A kind of environment-friendly type road sound barrier based on total utilization of PCA
Technical field
The invention belongs to road travel noise abatement technical fields, it particularly relates to be integrated to a kind of based on flyash
The environment-friendly type road sound barrier utilized.
Background technology
With the fast development of highway communication, the travel speed of vehicle is getting faster, the road noise problem thus brought
It is more and more prominent, it is one of to eliminate and obstruct the most economical effective method of noise in both sides of highway setting sound barrier.Sound-screen at present
Barrier research is concentrated mainly on plastic-steel board, the coloured silk of concrete slab, steel plate, various light materials (glass fibre, mineral wool, asbestos etc.)
Steel plate etc., they are each advantageous, and there is also certain disadvantages.Sound-absorbing material of the country for road sound barrier is mainly thin glass
The inorfils class material such as cotton, mineral wool, intensity is relatively low, and brittleness is easily broken, and secondary pollution is easily caused after dust formation, after water suction is made moist
Sound absorbing performance weakens significantly, and there is an urgent need for seeking a kind of novel sound-absorbing material to overcome existing sound-absorbing material intensity low, durability is poor, ring
The deficiencies of border adaptability is weak and the feature of environmental protection is poor, develops high-performance novel noise barrier structure.
Primary solids waste of the flyash as coal-fired power plant, it has also become the single dirt of maximum of Chinese industrial solid waste
Dye source, it is enriched the heavy metal substance that a large amount of arsenic, lead and selenium etc. are detrimental to health and other pollutants.In China, mostly
Addressing, anti-flying, antiseep, the Anti-lost measure of number ash field are far not enough to reach the mesh of effectively prevention flyash environmental pollution
's.The sandstorm of approach the north of China main coal-producing area and thermal power plant is swept along and is largely handled on the way without non-proliferation
Flyash is transferred to North China, East China even Hongkong and Macro Tai Area, forms " coal dust is sudden and violent " for having great threat to public health.Fine coal
Ash comprehensive utilization has become one of Domestic Resources and the hot spot of Study on Environmental Protection.
Lytag has following excellent performance:(1) density is small, light.Its appearance is hard, and there is many in inside
More micropores;(2) heat preservation, heat-insulated, sound absorption, are more than 0.5 with the standby porous material average sound absorption coefficient of coal ash for manufacturing;(3) fire resisting
Property it is good, haydite have excellent fire resistance.Studies have shown that at a high temperature of 650 DEG C, haydite concrete can maintain intensity under room temperature
85%, and normal concrete can only maintain the 35%-75% of intensity under room temperature;(4) anti-seismic performance is good.Haydite concrete due to
Light weight, elasticity modulus is low, and anti-deformation is good, has preferable anti-seismic performance;(5) water absorption rate is low, anti-freezing property and durable
Performance is good.Above-mentioned excellent properties based on lytag can both efficiently use fine coal using it as sound barrier main material
The sound absorbing performance of grey porous material, and flyash can be largely consumed, and this kind of consumption ways will not cause secondary pollution, be one
Kind cleaning, efficient Land use systems have significant economic, social and environmental benefit.
Invention content
In order to solve the above technical problems, the present invention provides a kind of simple in structure, easy for construction, at low cost, durability and
The excellent environment-friendly type road sound barrier based on total utilization of PCA of environment-friendly type.
A kind of environment-friendly type road sound barrier based on total utilization of PCA of the present invention, the road sound barrier packet
Include the H profile steel column 2 that multiple intervals are located on bearing platform 3;It is corresponded between H profile steel column 2 and is equipped with compound suction at web position
Insulate against sound unit 1;Compound sound absorption unit 1 includes internal lytag plate 4 containing cavity, it is empty to be filled in lytag plate
Lytag 5 in chamber and it is covered in sound insulation coating 7 of the lytag plate far from sound source face;It is corresponding between H profile steel column 2
Splicing component 6 is equipped at the position of the edge of a wing;The material for preparing of the lytag plate 4 is specially:It is grouped as tri- groups by A, B, C,
A:B:The mass ratio of C is 1:1:6-8;Component A in parts by mass, including:40-80 parts of epoxy resin E-44 or E-51 or both
Mixture, 10-50 parts of elastomeric modification agent QS-P24F, 10 parts of phenyl glycidyl ether, 5 parts of 80 mesh waste rubber powders,
0.1 part of BYK-066N, 0.1 part of BYK-163;B component in parts by mass, including:100 parts of aqueous epoxy curing agent
GCA01 or GCA02,3 parts of Boron Trifluoride Ethylamine, 1 part of vinyltriethoxysilane;Component C is 3-5mm flyash ceramics
Grain.
