CN106353209A - Compressor packing verification testing method and device - Google Patents
Compressor packing verification testing method and device Download PDFInfo
- Publication number
- CN106353209A CN106353209A CN201610954307.4A CN201610954307A CN106353209A CN 106353209 A CN106353209 A CN 106353209A CN 201610954307 A CN201610954307 A CN 201610954307A CN 106353209 A CN106353209 A CN 106353209A
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- 238000012360 testing method Methods 0.000 title claims abstract description 95
- 238000012795 verification Methods 0.000 title claims abstract description 16
- 238000012856 packing Methods 0.000 title abstract description 6
- 230000000694 effects Effects 0.000 claims abstract description 5
- 238000010200 validation analysis Methods 0.000 claims description 31
- 238000004806 packaging method and process Methods 0.000 claims description 29
- 230000006698 induction Effects 0.000 claims description 14
- 238000010998 test method Methods 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 6
- 230000004913 activation Effects 0.000 claims description 4
- 230000008569 process Effects 0.000 claims description 4
- 238000004088 simulation Methods 0.000 claims description 4
- 230000006835 compression Effects 0.000 claims description 3
- 238000007906 compression Methods 0.000 claims description 3
- 230000001133 acceleration Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/32—Investigating strength properties of solid materials by application of mechanical stress by applying repeated or pulsating forces
- G01N3/36—Investigating strength properties of solid materials by application of mechanical stress by applying repeated or pulsating forces generated by pneumatic or hydraulic means
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/0001—Type of application of the stress
- G01N2203/001—Impulsive
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/003—Generation of the force
- G01N2203/0042—Pneumatic or hydraulic means
- G01N2203/0048—Hydraulic means
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- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Control Of Positive-Displacement Pumps (AREA)
Abstract
The invention discloses a compressor packing verification testing method which comprises the following steps: S1, acquiring a bumpiness and vibration signal of a transport vehicle during running; S2, recording the acquired bumpiness and vibration signal into a processor, and forming bumpiness and vibration reference information data; S3, placing a to-be-tested packed compressor product on a testing device; S4, transmitting the bumpiness and vibration reference information data to a controller by the processor, and controlling the testing device to test the to-be-tested packed compressor product by the controller; and S5, inspecting whether the tested packing effect is complete, and judging whether the package meets the requirement. The invention also discloses a compressor packing verification testing device. The device disclosed by the invention has high practicability, the workload and test difficulty of a tester are reduced, the testing efficiency is improved, and the testing cost is reduced; and moreover, the existing compressor packing verification testing requirements are met, the device is easy to operate, flexible to use, high in practicality and convenient to popularize and use, is not influenced by the testing environment and has excellent market prospects.
Description
Technical field
The invention belongs to compressor package validation test technical field is and in particular to a kind of compressor package validation test side
Method and device.
Background technology
Compressor needs to carry out packaging to be delivered to client after producing, but during being actually delivered to client again, defeated
Go out personnel to find, because every country and each regional development degree have differences, thus result in the road conditions of its conveying also not
Identical, create very big difficulty to the package verification test of the compressor product after packaging.At present, existing compressor produces
Enterprise, when being compressed the test of machine package verification, generally loads packaged compressor product in haulage vehicle, then drives
Sail haulage vehicle to be detected on the spot under different road conditions, to guarantee the packaging efficiency of compressor.But in practice, it has been found that
Compressor product after producing is carried out entrucking by this compressor package validation test, needs substantial amounts of manpower to be carried, examination
Need special tester to be tracked during testing, and the loss to vehicle be larger, consume substantial amounts of time and labour force,
Increased testing cost, simultaneously when the package verification being compressed machine product every time is tested, be required to look for similar transport
The similar section of national, regional road conditions is tested, and because road conditions often change, therefore the compressor product of different batches
More difficult difficulty and the requirement found similar road conditions, increased test when carrying out package verification test, vehicle is in survey simultaneously
Can be affected by environment during examination, lead to the data of compressor package validation test measurement larger with the gap of practical situation, shadow
Ring test effect.Therefore, how to improve existing compressor package validation test mode, improve efficiency and the essence of validation test
Degree, reduces cost becomes enterprise's problem demanding prompt solution.
