CN106351667A - Cutter head torque abnormality monitoring system for TBM - Google Patents

Cutter head torque abnormality monitoring system for TBM Download PDF

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Publication number
CN106351667A
CN106351667A CN201610730373.3A CN201610730373A CN106351667A CN 106351667 A CN106351667 A CN 106351667A CN 201610730373 A CN201610730373 A CN 201610730373A CN 106351667 A CN106351667 A CN 106351667A
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China
Prior art keywords
torque
cutter head
abnormality
cutterhead
cutter
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CN106351667B (en
Inventor
刘飞香
程永亮
郑大桥
何其平
龚文忠
罗建利
侯昆洲
蔡杰
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China Railway Construction Heavy Industry Group Co Ltd
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China Railway Construction Heavy Industry Group Co Ltd
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    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/10—Making by using boring or cutting machines
    • E21D9/1006—Making by using boring or cutting machines with rotary cutting tools
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/003—Arrangement of measuring or indicating devices for use during driving of tunnels, e.g. for guiding machines
    • G—PHYSICS
    • G16—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR SPECIFIC APPLICATION FIELDS
    • G16Z—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR SPECIFIC APPLICATION FIELDS, NOT OTHERWISE PROVIDED FOR
    • G16Z99/00—Subject matter not provided for in other main groups of this subclass

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Excavating Of Shafts Or Tunnels (AREA)

Abstract

An cutter head torque abnormality monitoring system for TBM comprises a cutter head torque acquisition device, connected with a cutter drive system of TBM for collecting cutter head torque data provided by the cutter drive system;a cutter torque data filtering device,connected with the cutter head torque acquisition device for calculating the corresponding mean value of the cutter head torque at the current time according to the cutter head torque data to obtain the mean value of the first cutter head torque; and an abnormality judging device, connected with the cutter head torque data filtering device for judging whether the cutter head torque data is abnormal based on the mean value of the first cutter head torque and the reference value of the preset cutter head torque. The system can monitor the torque abnormality of the TBM cutter drive system. According to the torque monitoring results, the system can automatically deal with the abnormality state so as to protect the cutter drive system and cutter head to meet the requirements of rapid construction of the tunnels.

