in figure 1, a kind of compressor package validation test method, comprise the steps:
S1. collection haulage vehicle is in the pitch signal of different road conditions downward drivings;
The invention discloses a kind of compressor package validation test method, comprise the steps:
S1. collection haulage vehicle is in the pitch signal of different road conditions downward drivings.It specifically comprises the following steps that
S11. induction apparatuss and signal picker are loaded in haulage vehicle.
S12. driver drives haulage vehicle and is travelled on the spot under different road conditions.In the process of moving, by loading In the induction apparatuss Real-time Collection vehicle travel process in haulage vehicle pitch situation, and pitch situation is turned Turn to the signal of telecommunication of pitch.Described induction apparatuss are accelerometer.This accelerometer is sold in the market and can be adopted The accelerometer of collection acceleration information can achieve.By accelerometer Real-time Collection haulage vehicle different road conditions downward drivings acceleration The pitch situation of degree information and vehicle.
S13. induction apparatuss are connected with signal picker, and the signal of telecommunication of the pitch of Real-time Collection is passed through signal by induction apparatuss Harvester is converted to digital signal and is transmitted.In order to preferably gather haulage vehicle jolting in real time in different road conditions downward driving Vibration information, described signal picker is dynamic signal acquisition device.Described signal picker is to sell on market, and can Convert electrical signals to digital signal, and be capable of the dynamic of the pitch information of haulage vehicle that dynamic acquisition accelerometer is tested State signal picker.
S14. signal picker is connected with processor, and the signal picker real time digital signal that gathers and convert transmit to Processor, and be analyzed by processor and store.
S2. in the pitch signal typing processor that will gather, and the haulage vehicle made under different road conditions travels road The pitch reference information data that condition vehicle travels.Matlab complier runtime is installed in described computer R2012a software, this software is existing software.Described dynamic signal acquisition module uses model ni usb-9234 signal Capture card and in capture card install ni-daqmx 9.4 driver.And described matlab complier runtime Ni-daqmx 9.4 driver is installed in r2012a software, capture card and is existing software program, and commercially permissible Obtain, not in the protection domain of invention, described dynamic signal acquisition module is except using model ni usb-9234 signal Outside capture card, can also be similar to and be capable of the dynamic signal acquisition module of this function using other functions, not make one again One enumerates explanation.
S3. the compressor product after packaging to be tested is placed in test device.
S4. processor by pitch reference information data is activation to the control being arranged between processor and test device Device, controller shakes in jolting of this road conditions downward driving according to receiving the simulation of pitch reference information Data Control test device Emotionally condition is tested to the compressor product after packaging to be tested.
S5. whether the packaging effect of the compressor product after the packaging to be tested after verification test is complete, forms judgement Whether the compressor product after packaging to be tested meets the requirements.If the compressor product packaging after test and compressor performance All intact, then the packaging of explanation compressor product meets the requirements, if the compressor product packaging after test is damaged or presses Contracting machine breaks down, then the variation in packing of explanation compressor product closes and requires, and needs to carry out from the new bag designing compressor product Dress.
As shown in Figure 1 to Figure 3, the invention also discloses a kind of apply above-described compressor package validation test method Compressor package validation test device.A kind of compressor package validation test device, including processor 1, is used for analog compression The test device 2 of machine test environment and be arranged on the controller 3 between processor 1 and test device;Described processor 1 with Controller 3 connects, and described controller 3 is connected with test device 2, and pitch signal is delivered to control by described processor Device, controller controls test device simulation haulage vehicle in different road conditions after receiving the pitch signal that processor occurs The pitch situation of environment downward driving is compressed the test of machine package verification to the compressor product after packaging to be tested.
In order to preferably improve the processing controls ability of processor, described processor 1 is computer.Described computer Interior installation matlab complier runtime r2012a software, this software is existing software.And described matlab Complier runtime r2012a software is existing software program, and commercially can obtain, not in the guarantor of invention Shield scope.
In order to accurately simulate and reappearing pitch situation during different road conditions downward drivings for the haulage vehicle, described Controller 3 be servosystem controller.Described test device 2 include for fix test device base 21, be used for Place the testboard 22 of compressor product and be arranged between base 21 and testboard 22 and be used for driving testboard 22 to simulate Multiple telescopic components 23 that haulage vehicle travels in the environment of different road conditions;One end of described multiple telescopic components 23 all with Base 21 rotates and connects, and the other end of multiple telescopic components 23 is rotated with testboard and is connected, and passes through multiple telescopic components 23 Cooperation is with supporting and controlling the vibration that testboard simulating vehicle travels in the environment of different road conditions and collision situation.
The quantity of described telescopic component 23 is six, and each two telescopic component 23 is one group;Three groups of telescopic components 23 are in Triangle-Profile is in the lower surface of the upper surface of base 21 and testboard 22, and is arranged on the two of same group of base 21 upper surface Between individual telescopic component 23 and testboard 22 and be arranged on same group of lower surface of testboard 22 of two telescopic components 23 Structure all triangular in shape and base 21 between.Described telescopic component is electric hydaulic expansion link, the bottom of electric hydaulic expansion link Seat is connected with rotating between the upper surface of base 1, the lower surface of the clutch end of electric hydaulic expansion link and testboard 22 it Between rotate and connect, the control end of electric hydaulic expansion link is connected with controller 3, and controls electric hydaulic flexible by controller 3 The clutch end work of bar, the environment realizing testboard simulating vehicle in different road conditions travels.
During work, packaged compressor product to be tested is placed on testboard, early stage is adopted by computer on the spot Haulage vehicle under the different road conditions collecting and storing travels the pitch reference information data is activation that road conditions vehicle travels to watching The controller of dress system.The controller of servosystem controls test device after receiving the pitch reference information data of computer 2 pairs of packaged compressor products to be tested being placed on testboard carry out package verification test.Controller passes through electronic The control end of hydraulically extensible bar controls corresponding electric hydaulic expansion link work.And due to electric hydaulic expansion link and base it Between, be rotation between electric hydaulic expansion link and testboard and be connected, therefore, when the outfan of electric hydaulic expansion link works, Lead to testboard to change, tested thus realizing simulating vehicle and travelling in different road conditions.
Above implement described in servosystem in controller and telescopic component in addition to using part described above, Can also be entered using electric servo-drive system, Hydrauservo System and electrically-Hydrauservo System and electrically-electric servo-drive system Row controls, and does not illustrate one by one again.Described accelerometer, stressometer and displacement meter all can using existing accelerometer, Stressometer and displacement meter all can achieve this function.
Above-described embodiment is only the wherein specific implementation of the present invention, and its description is more concrete and detailed, but can not Therefore it is interpreted as the restriction to the scope of the claims of the present invention.It should be pointed out that for the person of ordinary skill of the art, Without departing from the inventive concept of the premise, some deformation can also be made and improve, these obvious alternative forms are equal Belong to protection scope of the present invention.

