CN106352732B - Plug-in type enhanced heat exchange component and thermoexcell suitable for heat exchanger tube - Google Patents

Plug-in type enhanced heat exchange component and thermoexcell suitable for heat exchanger tube Download PDF

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Publication number
CN106352732B
CN106352732B CN201610700836.1A CN201610700836A CN106352732B CN 106352732 B CN106352732 B CN 106352732B CN 201610700836 A CN201610700836 A CN 201610700836A CN 106352732 B CN106352732 B CN 106352732B
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China
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heat exchange
exchanger tube
heat exchanger
scroll bar
enhanced heat
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CN106352732A (en
Inventor
刘志春
张凯
李鹏霄
梁运民
刘伟
杨金国
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Huazhong University of Science and Technology
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Huazhong University of Science and Technology
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F13/00Arrangements for modifying heat-transfer, e.g. increasing, decreasing
    • F28F13/06Arrangements for modifying heat-transfer, e.g. increasing, decreasing by affecting the pattern of flow of the heat-exchange media
    • F28F13/12Arrangements for modifying heat-transfer, e.g. increasing, decreasing by affecting the pattern of flow of the heat-exchange media by creating turbulence, e.g. by stirring, by increasing the force of circulation
    • F28F13/125Arrangements for modifying heat-transfer, e.g. increasing, decreasing by affecting the pattern of flow of the heat-exchange media by creating turbulence, e.g. by stirring, by increasing the force of circulation by stirring

Abstract

The invention discloses a kind of plug-in type enhanced heat exchange components suitable for heat exchanger tube, it includes the support rod being housed in heat exchanger tube and multiple enhanced heat exchange flow-disturbing units being arranged at intervals on the support rod, the support rod is provided with multiple spaced installation nodes along the axial direction setting of the heat exchanger tube.The enhanced heat exchange flow-disturbing unit includes the curved rod for being connected to the scroll bar of the support rod and being connected to the scroll bar, and the scroll bar is obliquely installed with the support rod.The scroll bar includes the fixing end for being connected to the node and the connecting pin for being vertically connected at the curved rod.The curved rod is symmetrical arranged relative to the scroll bar, and its cambered surface and the inner wall of the heat exchanger tube are parallel to each other.0.05 times of minimum range between the enhanced heat exchange flow-disturbing unit and the inner wall of the heat exchanger tube greater than zero and less than or equal to the heat exchange bore.The invention further relates to the thermoexcells with above-mentioned plug-in type enhanced heat exchange component.

