CN106348291A - Method for preparing active carbon by utilizing urban sludge - Google Patents

Method for preparing active carbon by utilizing urban sludge Download PDF

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Publication number
CN106348291A
CN106348291A CN201610891377.XA CN201610891377A CN106348291A CN 106348291 A CN106348291 A CN 106348291A CN 201610891377 A CN201610891377 A CN 201610891377A CN 106348291 A CN106348291 A CN 106348291A
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China
Prior art keywords
activated carbon
sludge
grinding
neutrality
baking
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CN201610891377.XA
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Inventor
韩颖慧
刘云鹏
李乐
宋利黎
李雪
吴天昊
李昕烨
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North China Electric Power University
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North China Electric Power University
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Priority to CN201610891377.XA priority Critical patent/CN106348291A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G11/00Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
    • H01G11/84Processes for the manufacture of hybrid or EDL capacitors, or components thereof
    • H01G11/86Processes for the manufacture of hybrid or EDL capacitors, or components thereof specially adapted for electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G11/00Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
    • H01G11/22Electrodes
    • H01G11/30Electrodes characterised by their material
    • H01G11/32Carbon-based
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/12Surface area
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/16Pore diameter
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/40Electric properties
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/13Energy storage using capacitors

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Carbon And Carbon Compounds (AREA)
  • Solid-Sorbent Or Filter-Aiding Compositions (AREA)

Abstract

The invention provides a method for preparing active carbon by utilizing urban sludge. The method comprises the following steps: a) standing by, drying, crushing and grinding the urban sludge, and then calcining under a vacuum condition; b) removing inorganic substance from the matter acquired in the step a); c) regulating pH value of a solution obtained in the step b) to be alkaline, washing till being neutral, and then washing with absolute ethyl alcohol; d) baking and grinding the matter obtained in the step c), thereby obtaining the active carbon. According to the method provided by the invention, the urban sludge is taken as the raw material and then is successively processed according to the steps of standing by, drying, crushing, grinding, vacuum calcining, removing inorganic substance, regulating pH value to be alkaline, washing till being neutral, and then washing with absolute ethyl alcohol, baking and grinding, so that the sludge-base activated carbon with larger specific area can be acquired. The active carbon is a mesoporous material, can be used as an electrode material and also can be used as an absorbing material.