Claims (10)

1. a kind of compressor package validation test method is it is characterised in that comprise the steps:
S1. collection haulage vehicle is in the pitch signal of different road conditions downward drivings;
S2. in the pitch signal typing processor that will gather, and the haulage vehicle made under different road conditions travels road conditions car Travel pitch reference information data;
S3. the compressor product after packaging to be tested is placed in test device;
S4. processor by pitch reference information data is activation to the controller being arranged between processor and test device, Controller simulates the pitch in this road conditions downward driving according to receiving pitch reference information Data Control test device Situation is tested to the compressor product after packaging to be tested;
S5. whether the packaging effect of the compressor product after the packaging to be tested after verification test complete, form judge to be measured Whether the compressor product after the packaging of examination meets the requirements.
2. compressor package validation test method according to claim 1 it is characterised in that the concrete steps of step s1 such as Under:
S11. induction apparatuss and signal picker are loaded in haulage vehicle;
S12. haulage vehicle is travelled under different road conditions on the spot, and by induction apparatuss Real-time Collection vehicle travel process Pitch situation, and pitch situation is converted into the signal of telecommunication of pitch;
S13. the signal of telecommunication of the pitch of induction apparatuss Real-time Collection is converted to digital signal by signal picker;
S14. digital signal is analyzed through processor and stores.
3. compressor package validation test method according to claim 2 is it is characterised in that described induction apparatuss are to accelerate Rule.
4. compressor package validation test method according to claim 2 is it is characterised in that described signal picker is Dynamic signal acquisition module.
5. a kind of compressor package validation test device is it is characterised in that include processor (1), for the test of analog compression machine The test device (2) of environment and be arranged on controller (3) and test device between for the processor (1);Described processor (1) It is connected with controller (3), described controller (3) is connected with test device (2), described processor will be defeated for pitch signal Deliver to controller, controller controls test device simulation haulage vehicle not after receiving the pitch signal that processor occurs With the pitch situation travelling in the environment of road conditions, the compressor product after packaging to be tested is compressed with machine packaging to test Card test.
6. compressor package validation test device according to claim 5 is it is characterised in that described processor (1) is Computer.
7. compressor package validation test device according to claim 5 is it is characterised in that described controller (3) is The controller of servosystem.
8. compressor package validation test device according to claim 5 is it is characterised in that described test device (2) Including the base (21) for fixing test device, for placing the testboard (22) of compressor product and being arranged on base (21) and testboard (22) between and be used for driving testboard (22) simulating vehicle to travel in the environment of different road conditions multiple Telescopic component (23);One end of described multiple telescopic components (23) is all rotated with base (21) and is connected, multiple telescopic components (23) the other end is rotated with testboard and is connected, and is supported by multiple telescopic components (23) synergy and control testboard mould Intend the motion track that vehicle travels in the environment of different road conditions.
9. compressor package validation test device according to claim 8 is it is characterised in that described telescopic component (23) Quantity be six, each two telescopic component (23) be one group;Three groups of telescopic components (23) are triangular in shape to be distributed in base (21) Upper surface and testboard (22) lower surface, and be arranged on same group of base (21) upper surface of two telescopic components (23) And testboard (22) between and be arranged on same group of two telescopic components (23) of lower surface and the base of testboard (22) (21) structure all triangular in shape between.
10. compressor package validation test device according to claim 9 is it is characterised in that described telescopic component is Electric hydaulic expansion link, rotates between the base of electric hydaulic expansion link and the upper surface of base (1) and is connected, and electric hydaulic stretches Rotate between the clutch end of bar and the lower surface of testboard (22) and be connected, the control end of electric hydaulic expansion link and controller (3) connect, and control the clutch end work of electric hydaulic expansion link by controller (3), realize testboard simulating vehicle Travel in the environment of different road conditions.
CN201610954307.4A 2016-11-03 2016-11-03 Compressor packing verification testing method and device Pending CN106353209A (en)

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Application publication date: 20170125