Description

Plug-in type enhanced heat exchange component and thermoexcell suitable for heat exchanger tube
Technical field
The invention belongs to the turbulent flow reinforced field of heat exchange of heat exchanger tube, more particularly, to a kind of insertion suitable for heat exchanger tube Formula enhanced heat exchange component and thermoexcell with the plug-in type enhanced heat exchange component.
Background technique
The characteristics of thermoexcell is because of its high-efficiency and economic, is widely used in petroleum, metallurgy, chemical industry and communications and transportation Etc. industries, heat exchanger application in occupy leading position.In order to improve heat transfer effect, heat exchanger applications field is had been developed Enhanced heat exchange technology and theory.Core enhanced heat exchange theory proposes the energy and mass exchange mistake by reinforcing core flow region Journey, so that core flow region expands, the more uniform thinking of temperature.Not only make boundary layer thinner in this way, but also makes boundary layer Temperature gradient become larger, and then achieve the effect that enhanced heat exchange.Also one is the enhanced heat transfer modes based on surface, by right The fluid of near-wall is disturbed, and the development in boundary layer is constantly destroyed, and the thickness in boundary layer is thinned, and improves exchange capability of heat.
Enhanced heat exchange technology can totally be divided into tube side heat transfer enhancement technology and enhanced heat exchange in shell-side technology, manage interior insertion Object becomes in recent years as one of tube side heat transfer enhancement technology because the pattern and strengthening principle of turbulent element are all kinds of Popular research object and application.However, the enhanced heat transfer mode of insert is single in existing pipe, heat exchange efficiency is lower, Structure is more complicated, and not easy to be processed.
Summary of the invention
Aiming at the above defects or improvement requirements of the prior art, the present invention provides a kind of plug-in types suitable for heat exchanger tube Enhanced heat exchange component and thermoexcell are strong for the plug-in type in conjunction with the mode that core reinforcing and boundary layer are strengthened The structure for changing heat-exchanging component is designed.The enhanced heat exchange flow-disturbing unit includes scroll bar and the company for being connected to the support rod It is connected to the curved rod of the scroll bar, the scroll bar is obliquely installed on the support rod, and the scroll bar is used to form longitudinal Vortex, institute While stating longitudinal Vortex longitudinal development, itself generates whirlpool, and increasing laterally disturbance, the longitudinal Vortex can add in the flowing direction The disturbance of high current body, the exchange process of strengthening fluid quality and energy;Although the laterally disturbance can be such that flow resistance increases, It is also to reinforce the caloic exchange at wall surface and center stream region;The curved rod carries out the augmentation of heat transfer of part in boundary layer, Heat exchange efficiency is greatly improved, and structure is simple, it is easy to process.
To achieve the above object, according to one aspect of the present invention, it is strong to provide a kind of plug-in type suitable for heat exchanger tube Change heat-exchanging component comprising the support rod and multiple enhanced heat exchanges being arranged at intervals on the support rod being housed in heat exchanger tube Flow-disturbing unit, it is characterised in that:
The support rod is provided with multiple spaced installation nodes along the axial direction setting of the heat exchanger tube;
The enhanced heat exchange flow-disturbing unit includes the arc for being connected to the scroll bar of the support rod and being connected to the scroll bar Bar, the scroll bar are obliquely installed on the support rod;The scroll bar includes fixing end and connecting pin, and the fixing end is connected to The node, the connecting pin is vertical with the curved rod to be connect;The curved rod is symmetrical arranged relative to the scroll bar, and its Cambered surface and the inner wall of the heat exchanger tube are parallel to each other;Between the enhanced heat exchange flow-disturbing unit and the inner wall of the heat exchanger tube Minimum range be preferably greater than zero and be less than or equal to the heat exchange 0.05 times of bore.
Further, the arrangement density of the enhanced heat exchange flow-disturbing unit is 29 every meter.
Further, each node is fixedly connected with three enhanced heat exchange flow-disturbing units, and three enhanced heat exchanges are disturbed Stream unit is uniformly distributed;The arrangement density of the enhanced heat exchange flow-disturbing unit is 87 every meter.
Further, the curved rod is triangle, circle and ellipse perpendicular to the shape of the cross section of central axis One of shape.
Further, the angle at the inclination angle formed between the scroll bar and the support rod is 30 °, the curved rod pair The central angle answered is 36 °.
Further, the scroll bar is circle perpendicular to the shape of the cross section in length direction.
It is another aspect of this invention to provide that providing a kind of thermoexcell comprising heat exchanger tube, the thermoexcell It further include the plug-in type enhanced heat exchange component as described above for being suitable for heat exchanger tube.
In general, through the invention it is contemplated above technical scheme is compared with the prior art, using of the invention suitable For the plug-in type enhanced heat exchange component and thermoexcell of heat exchanger tube, the enhanced heat exchange flow-disturbing unit is described including being connected to The scroll bar of support rod and the curved rod for being connected to the scroll bar, the scroll bar are obliquely installed with the support rod, and the scroll bar is used While formation longitudinal Vortex, the longitudinal Vortex longitudinal development, itself generates whirlpool, increases laterally disturbance, the longitudinal Vortex energy Enough disturbances for reinforcing fluid in the flowing direction, the exchange process of strengthening fluid quality and energy;Although the laterally disturbance meeting Increase flow resistance, but also reinforces the caloic exchange at wall surface and center stream region;The curved rod boundary layer into The augmentation of heat transfer of row part, greatly improves heat exchange efficiency, and structure is simple, easy to process.