Description

Cutter torque abnormity monitoring system for TBM
Technical Field
The invention relates to the technical field of tunnel engineering construction equipment, in particular to a cutter torque abnormity monitoring system for a TBM (tunnel boring machine).
Background
The TBM is a boring machine for hard rock tunnel construction, which includes: the tunnel excavation system comprises a propelling system, a cutter head system, a belt slag tapping system and other systems, and the tunnel excavation can be realized through the systems. The cutter head system is a core system for cutting the surrounding rock by the TBM and comprises a cutter head and a cutter head drive, and the cutter head system is safe and reliable in requirement and can meet the requirement of long-distance tunneling.
The cutter head torque is a key parameter of a cutter head system, and reflects the operation condition, the surrounding rock condition and the cutter head condition of a TBM operator, so that the real-time monitoring of the cutter head torque is required to be realized. Through the monitoring to the cutter head moment of torsion, can help solving operating personnel's unreasonable operation, can also provide the country rock condition in the place ahead (for example whether the place ahead is collapsed, rock country rock kind, rock hardness etc.) to operating personnel, also can reflect the cutter head actuating system simultaneously and whether have unusual, whether the cutter head hobbing cutter damages scheduling problem.
Disclosure of Invention
In order to solve the above problems, the present invention provides a cutter head torque abnormality monitoring system for a TBM, the system comprising:
the cutter head torque acquisition device is connected with a cutter head driving system of the TBM and is used for acquiring cutter head torque data provided by the cutter head driving system;
the cutter torque data filtering device is connected with the cutter torque acquisition device and used for calculating a cutter torque mean value corresponding to the current moment according to the cutter torque data to obtain a first cutter torque mean value;
and the abnormity judgment device is connected with the cutter head torque data filtering device and is used for judging whether the cutter head torque data is abnormal or not according to the first cutter head torque mean value and a preset cutter head torque reference value.
According to one embodiment of the invention, the cutterhead torque data filtering means includes an averaging filter.
According to an embodiment of the present invention, the cutterhead torque data includes cutterhead torque values within a preset time period before the current time, and the cutterhead torque data filtering device is configured to calculate a mean value of the cutterhead torque values within the preset time period before the current time, so as to obtain the first cutterhead torque mean value.
According to an embodiment of the present invention, the abnormality determination device determines whether a difference between the first cutter head torque mean value and a first preset cutter head torque reference value exceeds a first preset difference range, and if so, determines that the cutter head torque data is abnormal.
According to an embodiment of the present invention, the abnormality determination device generates a first torque abnormality signal if a difference between the first cutter head torque mean value and a first preset cutter head torque reference value exceeds a first preset difference range but does not exceed a second preset difference range, and generates a second torque abnormality signal if the difference between the first cutter head torque mean value and the first preset cutter head torque reference value exceeds the second preset difference range.
According to an embodiment of the present invention, the cutterhead torque data further includes a cutterhead torque value at the current time, the abnormality determining device further calculates a difference between the cutterhead torque value at the current time and the first cutterhead torque average value to obtain a current torque increment value, determines whether the difference between the current torque increment value and a second preset cutterhead torque reference value exceeds a third preset difference range, and if the difference exceeds the third preset difference range, determines that the cutterhead torque data is abnormal.
According to an embodiment of the present invention, the abnormality determination means generates a third torque abnormality signal if the difference between the current torque increment value and a second preset cutter disc torque reference value exceeds a third preset difference range but does not exceed a fourth preset difference range, and generates a second torque abnormality signal if the difference between the current torque increment value and a second preset cutter disc torque reference value exceeds the fourth preset difference range.
According to one embodiment of the invention, the system further comprises:
and the abnormality controller is connected with the abnormality judgment device and is used for performing corresponding abnormality control according to the torque abnormality signal generated by the abnormality judgment device.
According to one embodiment of the present invention, the abnormality controller includes an alarm controller connected to the abnormality determination device, the alarm controller being capable of generating alarm information according to the received first torque abnormality signal and/or third torque abnormality signal.
According to an embodiment of the present invention, the abnormality controller includes an override controller connected to the abnormality determination device, the override controller being capable of adjusting an operation state of the cutter head drive system in accordance with the received second torque abnormality signal.
The system and the method for monitoring the cutter torque data of the TBM can realize torque abnormity monitoring of the TBM cutter driving system, and can also realize automatic processing of the torque abnormity state according to the torque monitoring result, thereby realizing protection of the cutter driving system and the cutter and meeting the requirement of rapid tunnel construction.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required in the description of the embodiments or the prior art:
FIG. 1 is a schematic block diagram of a cutterhead torque anomaly monitoring system for a TBM in accordance with one embodiment of the present invention;
FIG. 2 is a flow chart of an implementation of a cutterhead torque anomaly monitoring method for a TBM according to one embodiment of the present invention;