Content of the invention
In view of this, the technical problem to be solved in the present invention is a kind of low manufacture cost, practical compressor package
Validation test method and device.
In order to solve above-mentioned technical problem, the present invention adopts following scheme to realize: a kind of compressor package validation test side
Method, comprises the steps:
S1. collection haulage vehicle is in the pitch signal of different road conditions downward drivings;
S2. in the pitch signal typing processor that will gather, and the haulage vehicle made under different road conditions travels road conditions car
Travel pitch reference information data;
S3. the compressor product after packaging to be tested is placed in test device;
S4. processor by pitch reference information data is activation to the controller being arranged between processor and test device,
Controller simulates the pitch in this road conditions downward driving according to receiving pitch reference information Data Control test device
Situation is tested to the compressor product after packaging to be tested;
S5. whether the packaging effect of the compressor product after the packaging to be tested after verification test complete, form judge to be measured
Whether the compressor product after the packaging of examination meets the requirements.
Preferably, the specifically comprising the following steps that of step s1
S11. induction apparatuss and signal picker are loaded in haulage vehicle;
S12. haulage vehicle is travelled under different road conditions on the spot, and by induction apparatuss Real-time Collection vehicle travel process
Pitch situation, and pitch situation is converted into the signal of telecommunication of pitch;
S13. the signal of telecommunication of the pitch of induction apparatuss Real-time Collection is converted to digital signal by signal picker;
S14. digital signal is analyzed through processor and stores.
Preferably, described induction apparatuss are accelerometer.
Preferably, described signal picker is dynamic signal acquisition module.
The invention also discloses a kind of compressor package validation test device, survey including processor, for analog compression machine
The test device in test ring border and be arranged on the controller between processor and test device;Described processor is with controller even
Connect, described controller is connected with test device, pitch signal is delivered to controller by described processor, and controller connects
Test device simulation haulage vehicle is controlled to travel in the environment of different road conditions after receiving the pitch signal of processor generation
Pitch situation the compressor product after packaging to be tested is compressed machine package verification test.
Preferably, described processor is computer.
Preferably, described controller is the controller of servosystem.
Preferably, described test device include for fix test device base, for placing compressor product
Testboard and be arranged between base and testboard and be used for driving testboard simulating vehicle row in the environment of different road conditions
The multiple telescopic components sailed;One end of described multiple telescopic components is all connected with base rotation, multiple telescopic components another
End is rotated with testboard and is connected, and is supported by multiple telescopic component synergy and control testboard simulating vehicle not going the same way
The motion track travelling in the environment of condition.
Preferably, the quantity of described telescopic component is six, and each two telescopic component is one group;Three groups of telescopic components are in
The upper surface in base for the Triangle-Profile and the lower surface of testboard, and two of be arranged on base upper surface same group stretch
Between assembly and testboard and two of be arranged on testboard same group of lower surface between telescopic component and base are in all
Triangular structure.
Preferably, described telescopic component is electric hydaulic expansion link, and the base of electric hydaulic expansion link is upper with base
Rotate between end face and connect, rotate between the clutch end of electric hydaulic expansion link and the lower surface of testboard and be connected, electronic
The control end of hydraulically extensible bar is connected with controller, and controls the clutch end work of electric hydaulic expansion link by controller
Make, the environment realizing testboard simulating vehicle in different road conditions travels.
Compared with prior art, the present invention changes traditional compressor package validation test pattern, has safe,
Practical the advantages of, it is only necessary to induction apparatuss and signal picker are loaded in haulage vehicle during test, then drive transport
Vehicle travels under different road conditions on the spot, carries out data acquisition, without by the compressor product people after packaging to be tested
Removing to haulage vehicle of work, then drives haulage vehicle and travels it is not required that tester accompanies on the spot under different road conditions,
Improve the personal safety of tester, reduce potential safety hazard;Real-time Collection haulage vehicle is gone under different road conditions on the spot
The pitch information sailed, and carry out processing in typing processor, processor controls test device simulating vehicle by controller
The pitch situation travelling in different road conditions is compressed machine package verification and surveys to the compressor product after packaging to be tested
Examination is so that when being compressed the test of machine package verification, compressor product is placed on vehicle without using vehicle, Ran Houla
The test travelling in different road conditions to compressor product, reduces workload and the difficulty of test of tester, improves test
Efficiency, and not protected from environmental when testing, reduce testing cost, improve testing efficiency;Meanwhile, the top storing in processor
Vibration information of winnowing with a dustpan can recycle the compressor product after the packaging to be tested of different batches is compressed machine packaging test
Card test, reduces compressor package validation test cost;Meet existing compressor package validation test requirement, operation letter
Single, using flexible, and the environmental effect that is not put to the test, practical, there is good market prospect, be easy to promote the use of.