Detailed description of the invention
Fig. 1 is the left view for the thermoexcell structure that first embodiment of the invention provides.
Fig. 2 is the front view of the thermoexcell structure in Fig. 1.
Fig. 3 is the front view for the thermoexcell structure that second embodiment of the invention provides.
Fig. 4 is the speed vector figure of cross section where the center of the curved rod of plug-in type enhanced heat exchange component in Fig. 1.
Fig. 5 is the temperature field figure of cross section where the center of the curved rod in Fig. 4.
Fig. 6 is the motion pattern of cross section where the center of the curved rod in Fig. 4.
Fig. 7 is the coefficient of heat transfer Nu of the thermoexcell in Fig. 1 with the variation diagram of reynolds number Re.
Fig. 8 is the resistance coefficient f of the thermoexcell in Fig. 1 with the variation diagram of reynolds number Re.
Fig. 9 is the augmentation of heat transfer comprehensive performance evaluation index PEC of the thermoexcell in Fig. 1 with the variation of reynolds number Re Figure.
In all the appended drawings, identical appended drawing reference is used to denote the same element or structure, in which: 1- scroll bar, 2- arc Shape bar, 3- support rod, 4- heat exchanger tube.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawings and embodiments, right The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and It is not used in the restriction present invention.As long as in addition, technical characteristic involved in the various embodiments of the present invention described below Not constituting a conflict with each other can be combined with each other.
It please refers to Fig.1 to Fig.3, the thermoexcell that first embodiment of the invention provides comprising be suitable for heat exchanger tube Plug-in type enhanced heat exchange component and heat exchanger tube 4, the plug-in type enhanced heat exchange component is arranged in the heat exchanger tube 4.This reality It applies in mode, the mode that the plug-in type enhanced heat exchange component combination core flow is strengthened and boundary current is strengthened, described in strengthening The exchange capability of heat of heat exchanger tube.
The plug-in type enhanced heat exchange component includes support rod 3 and the reinforcing that multiple intervals are fixed on the support rod 3 Exchange heat flow-disturbing unit.In present embodiment, the length direction of the support rod 3 is axial parallel with the heat exchanger tube 4;The branch There are multiple spaced installation nodes on strut 3, multiple enhanced heat exchange flow-disturbing units are separately fixed at multiple peaces It fills on node.
The enhanced heat exchange flow-disturbing unit includes scroll bar 1 and the curved rod 2 for being connected to the scroll bar 1, and the scroll bar 1 is fixed It is connected to the installation node of the support rod 3, the curved rod 2 is vertical with the scroll bar 1 to be connect.It is described in present embodiment Scroll bar 1 is obliquely installed relative to the support rod 3;The scroll bar 1 includes fixing end and the connecting pin opposite with the fixing end, The fixing end is fixedly connected on the support rod 3, and the connecting pin is vertically connected at the center of the curved rod 2, i.e., described Curved rod 2 is symmetrical arranged relative to the connecting pin;The cambered surface of the curved rod 2 is parallel with the inner wall of the heat exchanger tube 4 to be set It sets.
Minimum range between the enhanced heat exchange flow-disturbing unit and the inner wall of the heat exchanger tube 4 is H, wherein 0 < H≤ 0.05D, D are the internal diameter of the heat exchanger tube 4.The scroll bar 1 is used to form longitudinal Vortex to disturb the core flow region of fluid, in turn The heat transfer in reinforcing core stream region;The curved rod 2 is used to disturb the boundary layer of fluid to carry out local augmentation of heat transfer.
In present embodiment, the scroll bar 1 and the curved rod 2 are process by round bar, and the scroll bar 1 is perpendicular to certainly The cross section in body length direction and the curved rod 2 are circle perpendicular to the cross section in length direction, it will be understood that It can be other shapes, such as triangle, ellipse in other embodiments;Each one reinforcing of installation node installation Exchange heat flow-disturbing unit, it will be understood that in other embodiments, each installation node can install the enhanced heat exchange of other quantity Flow-disturbing unit, such as two, three, it is each installation node installation multiple enhanced heat exchange flow-disturbing units it is symmetrical or Mal-distribution.
Using the performance of thermoexcell described in numerical simulation study, computation model parameter is as follows: the heat exchanger tube 4 is interior Diameter D is the round tube of 18mm, and the diameter Dr of the support rod 3 is 2mm, and the scroll bar 1 and the curved rod are that diameter d is 1mm Thin bar;The scroll bar 1 is 30 ° with the angle α that the support rod 3 is formed;The center of circle of the curved rod 2 is located at the support rod On 3 central axis, radius R=8mm, the corresponding central angle θ of the curved rod 2 is preferably 36 °, the enhanced heat exchange flow-disturbing Minimum range between unit and the inner wall of the heat exchanger tube 4 is that H is 0.5mm, i.e. H=0.028D;The enhanced heat exchange is disturbed Unit is flowed with the density arrangement of 29/meter (i.e. pitch P=35mm), and angle β is preferably 120 °, is evenly distributed on the support The periphery of bar 3;The numerical simulation of present embodiment is calculated using periodic boundary, and the cycle length of the heat exchanger tube 4 is taken as 105mm can be calculated according to pitch and three enhanced heat exchange flow-disturbing units can be set in a cycle length;If fluid is Water, and it is incompressible;Simulation process selects Reynolds number 250,500,750,1000,1250,1500 and 1,750 7, wall surface temperature For 340K, fluid inlet temperature 293K, the surface of the plug-in type enhanced heat exchange component is assumed to be insulation.It is appreciated that at it In his embodiment, the angle α that the scroll bar 1 is formed with the support rod 3 can be other angles.