Description

A kind of method preparing activated carbon using municipal sludge
Technical field
The invention belongs to materials science field, more particularly, to a kind of method preparing activated carbon using municipal sludge.
Background technology
With economic sustained and rapid development, global problem of environmental pollution is increasingly serious.Therefore, the recycling of waste is A current hot subject.Act on sustainable development idea, develop resource-conserving and environmentally friendly suction using waste Enclosure material, not only can turn waste into wealth, and can also mitigate the ambient pressure that waste brings simultaneously, have the meaning of reality.But, how Domestic sludge and industrial sludge are turned waste into wealth becomes a urgent problem.
Zhou Weijia et al. discloses one kind in the patent of Patent No. cn103779111a and utilizes the super electricity of excess sludge The method holding electrode material, the method can prepare the electrode material for super capacitor of high electrochemical performance.But, the method The electrode material obtaining not only includes carbon, also includes nitrogen, phosphorus and metallic element, is not activated carbon, and its specific surface area is relatively Low.
Activated carbon, as a kind of charcoal of α type, short texture, has huge surface area and good absorption property, extensively uses Decolour, refine, purifying and deodorization in aspects such as saccharide, oils and fatss, food, medicine;Adsorbed gas, recovery are used on metallurgical industry Solvent, the catalyst carrier of Production of PVC, catalyst of reactive dye intermediate etc., also show stable chemical nature, The homogeneous feature of structure is it is also possible to as ideal electrode material.Therefore, inventor considers to extract with industrial sludge from domestic sludge Go out activated carbon, not only meet the demand of activated carbon, also municipal sludge is turned waste into wealth, mitigate domestic sludge with industrial sludge to ring The pollution in border.
Content of the invention
In view of this, it is an object of the invention to provide a kind of method preparing activated carbon using municipal sludge, the present invention The method process is simple providing, and the activated carbon reference area preparing is larger.
The invention provides a kind of method preparing activated carbon using municipal sludge, comprising:
A), after municipal sludge being stood, is dried, pulverizing, grinding, calcine under vacuum;
B) inorganic matters in the material that removal step a) obtains;
C) the ph value of the solution that regulating step b) obtains, to alkalescence, is washed and is used absolute ethanol washing to neutrality;
D) material that step c) obtains is toasted, grinds, obtain activated carbon.
The present invention with municipal sludge as raw material, it is carried out successively stand, is dried, pulverizes, grinding, vacuum calcining, removal Inorganic matters, adjust ph value to alkalescence, wash to neutral, dehydrated alcohol is processed, it is larger to obtain specific surface area after baking and milled processed Sludge-based activated carbon.Described activated carbon is mesoporous material, can use as electrode material it is also possible to make as adsorbing material With.
With municipal sludge as raw material, described municipal sludge is selected from industrial sludge and/or domestic sludge to the present invention.
First by municipal sludge stand 1~24h, be dried, pulverize, grind after calcine under vacuum.Wherein, institute The temperature stating calcining is 200~1000 DEG C, and the time of described calcining is 1~12h;The speed of described grinding is 500~800r/ min.
Then remove the inorganic matters in the material after calcining, specifically, can remove in accordance with the following methods: after calcining Material with dilute sulfuric acid soak 1~10h, wash to neutrality.Before being soaked with dilute sulfuric acid, also include by calcining after material with Deionized water mixes, and preferably stirs 0.5~6h.
Again by the solution obtaining adjust ph value to alkalescence, be preferably adjusted to 10~12, be then washed with deionized in Property, then with absolute ethanol washing 1~5 time.
After material after washing is carried out toasting, grinds, you can moral Austria activated carbon.Wherein, the temperature of described baking is 100 ~500 DEG C, the time of described baking is 1~12h.The speed of described grinding is 500~800r/min.
The sludge-based activated carbon of the method preparation that the present invention provides is mesoporous material, and its specific surface area is in 800m2/ more than g, It is preferably 950~2000m2/g.
Not only processing step is simple for the method that the present invention provides, it is with low cost to produce, and the activated carbon ratio preparing Surface area is larger, and municipal sludge is turned waste into wealth, and mitigates domestic sludge and the pollution to environment for the industrial sludge.
Brief description
Fig. 1 is that the absorbent charcoal material of the embodiment of the present invention 1 preparation is bent as the cyclic voltammetric of electrode material for super capacitor Line;
Fig. 2 is the charging and discharging curve as electrode material for super capacitor for the absorbent charcoal material of the embodiment of the present invention 1 preparation.
Specific embodiment
Embodiment 1
(1) municipal sludge acquired in from sewage treatment plant is put into standing 1h in vessel;
(2) after treating that step (1) standing completes, after being dried, pulverize, grinding, under vacuum, with 200 DEG C Temperature calcination 5h;
(3), after the completion for the treatment of step (2), the deionized water of certain proportion is added to stir in material obtained by step (2) 0.5h, is soaked after 1h with dilute sulfuric acid, washs to neutrality;
(4) with the naoh solution of 2mol/l, the ph value of step (3) resulting solution is adjusted to 11 about;
(5) step (4) resulting solution is washed with deionized filtration to neutrality, then with washes of absolute alcohol 1 time;
(6) after the completion for the treatment of step (5), gained material is put into heater box, after 100 DEG C of baking 1h, grind, be finally obtained The activated carbon of specific area.
Described activated carbon is mesoporous material, and specific surface area is 1301.8m2/ g, macropore radius are 25687nm, transitional pore half Footpath is 10598nm, and pore radius are 98.5nm.