Brief description
Fig. 1 is the schematic diagram of the compressor package validation test device of the present invention.
Fig. 2 is the structural representation of the test device in the compressor package validation test device of the present invention.
Fig. 3 is another angled arrangement schematic diagram of the test device in the compressor package validation test device of the present invention.
Specific embodiment
In order to allow those skilled in the art more fully understand technical scheme, below in conjunction with the accompanying drawings to the present invention
It is further elaborated.
As shown in figure 1, a kind of compressor package validation test method, comprise the steps:
S1. collection haulage vehicle is in the pitch signal of different road conditions downward drivings;
The invention discloses a kind of compressor package validation test method, comprise the steps:
S1. collection haulage vehicle is in the pitch signal of different road conditions downward drivings.It specifically comprises the following steps that
S11. induction apparatuss and signal picker are loaded in haulage vehicle.
S12. driver drives haulage vehicle and is travelled on the spot under different road conditions.In the process of moving, by loading
In the induction apparatuss Real-time Collection vehicle travel process in haulage vehicle pitch situation, and pitch situation is turned
Turn to the signal of telecommunication of pitch.Described induction apparatuss are accelerometer.This accelerometer is sold in the market and can be adopted
The accelerometer of collection acceleration information can achieve.By accelerometer Real-time Collection haulage vehicle different road conditions downward drivings acceleration
The pitch situation of degree information and vehicle.
S13. induction apparatuss are connected with signal picker, and the signal of telecommunication of the pitch of Real-time Collection is passed through signal by induction apparatuss
Harvester is converted to digital signal and is transmitted.In order to preferably gather haulage vehicle jolting in real time in different road conditions downward driving
Vibration information, described signal picker is dynamic signal acquisition device.Described signal picker is to sell on market, and can
Convert electrical signals to digital signal, and be capable of the dynamic of the pitch information of haulage vehicle that dynamic acquisition accelerometer is tested
State signal picker.
S14. signal picker is connected with processor, and the signal picker real time digital signal that gathers and convert transmit to
Processor, and be analyzed by processor and store.
S2. in the pitch signal typing processor that will gather, and the haulage vehicle made under different road conditions travels road
The pitch reference information data that condition vehicle travels.Matlab complier runtime is installed in described computer
R2012a software, this software is existing software.Described dynamic signal acquisition module uses model ni usb-9234 signal
Capture card and in capture card install ni-daqmx 9.4 driver.And described matlab complier runtime
Ni-daqmx 9.4 driver is installed in r2012a software, capture card and is existing software program, and commercially permissible
Obtain, not in the protection domain of invention, described dynamic signal acquisition module is except using model ni usb-9234 signal
Outside capture card, can also be similar to and be capable of the dynamic signal acquisition module of this function using other functions, not make one again
One enumerates explanation.
S3. the compressor product after packaging to be tested is placed in test device.
S4. processor by pitch reference information data is activation to the control being arranged between processor and test device
Device, controller shakes in jolting of this road conditions downward driving according to receiving the simulation of pitch reference information Data Control test device
Emotionally condition is tested to the compressor product after packaging to be tested.
S5. whether the packaging effect of the compressor product after the packaging to be tested after verification test is complete, forms judgement
Whether the compressor product after packaging to be tested meets the requirements.If the compressor product packaging after test and compressor performance
All intact, then the packaging of explanation compressor product meets the requirements, if the compressor product packaging after test is damaged or presses
Contracting machine breaks down, then the variation in packing of explanation compressor product closes and requires, and needs to carry out from the new bag designing compressor product
Dress.