Referring to Fig. 4, nucleus fluid under the guidance of the scroll bar 1, flows to the wall surface of the heat exchanger tube 4, it is described The longitudinal Vortex that scroll bar 1 is formed strengthens the quality of central area and wall area and the exchange process of energy.Meanwhile in the arc Under the guidance of shape bar 2, the fluid for reaching wall area can be spread to both sides, increase the strengthening region in boundary layer.
Referring to Fig. 5, from cross section where the center of the curved rod 2 (by the central axis of the curved rod 2 and vertical In the axial cross section of the heat exchanger tube 4) temperature field figure it is found that the lower fluid of the temperature of nucleus area compared with Greatly, the thermal boundary layer of especially described 1 region of scroll bar is relatively thin, the reason is that the scroll bar 1 guides the fluid of nucleus To the near wall of the heat exchanger tube 4;The curved rod 2 is obvious to the disturbance effect at wall surface, and boundary layer thickness is relative to it His region is obviously reduced very much, and temperature gradient is larger, thus Local Heat Transfer is remarkably reinforced;In the region without the curved rod 2, by The influence of the flowing front enhanced heat exchange flow-disturbing unit, since longitudinal Vortex still keeps certain intensity, so regional area Boundary layer also can be relatively thin, and regional area heat exchange is also enhanced, and suitable pitch can allow longitudinal Vortex in the heat exchanger tube 4 Inside being continuously available periodically enhances, so that there is the disturbance of longitudinal Vortex in the heat exchanger tube 4 always.
Referring to Fig. 6, the fluid is in the plug-in type enhanced heat exchange under the action of enhanced heat exchange flow-disturbing unit The two sides of component are symmetrically formed longitudinal Vortex, and while the longitudinal Vortex longitudinal development, itself generates whirlpool, increases laterally disturbance. The longitudinal Vortex can reinforce the disturbance of fluid, the exchange process of strengthening fluid quality and energy in the flowing direction;The cross Although flow resistance can be made to increase to disturbance, also reinforce the caloic exchange at wall surface and center stream region.
Fig. 7 to Fig. 9 is please referred to, the exchange capability of heat of the thermoexcell is indicated using dimensionless number nusselt number Nu, Nu is bigger, indicates that exchange capability of heat is better;Resistance is evaluated with resistance coefficient f, the smaller resistance cost for indicating the thermoexcell of f It is smaller;Integrated performance index PEC has then comprehensively considered heat exchange and has improved bring income and resistance raising bring cost,Nu0、f0When representing without the plug-in type enhanced heat exchange component is inserted into, the exchange capability of heat of the heat exchanger tube, Resistance.Re is directly proportional to tube fluid speed,ρ, μ, U are respectively the density, dynamic viscosity, speed of working medium.? In the range of reynolds number Re is 250~1750, exchange capability of heat Nu increases with the increase of reynolds number Re, described compared to not The heat exchanger tube of plug-in type enhanced heat exchange component, the exchange capability of heat for the thermoexcell that present embodiment provides improves 2.40~ 7.58 times, resistance improves 2.10~3.59 times, and integrated performance index PEC can reach 1.87~4.95, and (it is comprehensive that PEC is greater than 1 explanation It is better than light pipe to close heat transfer effect).
The enhanced heat exchange that the thermoexcell and first embodiment of the invention that second embodiment of the invention provides provide The structure of pipe is essentially identical, the difference lies in that three enhanced heat exchange flow-disturbing units of each installation node connection, three The enhanced heat exchange flow-disturbing unit is uniformly distributed along the periphery of the support rod 3, and the arrangement of the enhanced heat exchange flow-disturbing unit is close Degree is 87 every meter.
Using the plug-in type enhanced heat exchange component and thermoexcell suitable for heat exchanger tube of the invention, the enhanced heat exchange Flow-disturbing unit includes the curved rod for being connected to the scroll bar of the support rod and being connected to the scroll bar, the scroll bar and the support Bar is obliquely installed, and the scroll bar is used to form longitudinal Vortex, and while the longitudinal Vortex longitudinal development, itself generates whirlpool, increases Laterally disturbance, the longitudinal Vortex can reinforce the disturbance of fluid in the flowing direction, strengthening fluid quality and energy it is exchanged Journey;Although the laterally disturbance can be such that flow resistance increases, also reinforce the caloic exchange at wall surface and center stream region; The curved rod carries out the augmentation of heat transfer of part in boundary layer, greatly improves heat exchange efficiency, and structure is simple, is easy to add Work.
As it will be easily appreciated by one skilled in the art that the foregoing is merely illustrative of the preferred embodiments of the present invention, not to The limitation present invention, any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should all include Within protection scope of the present invention.