FIG. 3 is a flow chart of an implementation of data filtering and anomaly determination according to one embodiment of the present invention;
FIG. 4 is a flow chart of an implementation of data filtering and anomaly determination according to another embodiment of the present invention;
fig. 5 is a flow chart of an implementation of data filtering and anomaly determination according to yet another embodiment of the present invention.
Detailed Description
The following detailed description of the embodiments of the present invention will be provided with reference to the drawings and examples, so that how to apply the technical means to solve the technical problems and achieve the technical effects can be fully understood and implemented. It should be noted that, as long as there is no conflict, the embodiments and the features of the embodiments of the present invention may be combined with each other, and the technical solutions formed are within the scope of the present invention.
In the following description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the embodiments of the invention. It will be apparent, however, to one skilled in the art that the present invention may be practiced without some of these specific details or with other methods described herein.
Additionally, the steps illustrated in the flow charts of the figures may be performed in a computer system such as a set of computer-executable instructions and, although a logical order is illustrated in the flow charts, in some cases, the steps illustrated or described may be performed in an order different than here.
At present, a cutter driving system for TBM does not have a torque monitoring function, and monitoring of cutter torque abnormality only depends on judgment of an experienced driver, so that the requirements of tunnel rapid construction and protection and intelligent control on the cutter system cannot be met.
In view of the above problems in the prior art, the present embodiment provides a new cutterhead torque abnormality monitoring system for a TBM, and fig. 1 shows a schematic structural diagram of the system in the present embodiment.
As shown in fig. 1, a cutterhead torque abnormality monitoring system 100 for a TBM provided by the present embodiment is connected to a cutterhead driving system 101 of the TBM, and monitors the cutterhead torque abnormality by acquiring the cutterhead torque output by the cutterhead driving system 101. Specifically, the system 100 preferably includes: a cutterhead torque acquisition device 102, a cutterhead torque data filtering device 103, an abnormality judgment device 104 and an abnormality controller 105.
To more clearly demonstrate the purpose, principle and advantages of the cutterhead torque abnormality monitoring system 100 provided by the present embodiment, the specific operation principle and operation process of the system 100 will be described below with reference to the cutterhead torque abnormality monitoring method for a TBM shown in fig. 2.
The cutterhead torque acquisition device 102 is connected with the cutterhead driving system 101, and when monitoring the cutterhead torque abnormality, firstly, the cutterhead torque acquisition device 102 acquires cutterhead torque data provided by the cutterhead torque system 101 to the cutterhead in step S201. Since the cutterhead is driven by the torque provided by the cutterhead drive system 101, the drive force data received by the cutterhead can be obtained by monitoring the output torque of the cutterhead drive system 101.
If the data sampling frequency is high, the finally obtained monitoring result of the cutter head torque abnormity is more accurate, but the data volume needing to be processed in the intermediate process is large; if the data sampling frequency is low, the accuracy of the finally obtained monitoring result of the cutter head torque abnormity is influenced, but the data volume required to be processed in the intermediate process is small. Therefore, it should be noted that in different embodiments of the present invention, the data sampling frequency configured by the cutterhead torque acquisition device 102 can be configured to be different reasonable values according to actual needs, and the present invention is not limited thereto.
In order to ensure the accuracy of the finally obtained abnormality monitoring result, in this embodiment, the cutter head torque acquisition device 102 preferably starts to acquire the cutter head torque data when a specific starting condition is met. Specifically, the above-mentioned specific starting condition may preferably refer to a specific cutterhead rotation speed and/or cutterhead thrust, at which the cutterhead driving system 101 will stably operate in a specific state, so that the acquired cutterhead torque data can more accurately reflect the operation states of the cutterhead driving system 101 and the cutterhead.
It should be noted that, for different TBMs and the operating states of the same TBM under different working conditions, the cutter rotational speed and/or the cutter thrust may adopt different values, so the present invention does not limit the specific values of the cutter rotational speed and the cutter thrust.
After acquiring the cutter torque data, the cutter torque acquisition device 102 transmits the acquired cutter torque data to the cutter torque data filtering device 103 connected with the cutter torque data acquisition device. The cutter head torque data filtering device 103 performs mean value filtering on the received cutter head torque data in step S202, that is, calculates a cutter head torque mean value corresponding to the current time, so as to obtain a first cutter head torque mean value.
In this embodiment, the cutterhead torque acquisition device 102 is preferably implemented by using an averaging filter. The cutter torque data acquired by the cutter torque acquisition device 102 includes both the cutter torque value at the current time (i.e., the current sampling point) and the cutter torque value within a preset time period before the current time (i.e., a preset number of sampling points connected to the current sampling point), and the first cutter torque average value is obtained by calculating an average value of the cutter torque values within the preset time period before the current time.
Specifically, in this embodiment, the first blade disc torque average value may be calculated according to the following expression:
T ‾ n = 1 n - 1 Σ i = 1 n - 1 T i - - - ( 1 )
wherein,indicating the cutter head torque value, T, at time n (i.e., the current time)iIndicating the cutterhead torque value at the ith moment.
It should be noted that, in different embodiments of the present invention, the number of sampling points (i.e., the length of the preset time period) for calculating the average value of the first cutter head torque may be configured to be different reasonable values according to actual needs, and the present invention is not limited thereto.