As shown in Figure 1 to Figure 3, the invention also discloses a kind of apply above-described compressor package validation test method
Compressor package validation test device.A kind of compressor package validation test device, including processor 1, is used for analog compression
The test device 2 of machine test environment and be arranged on the controller 3 between processor 1 and test device;Described processor 1 with
Controller 3 connects, and described controller 3 is connected with test device 2, and pitch signal is delivered to control by described processor
Device, controller controls test device simulation haulage vehicle in different road conditions after receiving the pitch signal that processor occurs
The pitch situation of environment downward driving is compressed the test of machine package verification to the compressor product after packaging to be tested.
In order to preferably improve the processing controls ability of processor, described processor 1 is computer.Described computer
Interior installation matlab complier runtime r2012a software, this software is existing software.And described matlab
Complier runtime r2012a software is existing software program, and commercially can obtain, not in the guarantor of invention
Shield scope.
In order to accurately simulate and reappearing pitch situation during different road conditions downward drivings for the haulage vehicle, described
Controller 3 be servosystem controller.Described test device 2 include for fix test device base 21, be used for
Place the testboard 22 of compressor product and be arranged between base 21 and testboard 22 and be used for driving testboard 22 to simulate
Multiple telescopic components 23 that haulage vehicle travels in the environment of different road conditions;One end of described multiple telescopic components 23 all with
Base 21 rotates and connects, and the other end of multiple telescopic components 23 is rotated with testboard and is connected, and passes through multiple telescopic components 23
Cooperation is with supporting and controlling the vibration that testboard simulating vehicle travels in the environment of different road conditions and collision situation.
The quantity of described telescopic component 23 is six, and each two telescopic component 23 is one group;Three groups of telescopic components 23 are in
Triangle-Profile is in the lower surface of the upper surface of base 21 and testboard 22, and is arranged on the two of same group of base 21 upper surface
Between individual telescopic component 23 and testboard 22 and be arranged on same group of lower surface of testboard 22 of two telescopic components 23
Structure all triangular in shape and base 21 between.Described telescopic component is electric hydaulic expansion link, the bottom of electric hydaulic expansion link
Seat is connected with rotating between the upper surface of base 1, the lower surface of the clutch end of electric hydaulic expansion link and testboard 22 it
Between rotate and connect, the control end of electric hydaulic expansion link is connected with controller 3, and controls electric hydaulic flexible by controller 3
The clutch end work of bar, the environment realizing testboard simulating vehicle in different road conditions travels.
During work, packaged compressor product to be tested is placed on testboard, early stage is adopted by computer on the spot
Haulage vehicle under the different road conditions collecting and storing travels the pitch reference information data is activation that road conditions vehicle travels to watching
The controller of dress system.The controller of servosystem controls test device after receiving the pitch reference information data of computer
2 pairs of packaged compressor products to be tested being placed on testboard carry out package verification test.Controller passes through electronic
The control end of hydraulically extensible bar controls corresponding electric hydaulic expansion link work.And due to electric hydaulic expansion link and base it
Between, be rotation between electric hydaulic expansion link and testboard and be connected, therefore, when the outfan of electric hydaulic expansion link works,
Lead to testboard to change, tested thus realizing simulating vehicle and travelling in different road conditions.
Above implement described in servosystem in controller and telescopic component in addition to using part described above,
Can also be entered using electric servo-drive system, Hydrauservo System and electrically-Hydrauservo System and electrically-electric servo-drive system
Row controls, and does not illustrate one by one again.Described accelerometer, stressometer and displacement meter all can using existing accelerometer,
Stressometer and displacement meter all can achieve this function.
Above-described embodiment is only the wherein specific implementation of the present invention, and its description is more concrete and detailed, but can not
Therefore it is interpreted as the restriction to the scope of the claims of the present invention.It should be pointed out that for the person of ordinary skill of the art,
Without departing from the inventive concept of the premise, some deformation can also be made and improve, these obvious alternative forms are equal
Belong to protection scope of the present invention.