A kind of environment-friendly type road sound barrier based on total utilization of PCA of the present invention, the lytag plate
4 be the composite board that there is continuous gap to run through inside and outside.In the composite board just through the gap of inside and outside
Enter inside sound barrier in noise, cavity is then connection in the longitudinal direction, convenient for the filling sucting sound material flyash into cavity
Haydite.
A kind of environment-friendly type road sound barrier based on total utilization of PCA of the present invention, the lytag 5
It is to have the lytag of continuous gap to be formed through Mechanical Crushing by inside, internal voids expose to surface, and are continuous grade
Match.The gap and its own inside and outside having that the lytag 5 is formed by lytag natural packing are perforative micro-
Hole plays excellent sound absorption effect.
A kind of environment-friendly type road sound barrier based on total utilization of PCA of the present invention, the splicing component 6 exist
Upper and lower position is equipped with equally distributed cavity, in order to which rainwater can flow freely in compound sound absorption module.
A kind of environment-friendly type road sound barrier based on total utilization of PCA of the present invention, the splicing component 6 with
The H profile steel column 2 of both sides connects.
A kind of environment-friendly type road sound barrier based on total utilization of PCA of the present invention, the splicing component 6 with
The H profile steel column 2 of both sides is kept at a distance.
A kind of environment-friendly type road sound barrier based on total utilization of PCA of the present invention, the splicing component 6
Length is 0.5-1 times of compound 1 length of sound absorption unit.
A kind of environment-friendly type road sound barrier based on total utilization of PCA of the present invention, the sound insulation coating 7 by
Styrene-acrylate emulsion coating containing nano-multilayered structures material is dried, thickness 1-3mm, which can be that solid color applies
Layer, or the multi-colored layer containing different pattern.
A kind of environment-friendly type road sound barrier based on total utilization of PCA of the present invention, the lytag plate
4 preparation method the specific steps are:
1) preparation of component A:Each raw material is chosen according to the ratio, and is sequentially added in reaction kettle, is stirred evenly up to component A,
Packing and storing;
2) preparation of B component:Each raw material is chosen according to the ratio, and is sequentially added in reaction kettle, is stirred evenly up to B component,
Packing and storing;
3) preparation process:Tri- kinds of component materials of A, B, C are weighed by quality proportioning, first component A and B component are mixed straight
To uniform milky emulsion is formed, component C is then added, stirs evenly up to lytag plate mixture, by solidification
It is molded up to lytag plate.
Compared with prior art, environment-friendly type road sound barrier structure of the present invention has the following advantages that:With flyash
Haydite is sound-absorbing material, using epoxyn as proximate matter cementitious matter, using nano modification styrene-acrylic coating as noise deadener, is constituted
Compound sound absorption cell density it is small, from heavy and light, sound absorption is efficient, and good appearance, can design different pattern beautifications
Environment;With elastic epoxy resin adhesive for compound sound absorption unit profile cementitious matter, compound sound absorption list can be assigned
The excellent mechanical property of member, intensity is high, and good toughness, strong shock resistance can bear the effect of dynamic load and wind load for a long time, durable
Property is good;Lytag plate containing cavity inside compound sound absorption unit, there is continuous gap to run through inside and outside for it, and internal
The lytag of free accumulation is filled, water can flow freely in compound sound absorption unit without retaining, therefore will not
It retains water to be filled in compound sound absorption unit hole and influence sound absorption effect, environmental suitability is strong;With lytag
For sound barrier main material, flyash can be largely consumed, and this kind of consumption ways will not cause secondary pollution, be a kind of clear
Clean, efficient Land use systems, environmental benefit are good.
Description of the drawings
Fig. 1:Environment-friendly type road sound barrier structure top view;Fig. 2:Environment-friendly type road sound barrier the structure left view;It is compound
Sound absorption unit -1, H profile steel column -2, bearing platform -3, lytag plate -4, lytag -5, splicing component -6, sound insulation
Coating -7.
Specific implementation mode
With reference to specific embodiment to the environment-friendly type highway sound-screen of the present invention based on total utilization of PCA
Barrier is described further, but protection scope of the present invention is not limited to this.