Claims (7)

1. a kind of plug-in type enhanced heat exchange component suitable for heat exchanger tube comprising the support rod that is housed in heat exchanger tube and multiple The enhanced heat exchange flow-disturbing unit being arranged at intervals on the support rod, it is characterised in that:
The support rod is provided with multiple spaced installation nodes along the axial direction setting of the heat exchanger tube;
The enhanced heat exchange flow-disturbing unit includes the curved rod for being connected to the scroll bar of the support rod and being connected to the scroll bar, institute Scroll bar is stated to be obliquely installed with the support rod;The scroll bar includes fixing end and connecting pin, and the fixing end is connected to the section Point, the connecting pin is vertical with the curved rod to be connect;The curved rod relative to the scroll bar be symmetrical arranged, and its cambered surface with The inner wall of the heat exchanger tube is parallel to each other;Minimum between the enhanced heat exchange flow-disturbing unit and the inner wall of the heat exchanger tube 0.05 times of distance greater than zero and less than or equal to the heat exchange bore;
The scroll bar is used to form longitudinal Vortex, and the longitudinal Vortex can reinforce the disturbance of fluid in the flowing direction, reinforces center The exchange process of the fluid mass and energy of region and wall area, meanwhile, under the guidance of the curved rod, reach wall region The fluid in domain can be spread to both sides, increase the strengthening region in boundary layer, in addition, while the longitudinal Vortex longitudinal development, from Body generates whirlpool, increases laterally disturbance, and the laterally disturbance reinforces the exchange of the caloic of wall area and central area;The arc Shape bar carries out the augmentation of heat transfer of part in boundary layer, to improve heat exchange efficiency.
2. being suitable for the plug-in type enhanced heat exchange component of heat exchanger tube as described in claim 1, it is characterised in that: the reinforcing is changed The arrangement density of hot flow-disturbing unit is 29 every meter.
3. being suitable for the plug-in type enhanced heat exchange component of heat exchanger tube as described in claim 1, it is characterised in that: each node is solid Surely three enhanced heat exchange flow-disturbing units are connected, three enhanced heat exchange flow-disturbing units are uniformly distributed;The enhanced heat exchange The arrangement density of flow-disturbing unit is 87 every meter.
4. the plug-in type enhanced heat exchange component as described in any one of claims 1-3 suitable for heat exchanger tube, it is characterised in that: institute It is one of triangle, circle and ellipse that curved rod, which is stated, perpendicular to the shape of the cross section of central axis.
5. the plug-in type enhanced heat exchange component as described in any one of claims 1-3 suitable for heat exchanger tube, it is characterised in that: institute The angle for stating the inclination angle formed between scroll bar and the support rod is 30 °, and the corresponding central angle of the curved rod is 36 °.
6. the plug-in type enhanced heat exchange component as described in any one of claims 1-3 suitable for heat exchanger tube, it is characterised in that: institute State scroll bar perpendicular to length direction cross section it is conveniently of circular shape.
7. a kind of thermoexcell comprising heat exchanger tube, it is characterised in that:
The thermoexcell further includes the plug-in type enhanced heat exchange as claimed in any one of claims 1 to 6 suitable for heat exchanger tube Component.
CN201610700836.1A 2016-08-22 2016-08-22 Plug-in type enhanced heat exchange component and thermoexcell suitable for heat exchanger tube Active CN106352732B (en)

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CN108050875B (en) * 2017-11-14 2019-06-07 华中科技大学 A kind of sheet eddy generator insert structure and heat exchanger tube suitable for heat exchanger tube

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US2895508A (en) * 1955-11-23 1959-07-21 Patterson Kelley Company Inc Heat exchange conduit
HU173583B (en) * 1976-06-30 1979-06-28 Energiagazdalkodasi Intezet Device for increasing the heat transfer in heat exchanger tubes
US4190105A (en) * 1976-08-11 1980-02-26 Gerhard Dankowski Heat exchange tube
IT1166842B (en) * 1979-05-21 1987-05-06 Trojani Benito Luigi FINISHED TUBE FOR HEAT EXCHANGERS
CN101435673B (en) * 2008-12-09 2010-08-11 华中科技大学 Reinforced heat transfer pipe
CN105115347B (en) * 2015-07-27 2017-04-12 华中科技大学 Flow-guiding plug-in device in heat exchange tube

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