Claims (10)
1. a kind of compressor package validation test method is it is characterised in that comprise the steps:
S1. collection haulage vehicle is in the pitch signal of different road conditions downward drivings;
S2. in the pitch signal typing processor that will gather, and the haulage vehicle made under different road conditions travels road conditions car
Travel pitch reference information data;
S3. the compressor product after packaging to be tested is placed in test device;
S4. processor by pitch reference information data is activation to the controller being arranged between processor and test device,
Controller simulates the pitch in this road conditions downward driving according to receiving pitch reference information Data Control test device
Situation is tested to the compressor product after packaging to be tested;
S5. whether the packaging effect of the compressor product after the packaging to be tested after verification test complete, form judge to be measured
Whether the compressor product after the packaging of examination meets the requirements.
2. compressor package validation test method according to claim 1 it is characterised in that the concrete steps of step s1 such as
Under:
S11. induction apparatuss and signal picker are loaded in haulage vehicle;
S12. haulage vehicle is travelled under different road conditions on the spot, and by induction apparatuss Real-time Collection vehicle travel process
Pitch situation, and pitch situation is converted into the signal of telecommunication of pitch;
S13. the signal of telecommunication of the pitch of induction apparatuss Real-time Collection is converted to digital signal by signal picker;
S14. digital signal is analyzed through processor and stores.
3. compressor package validation test method according to claim 2 is it is characterised in that described induction apparatuss are to accelerate
Rule.
4. compressor package validation test method according to claim 2 is it is characterised in that described signal picker is
Dynamic signal acquisition module.
5. a kind of compressor package validation test device is it is characterised in that include processor (1), for the test of analog compression machine
The test device (2) of environment and be arranged on controller (3) and test device between for the processor (1);Described processor (1)
It is connected with controller (3), described controller (3) is connected with test device (2), described processor will be defeated for pitch signal
Deliver to controller, controller controls test device simulation haulage vehicle not after receiving the pitch signal that processor occurs
With the pitch situation travelling in the environment of road conditions, the compressor product after packaging to be tested is compressed with machine packaging to test
Card test.
6. compressor package validation test device according to claim 5 is it is characterised in that described processor (1) is
Computer.
7. compressor package validation test device according to claim 5 is it is characterised in that described controller (3) is
The controller of servosystem.
8. compressor package validation test device according to claim 5 is it is characterised in that described test device (2)
Including the base (21) for fixing test device, for placing the testboard (22) of compressor product and being arranged on base
(21) and testboard (22) between and be used for driving testboard (22) simulating vehicle to travel in the environment of different road conditions multiple
Telescopic component (23);One end of described multiple telescopic components (23) is all rotated with base (21) and is connected, multiple telescopic components
(23) the other end is rotated with testboard and is connected, and is supported by multiple telescopic components (23) synergy and control testboard mould
Intend the motion track that vehicle travels in the environment of different road conditions.
9. compressor package validation test device according to claim 8 is it is characterised in that described telescopic component (23)
Quantity be six, each two telescopic component (23) be one group;Three groups of telescopic components (23) are triangular in shape to be distributed in base (21)
Upper surface and testboard (22) lower surface, and be arranged on same group of base (21) upper surface of two telescopic components (23)
And testboard (22) between and be arranged on same group of two telescopic components (23) of lower surface and the base of testboard (22)
(21) structure all triangular in shape between.
10. compressor package validation test device according to claim 9 is it is characterised in that described telescopic component is
Electric hydaulic expansion link, rotates between the base of electric hydaulic expansion link and the upper surface of base (1) and is connected, and electric hydaulic stretches
Rotate between the clutch end of bar and the lower surface of testboard (22) and be connected, the control end of electric hydaulic expansion link and controller
(3) connect, and control the clutch end work of electric hydaulic expansion link by controller (3), realize testboard simulating vehicle
Travel in the environment of different road conditions.
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CN201610954307.4A CN106353209A (en) | 2016-11-03 | 2016-11-03 | Compressor packing verification testing method and device |
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CN201610954307.4A CN106353209A (en) | 2016-11-03 | 2016-11-03 | Compressor packing verification testing method and device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109612853A (en) * | 2018-11-26 | 2019-04-12 | 深圳市华星光电技术有限公司 | Compression test device and its test method |
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