Embodiment 1
A kind of environment-friendly type road sound barrier based on total utilization of PCA, the road sound barrier include that multiple intervals are set
H profile steel column 2 on bearing platform 3;It is corresponded between H profile steel column 2 and is equipped with compound sound absorption unit 1 at web position;It is multiple
Mould assembly sound absorption unit 1 includes internal lytag plate 4 containing cavity, the flyash being filled in lytag plate cavity
Haydite 5 and it is covered in sound insulation coating 7 of the lytag plate far from sound source face;It corresponds between H profile steel column 2 and is set at the position of the edge of a wing
There is splicing component 6.
The material for preparing of the lytag plate 4 is specially:It is grouped as tri- groups by A, B, C, A:B:The mass ratio of C is 1:
1:6;Component A in parts by mass, including:40 parts of epoxy resin E-44,10 parts of elastomeric modification agent QS-P24F, 10 parts of benzene
Base glycidol ether, 5 parts of 80 mesh waste rubber powders, 0.1 part of BYK-066N, 0.1 part of BYK-163;B component presses mass parts
Meter, including:100 parts of aqueous epoxy curing agent GCA01,3 parts of Boron Trifluoride Ethylamine, 1 part of vinyl triethoxyl silicon
Alkane;Component C is 3mm lytags.
The preparation method of the lytag plate 4 the specific steps are:1) preparation of component A:Each raw material is chosen according to the ratio,
And sequentially add in reaction kettle, it stirs evenly up to component A, packing and storing;2) preparation of B component:Each raw material is chosen according to the ratio,
And sequentially add in reaction kettle, it stirs evenly up to B component, packing and storing;3) preparation process:A, B, C are weighed by quality proportioning
Component A and B component are first mixed up to the uniform milky emulsion of formation, component C are then added by three kinds of component materials,
It stirs evenly up to lytag plate mixture, by curing molding up to lytag plate.
The lytag plate 4 is the composite board that there is continuous gap to run through inside and outside.The composite panel
Enter inside sound barrier convenient for noise through the gap of inside and outside in material, cavity is then connection in the longitudinal direction, convenient for past
Filling sucting sound material lytag in cavity.The lytag 5 is passed through by the lytag that there is continuous gap in inside
Mechanical Crushing forms, and internal voids expose to surface, and is continuous grading.The lytag 5 by lytag from
Excellent sound absorption effect is played in the gap and its own perforative micropore in the inside and outside having that so accumulation is formed.The splicing structure
Part 6 is equipped with equally distributed cavity in upper and lower position.The splicing component 6 connects with the H profile steel column 2 of both sides.The splicing
The length of component 6 is 0.5 times of compound 1 length of sound absorption unit.The sound insulation coating 7 is by containing nano-multilayered structures material
Styrene-acrylate emulsion coating dry, thickness 1mm, the coating can be solid color coating, primarily serve noise barrier make
With, avoid noise pass through sound barrier, to slacken sound barrier function.Sound barrier be averaged acoustical reduction coefficient NRC be 0.60, sound insulation property
Energy/dB is 27.
Embodiment 2
A kind of environment-friendly type road sound barrier based on total utilization of PCA, the road sound barrier include that multiple intervals are set
H profile steel column 2 on bearing platform 3;It is corresponded between H profile steel column 2 and is equipped with compound sound absorption unit 1 at web position;It is multiple
Mould assembly sound absorption unit 1 includes internal lytag plate 4 containing cavity, the flyash being filled in lytag plate cavity
Haydite 5 and it is covered in sound insulation coating 7 of the lytag plate far from sound source face;It corresponds between H profile steel column 2 and is set at the position of the edge of a wing
There is splicing component 6.
The material for preparing of the lytag plate 4 is specially:It is grouped as tri- groups by A, B, C, A:B:The mass ratio of C is 1:
1:8;Component A in parts by mass, including:80 parts of epoxy resin E-51,50 parts of elastomeric modification agent QS-P24F, 10 parts of benzene
Base glycidol ether, 5 parts of 80 mesh waste rubber powders, 0.1 part of BYK-066N, 0.1 part of BYK-163;B component presses mass parts
Meter, including:100 parts of aqueous epoxy curing agent GCA01 or GCA02,3 parts of Boron Trifluoride Ethylamine, 1 part of three second of vinyl
Oxysilane;Component C is 5mm lytags.
The preparation method of the lytag plate 4 the specific steps are:1) preparation of component A:Each raw material is chosen according to the ratio,
And sequentially add in reaction kettle, it stirs evenly up to component A, packing and storing;2) preparation of B component:Each raw material is chosen according to the ratio,
And sequentially add in reaction kettle, it stirs evenly up to B component, packing and storing;3) preparation process:A, B, C are weighed by quality proportioning
Component A and B component are first mixed up to the uniform milky emulsion of formation, component C are then added by three kinds of component materials,
It stirs evenly up to lytag plate mixture, by curing molding up to lytag plate.