Meanwhile, it should be noted that, in other embodiments of the present invention, the cutter head torque acquisition device may further filter the received cutter head torque data according to the cutter head system related parameters, the surrounding rock conditions, and the actual experience values, so as to obtain the first cutter head torque average value, which is not limited in this respect.
As shown in fig. 2, after the first cutter head torque average value is obtained, the cutter head torque data filtering device 103 transmits the obtained first cutter head torque average value to the abnormality determining device 104, and the abnormality determining device 104 determines whether the cutter head torque data acquired by the cutter head torque acquiring device 102 is abnormal according to the received first cutter head torque average value and a preset cutter head torque reference value in step S203.
Specifically, as shown in fig. 3, in the present embodiment, after receiving the first cutter head torque average value transmitted by the cutter head torque data filtering device 103, the abnormality determining device 104 calculates a difference value between the first cutter head torque average value and the first preset cutter head torque reference value in step S301Namely, the existence of:
Δ T ‾ n = T ‾ n - T n p - - - ( 2 )
wherein,and the reference value of the first preset cutter head torque corresponding to the current moment is shown.
In this embodiment, the first preset cutterhead torque reference value corresponding to each time is preferably stored in a known control rule table, and the abnormality determination device 104 may obtain the first preset cutterhead torque reference value corresponding to each time by querying the control rule table.
When the difference is obtainedThereafter, the abnormality determination means 104 will determine the difference in step S302Whether the first preset difference range is exceeded. If the difference is not equal toIf the range of the first preset difference is not exceeded, it indicates that the fluctuation range of the cutter head torque data is within the allowable range, and at this time, the abnormality determination device 104 determines that the cutter head torque data acquired by the cutter head torque acquisition device 102 is normal in step S306. And if the difference isIf the difference value exceeds the first preset difference value range, the abnormality judgment device 104 judges that the cutterhead torque data acquired by the cutterhead torque acquisition device 102 is abnormal and generates a torque abnormal signal.
To more clearly show the abnormal state of the cutterhead torque data, as shown in fig. 3, in the present embodiment, if the difference is large, the data is processedIf the difference exceeds the first preset difference range, the abnormality determination device 104 will further determine the difference in step S303Exceeding a second preset difference range. Wherein the first predetermined difference range is included in the second predetermined difference range.
If the difference is not the sameIf the difference exceeds the first preset difference range but does not exceed the second preset difference range, the abnormality determination device 104 will generate a first torque abnormality signal in step S305; and if the difference isIf the second preset difference range is exceeded, the abnormality determination device 104 generates a second torque abnormality signal in step S304. The cutter head torque data anomaly condition characterized by the second torque anomaly signal is more severe than the cutter head torque data anomaly condition characterized by the first torque anomaly signal.
As shown in fig. 1 again, in the present embodiment, when the abnormality determination device 104 determines that there is an abnormality in the cutter torque data, it transmits its own generated torque abnormality signal to the abnormality controller 105, so that the abnormality controller performs corresponding abnormality control according to the received torque abnormality signal.
Specifically, in the present embodiment, the abnormality controller 105 preferably includes an alarm and an override controller. If the abnormality controller 105 receives the first torque abnormality signal, it indicates that the cutterhead torque data is abnormal, but the data deviation is within a certain range (for example, a second preset difference range), and at this time, the alarm will respond to the first torque abnormality signal to generate alarm information (for example, an indicator lamp flickers or an alarm sound is played) according to the torque overrun condition, the thrust condition and the operation condition, so as to prompt the operator that the cutterhead torque data is abnormal at this time.
And if the abnormality controller 105 receives the second torque abnormality signal, the abnormality state of the cutterhead torque data is relatively serious, and at the moment, the override controller responds to the second torque abnormality signal to adjust the running state of the cutterhead driving system 101 according to the second torque abnormality signal, the torque overrun condition, the thrust condition and the operation condition so as to reduce the corresponding blade propelling force until the cutterhead is stopped, so that the cutterhead is protected.
Of course, if the abnormality controller 105 receives the second torque abnormality signal, the alarm and the override controller may simultaneously respond to the second torque abnormality signal, and the alarm generates corresponding alarm information, and the override controller adjusts the operation state of the cutter head driving system 101, as required, but the invention is not limited thereto.
It should be noted that, in other embodiments of the present invention, the abnormality determining device 104 may determine whether there is an abnormality in the cutter torque data according to the first cutter torque average value in other reasonable manners, which is not limited to this.
For example, in an embodiment of the present invention, the abnormality determining device 104 may also determine whether there is an abnormality in the cutter head torque data by using the method shown in fig. 4. Specifically, after receiving the first cutter disc torque average value transmitted by the cutter disc torque data filtering device 103, the abnormality determination device 104 calculates a difference between the cutter disc torque value at the current time and the first cutter disc torque average value in step S401, so as to obtain a current torque increment value Δ TnI.e. there is:
ΔT n = T n - T ‾ n - - - ( 3 )
wherein, TnIndicating the current timeAnd 6, the torque value of the cutter head.
When the current torque increment value delta T is obtainednThereafter, the abnormality determination device 104 will calculate the current torque increase value Δ T in step S402nAnd a second preset cutter head torque reference value by a difference value delta T'nI.e. there is:
ΔT n ′ = ΔT n - T n q - - - ( 4 )
wherein,and the reference value of the second preset cutterhead torque corresponding to the current moment is shown.
In this embodiment, the second preset cutterhead torque reference value corresponding to each time is preferably stored in a known control rule table, and the abnormality judgment device 104 may obtain the second preset cutterhead torque reference value corresponding to each time by querying the control rule table.
When the difference value delta T 'is obtained'nThen, the abnormality determination device 104 determines the difference Δ T 'in step S403'nWhether it exceeds a third preset difference range. If the difference is Delta T'nIf the third preset difference range is not exceeded, it indicates that the fluctuation range of the cutter head torque data is within the allowable range, and at this time, the abnormality determination device 104 determines that the cutter head torque data acquired by the cutter head torque acquisition device 102 is normal in step S407. And if the difference is Delta T'nIf the difference value exceeds the third preset difference value range, the abnormality judgment device 104 judges that the cutter head torque data acquired by the cutter head torque acquisition device 102 is abnormal at the momentAnd generates a torque anomaly signal.
To more clearly show the abnormal state of the cutterhead torque data, as shown in FIG. 4, if the difference is Δ T 'in this embodiment'nIf the difference value exceeds the third preset difference value range, the abnormality determination device 104 will further determine the difference value Δ T 'in step S404'nExceeding a fourth preset difference range. Wherein the third predetermined difference range is included in the fourth predetermined difference range.
If the difference is delta T'nIf the difference exceeds the third preset difference range but does not exceed the fourth preset difference range, the abnormality determination device 104 will generate a third torque abnormality signal in step S406; and if the difference is delta T'nIf the fourth preset difference range is exceeded, the abnormality determination device 104 generates a second torque abnormality signal in step S405. The cutter head torque data abnormal condition characterized by the second torque abnormal signal is more severe than the cutter head torque data abnormal condition characterized by the third torque abnormal signal.
In this embodiment, when the abnormality determination device 104 determines that there is an abnormality in the cutter torque data, it also transmits a torque abnormality signal generated by itself to the abnormality controller 105, so that the abnormality controller 105 performs corresponding abnormality control according to the received torque abnormality signal.
Specifically, in this embodiment, the abnormality controller 105 preferably includes an alarm and an override controller. If the anomaly controller 105 receives the third torque anomaly signal, it indicates that the cutterhead torque data is anomalous, but the data deviation is within a certain range (for example, a fourth preset difference range), and at this time, the alarm will respond to the third torque anomaly signal to generate alarm information (for example, an indicator lamp flickers or an alarm sound is played) according to the torque overrun condition, the thrust condition and the operating condition, so as to prompt the operator that the cutterhead torque data is anomalous at this time.
And if the abnormality controller 105 receives the second torque abnormality signal, the abnormality state of the cutterhead torque data is relatively serious, and at the moment, the override controller responds to the second torque abnormality signal to adjust the running state of the cutterhead driving system 101 according to the second torque abnormality signal, the torque overrun condition, the thrust condition and the operation condition so as to reduce the corresponding blade propelling force until the cutterhead is stopped, so that the cutterhead is protected.
Of course, if the abnormality controller 105 receives the second torque abnormality signal, the alarm and the override controller may simultaneously respond to the second torque abnormality signal, and the alarm generates corresponding alarm information, and the override controller adjusts the operation state of the cutter head driving system 101, as required, but the invention is not limited thereto.
In yet another embodiment of the present invention, the abnormality determining device 104 may also determine whether there is an abnormality in the cutter head torque data in the manner shown in fig. 5. Since the implementation principle and implementation process of steps S501 to S512 shown in fig. 5 are similar to those in fig. 3 and fig. 4, detailed description of the specific implementation flow of fig. 5 is omitted here.
The torque data monitoring system and the torque data monitoring method for the cutter head of the TBM can realize torque abnormity monitoring of the cutter head driving system of the TBM, and can also realize automatic processing of the torque abnormity state according to the torque monitoring result, so that the protection of the cutter head driving system and the cutter head is realized, and the requirement of rapid tunnel construction is met.
It is to be understood that the disclosed embodiments of the invention are not limited to the particular structures or process steps disclosed herein, but extend to equivalents thereof as would be understood by those skilled in the relevant art. It is also to be understood that the terminology used herein is for the purpose of describing particular embodiments only, and is not intended to be limiting.
Reference in the specification to "one embodiment" or "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the invention. Thus, the appearances of the phrase "one embodiment" or "an embodiment" in various places throughout this specification are not necessarily all referring to the same embodiment.
While the above examples are illustrative of the principles of the present invention in one or more applications, it will be apparent to those of ordinary skill in the art that various changes in form, usage and details of implementation can be made without departing from the principles and concepts of the invention. Accordingly, the invention is defined by the appended claims.