The lytag plate 4 is the composite board that there is continuous gap to run through inside and outside.The composite panel
Enter inside sound barrier convenient for noise through the gap of inside and outside in material, cavity is then connection in the longitudinal direction, convenient for past
Filling sucting sound material lytag in cavity.The lytag 5 is passed through by the lytag that there is continuous gap in inside
Mechanical Crushing forms, and internal voids expose to surface, and is continuous grading.The lytag 5 by lytag from
Excellent sound absorption effect is played in the gap and its own perforative micropore in the inside and outside having that so accumulation is formed.The splicing structure
Part 6 is equipped with equally distributed cavity in upper and lower position.The splicing component 6 and the H profile steel column 2 of both sides are kept at a distance.It is described
The length for splicing component 6 is 1 times of compound 1 length of sound absorption unit.The sound insulation coating 7 is by containing nano-multilayered structures material
The styrene-acrylate emulsion coating of material is dried, thickness 3mm, which is the multi-colored layer containing different pattern, primarily serves and makes an uproar
Sound iris action avoids noise from passing through sound barrier, to slacken sound barrier function.Sound barrier be averaged acoustical reduction coefficient NRC be 0.63,
Sound insulation property/dB is 29.
Embodiment 3
A kind of environment-friendly type road sound barrier based on total utilization of PCA, the road sound barrier include that multiple intervals are set
H profile steel column 2 on bearing platform 3;It is corresponded between H profile steel column 2 and is equipped with compound sound absorption unit 1 at web position;It is multiple
Mould assembly sound absorption unit 1 includes internal lytag plate 4 containing cavity, the flyash being filled in lytag plate cavity
Haydite 5 and it is covered in sound insulation coating 7 of the lytag plate far from sound source face;It corresponds between H profile steel column 2 and is set at the position of the edge of a wing
There is splicing component 6.
The material for preparing of the lytag plate 4 is specially:It is grouped as tri- groups by A, B, C, A:B:The mass ratio of C is 1:
1:7;Component A in parts by mass, including:30 parts of epoxy resin E-44 and 30 parts of E-51 mixtures, 30 parts of elastomeric modification
Agent QS-P24F, 10 parts of phenyl glycidyl ether, 5 parts of 80 mesh waste rubber powders, 0.1 part of BYK-066N, 0.1 part
BYK-163;B component in parts by mass, including:100 parts of aqueous epoxy curing agent GCA01,3 parts of Boron Trifluoride Ethylamine, 1
The vinyltriethoxysilane of part;Component C is 4mm lytags.
The preparation method of the lytag plate 4 the specific steps are:1) preparation of component A:Each raw material is chosen according to the ratio,
And sequentially add in reaction kettle, it stirs evenly up to component A, packing and storing;2) preparation of B component:Each raw material is chosen according to the ratio,
And sequentially add in reaction kettle, it stirs evenly up to B component, packing and storing;3) preparation process:A, B, C are weighed by quality proportioning
Component A and B component are first mixed up to the uniform milky emulsion of formation, component C are then added by three kinds of component materials,
It stirs evenly up to lytag plate mixture, by curing molding up to lytag plate.
The lytag plate 4 is the composite board that there is continuous gap to run through inside and outside.The composite panel
Enter inside sound barrier convenient for noise through the gap of inside and outside in material, cavity is then connection in the longitudinal direction, convenient for past
Filling sucting sound material lytag in cavity.The lytag 5 is passed through by the lytag that there is continuous gap in inside
Mechanical Crushing forms, and internal voids expose to surface, and is continuous grading.The lytag 5 by lytag from
Excellent sound absorption effect is played in the gap and its own perforative micropore in the inside and outside having that so accumulation is formed.The splicing structure
Part 6 is equipped with equally distributed cavity in upper and lower position.The splicing component 6 connects with the H profile steel column 2 of both sides.The splicing
The length of component 6 is 0.8 times of compound 1 length of sound absorption unit.The sound insulation coating 7 is by containing nano-multilayered structures material
Styrene-acrylate emulsion coating dry, thickness 2mm, the coating can be solid color coating, primarily serve noise barrier make
With, avoid noise pass through sound barrier, to slacken sound barrier function.Sound barrier be averaged acoustical reduction coefficient NRC be 0.61, sound insulation property
Energy/dB is 28.