Claims (10)

1. A cutterhead torque anomaly monitoring system for a TBM, the system comprising:
the cutter head torque acquisition device is connected with a cutter head driving system of the TBM and is used for acquiring cutter head torque data provided by the cutter head driving system;
the cutter torque data filtering device is connected with the cutter torque acquisition device and used for calculating a cutter torque mean value corresponding to the current moment according to the cutter torque data to obtain a first cutter torque mean value;
and the abnormity judgment device is connected with the cutter head torque data filtering device and is used for judging whether the cutter head torque data is abnormal or not according to the first cutter head torque mean value and a preset cutter head torque reference value.
2. The system of claim 1 wherein said cutterhead torque data filtering means includes an averaging filter.
3. The system of claim 2 wherein the cutterhead torque data includes cutterhead torque values within a predetermined time period before a current time, the cutterhead torque data filtering means being configured to average the cutterhead torque values within the predetermined time period before the current time to obtain the first cutterhead torque average.
4. The system of claim 3 wherein said anomaly determination means determines whether the difference between said first cutter head torque mean and a first predetermined cutter head torque reference exceeds a first predetermined difference range and if so, determines that said cutter head torque data is anomalous.
5. The system of claim 4, wherein the anomaly determination means generates a first torque anomaly signal if the difference between the first cutterhead torque mean value and a first preset cutterhead torque reference value exceeds a first preset difference range but does not exceed a second preset difference range, and generates a second torque anomaly signal if the difference between the first cutterhead torque mean value and the first preset cutterhead torque reference value exceeds the second preset difference range.
6. The system according to any one of claims 1 to 5, wherein the cutter head torque data further includes a cutter head torque value at the current time, the abnormality determination device further calculates a difference between the cutter head torque value at the current time and the first cutter head torque average value to obtain a current torque increment value, determines whether the difference between the current torque increment value and a second preset cutter head torque reference value exceeds a third preset difference range, and if so, determines that the cutter head torque data is abnormal.
7. The system of claim 6 wherein said anomaly determination means generates a third torque anomaly signal if the difference between said current torque increment value and a second predetermined cutterhead torque reference value exceeds a third predetermined difference range but does not exceed a fourth predetermined difference range, and generates a second torque anomaly signal if the difference between said current torque increment value and a second predetermined cutterhead torque reference value exceeds said fourth predetermined difference range.
8. The system of any one of claims 1 to 7, further comprising:
and the abnormality controller is connected with the abnormality judgment device and is used for performing corresponding abnormality control according to the torque abnormality signal generated by the abnormality judgment device.
9. The system of claim 8, wherein the abnormality controller includes an alarm controller connected to the abnormality determination device, the alarm controller being capable of generating an alarm message according to the received first torque abnormality signal and/or third torque abnormality signal.
10. The system of claim 8 or 9, wherein the abnormality controller includes an override controller connected to the abnormality determining device, the override controller being capable of adjusting an operating state of the cutterhead drive system in response to receiving the second torque abnormality signal.
CN201610730373.3A 2016-08-26 2016-08-26 A kind of cutter head torque exception monitoring system for TBM Active CN106351667B (en)

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CN109543268B (en) * 2018-11-14 2023-05-05 大连理工大学 Identification method of main influencing factors of TBM propulsion based on kriging model
CN109766621A (en) * 2019-01-03 2019-05-17 天津大学 A TBM cutter head torque determination method and system
CN109766621B (en) * 2019-01-03 2020-08-21 天津大学 TBM cutter head torque determination method and system
CN111706334A (en) * 2020-06-29 2020-09-25 盾构及掘进技术国家重点实验室 Method for monitoring abnormal torque of cutter head of shield tunneling machine in real time
CN111706334B (en) * 2020-06-29 2022-02-01 盾构及掘进技术国家重点实验室 Method for monitoring abnormal torque of cutter head of shield tunneling machine in real time
CN113982600A (en) * 2021-10-22 2022-01-28 中铁一局集团有限公司 Abnormal working condition early warning method based on idle speed torque
CN113982600B (en) * 2021-10-22 2023-12-22 中铁一局集团有限公司 Abnormal working condition early warning method based on idle torque

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