Embodiment 4
A kind of environment-friendly type road sound barrier based on total utilization of PCA, the road sound barrier include that multiple intervals are set
H profile steel column 2 on bearing platform 3;It is corresponded between H profile steel column 2 and is equipped with compound sound absorption unit 1 at web position;It is multiple
Mould assembly sound absorption unit 1 includes internal lytag plate 4 containing cavity, the flyash being filled in lytag plate cavity
Haydite 5 and it is covered in sound insulation coating 7 of the lytag plate far from sound source face;It corresponds between H profile steel column 2 and is set at the position of the edge of a wing
There is splicing component 6.
The material for preparing of the lytag plate 4 is specially:It is grouped as tri- groups by A, B, C, A:B:The mass ratio of C is 1:
1:7;Component A in parts by mass, including:30 parts of epoxy resin E-44 and 30 parts of E-51 mixtures, 30 parts of elastomeric modification
Agent QS-P24F, 10 parts of phenyl glycidyl ether, 5 parts of 80 mesh waste rubber powders, 0.1 part of BYK-066N, 0.1 part
BYK-163;B component in parts by mass, including:100 parts of aqueous epoxy curing agent GCA01,3 parts of Boron Trifluoride Ethylamine, 1
Double spot Swertia patens ketone A (i.e. 1,3,6- trihydroxies -4,7- dimethoxys ketone) of part, 1 part of vinyltriethoxysilane;C groups
It is divided into 4mm lytags.
The preparation method of the lytag plate 4 the specific steps are:1) preparation of component A:Each raw material is chosen according to the ratio,
And sequentially add in reaction kettle, it stirs evenly up to component A, packing and storing;2) preparation of B component:Each raw material is chosen according to the ratio,
And sequentially add in reaction kettle, it stirs evenly up to B component, packing and storing;3) preparation process:A, B, C are weighed by quality proportioning
Component A and B component are first mixed up to the uniform milky emulsion of formation, component C are then added by three kinds of component materials,
It stirs evenly up to lytag plate mixture, by curing molding up to lytag plate.
The lytag plate 4 is the composite board that there is continuous gap to run through inside and outside.The composite panel
Enter inside sound barrier convenient for noise through the gap of inside and outside in material, cavity is then connection in the longitudinal direction, convenient for past
Filling sucting sound material lytag in cavity.The lytag 5 is passed through by the lytag that there is continuous gap in inside
Mechanical Crushing forms, and internal voids expose to surface, and is continuous grading.The lytag 5 by lytag from
Excellent sound absorption effect is played in the gap and its own perforative micropore in the inside and outside having that so accumulation is formed.The splicing structure
Part 6 is equipped with equally distributed cavity in upper and lower position.The splicing component 6 connects with the H profile steel column 2 of both sides.The splicing
The length of component 6 is 0.8 times of compound 1 length of sound absorption unit.The sound insulation coating 7 is by containing nano-multilayered structures material
Styrene-acrylate emulsion coating dry, thickness 2mm, the coating can be solid color coating, primarily serve noise barrier make
With, avoid noise pass through sound barrier, to slacken sound barrier function.Sound barrier be averaged acoustical reduction coefficient NRC be 0.73, sound insulation property
Energy/dB is 36.
Compared with prior art, environment-friendly type road sound barrier structure of the present invention has the following advantages that:
1) from heavy and light, sound absorption is efficient.The present invention is using lytag as sound-absorbing material, with epoxyn
Proximate matter cementitious matter, using nano modification styrene-acrylic coating as noise deadener, the compound sound absorption unit that is combined by above-mentioned material
Density is small, and from heavy and light, sound absorption is efficient, and good appearance, can design different patterns and beautify the environment.
2) intensity is high, and durability is good.The present invention is with elastic epoxy resin adhesive for compound sound absorption unit profile glue
Ramming material can assign compound sound absorption unit excellent mechanical property, and intensity is high, and good toughness, strong shock resistance can be long-term
The effect of dynamic load and wind load is born, durability is good.
3) water-tolerant, environmental suitability are strong.Compound flyash ceramic of the sound absorption inside modules containing cavity in the present invention
Grain plate, there is continuous gap to run through inside and outside, and the lytag of internal filling free accumulation for it, and water can be in compound suction
It is flowed freely in sound insulation module without retaining, therefore does not have and retain in water filled composite type sound absorption Module Pores and influence to inhale
Sound effective value, environmental suitability are strong.
4) feature of environmental protection is good.The present invention can largely consume flyash, and should using lytag as sound barrier main material
Kind of consumption ways will not cause secondary pollution, be a kind of cleaning, efficient Land use systems, and environmental benefit is good.