Using the activated carbon of embodiment 1 acquisition as electrode material for super capacitor, it is circulated with voltammetric scan, result Referring to Fig. 1, Fig. 1 is that the absorbent charcoal material of the embodiment of the present invention 1 preparation is bent as the cyclic voltammetric of electrode material for super capacitor Line;
Using the activated carbon of embodiment 1 acquisition as electrode material for super capacitor, it is carried out with charge-discharge test, result is joined See Fig. 2, Fig. 2 is the charging and discharging curve as electrode material for super capacitor for the absorbent charcoal material of the embodiment of the present invention 1 preparation.
Embodiment 2
(1) municipal sludge acquired in from sewage treatment plant is put into standing 2h in vessel;
(2) after treating that step (1) standing completes, after being dried, pulverize, grinding, under vacuum, with 350 DEG C Temperature calcination 1h;
(3), after the completion for the treatment of step (2), the deionized water of certain proportion is added to stir 1h in material obtained by step (2), Soaked after 2h with dilute sulfuric acid, wash to neutrality;
(4) with the naoh solution of 2mol/l, the ph value of step (3) resulting solution is adjusted to 11 about;
(5) step (4) resulting solution is washed with deionized filtration to neutrality, then with washes of absolute alcohol 2 times;
(6) after the completion for the treatment of step (5), gained material is put into heater box, after 150 DEG C of baking 4h, grind, be finally obtained The activated carbon of specific area.
Described activated carbon is mesoporous material, and specific surface area is 887.8m2/ g, macropore radius are 28652nm, transition pore radius For 9865nm, pore radius are 110.9nm.
Embodiment 3
(1) municipal sludge acquired in from sewage treatment plant is put into standing 4h in vessel;
(2) after treating that step (1) standing completes, after being dried, pulverize, grinding, under vacuum, with 480 DEG C Temperature calcination 5h;
(3), after the completion for the treatment of step (2), the deionized water of certain proportion is added to stir 2h in material obtained by step (2), Soaked after 3h with dilute sulfuric acid, wash to neutrality;
(4) with the naoh solution of 2mol/l, the ph value of step (3) resulting solution is adjusted to 10 about;
(5) step (4) resulting solution is washed with deionized filtration to neutrality, then with washes of absolute alcohol 3 times;
(6) after the completion for the treatment of step (5), gained material is put into heater box, after 200 DEG C of baking 5h, grind, be finally obtained The activated carbon of specific area.
Described activated carbon is mesoporous material, and specific surface area is 1100.5m2/ g, macropore radius are 31250nm, transitional pore half Footpath is 15963nm, and pore radius are 128.6nm.
Embodiment 4
(1) municipal sludge acquired in from sewage treatment plant is put into standing 6h in vessel;
(2) after treating that step (1) standing completes, after being dried, pulverize, grinding, under vacuum, with 500 DEG C Temperature calcination 5h;
(3), after the completion for the treatment of step (2), the deionized water of certain proportion is added to stir in material obtained by step (2) 2.5h, is soaked after 4h with dilute sulfuric acid, washs to neutrality;
(4) with the naoh solution of 2mol/l, the ph value of step (3) resulting solution is adjusted to 12 about;
(5) step (4) resulting solution is washed with deionized filtration to neutrality, then with washes of absolute alcohol 5 times;
(6) after the completion for the treatment of step (5), gained material is put into heater box, after 250 DEG C of baking 5h, grind, be finally obtained The activated carbon of specific area.
Described activated carbon is mesoporous material, and specific surface area is 982.9m2/ g, macropore radius are 29652nm, transition pore radius For 9635nm, pore radius are 85.3nm.
Embodiment 5
(1) municipal sludge acquired in from sewage treatment plant is put into standing 8h in vessel;
(2) after treating that step (1) standing completes, after being dried, pulverize, grinding, under vacuum, with 550 DEG C Temperature calcination 8h;
(3), after the completion for the treatment of step (2), the deionized water of certain proportion is added to stir 3h in material obtained by step (2), Soaked after 5h with dilute sulfuric acid, wash to neutrality;
(4) with the naoh solution of 2mol/l, the ph value of step (3) resulting solution is adjusted to 11 about;
(5) step (4) resulting solution is washed with deionized filtration to neutrality, then with washes of absolute alcohol 3 times;
(6) after the completion for the treatment of step (5), gained material is put into heater box, after 300 DEG C of baking 5h, grind, be finally obtained The activated carbon of specific area.
Described activated carbon is mesoporous material, and specific surface area is 1023.5m2/ g, macropore radius are 22356nm, transitional pore half Footpath is 18692nm, and pore radius are 114.6nm.
Embodiment 6
(1) municipal sludge acquired in from sewage treatment plant is put into standing 11h in vessel;
(2) after treating that step (1) standing completes, after being dried, pulverize, grinding, under vacuum, with 600 DEG C Temperature calcination;
(3), after the completion for the treatment of step (2), the deionized water of certain proportion is added to stir 3h in material obtained by step (2), Soaked after 6h with dilute sulfuric acid, wash to neutrality;
(4) with the naoh solution of 2mol/l, the ph value of step (3) resulting solution is adjusted to 12 about;
(5) step (4) resulting solution is washed with deionized filtration to neutrality, then with washes of absolute alcohol 5 times;
(6) after the completion for the treatment of step (5), gained material is put into heater box, after 400 DEG C of baking 6h, grind, be finally obtained The activated carbon of specific area.
Described activated carbon is mesoporous material, and specific surface area is 1089.3m2/ g, macropore radius are 22356nm, transitional pore half Footpath is 18692nm, and pore radius are 114.6nm.
Embodiment 7
(1) municipal sludge acquired in from sewage treatment plant is put into standing 15h in vessel;
(2) after treating that step (1) standing completes, after being dried, pulverize, grinding, under vacuum, with 800 DEG C Temperature calcination 8h;
(3), after the completion for the treatment of step (2), the deionized water of certain proportion is added to stir 4h in material obtained by step (2), Soaked after 7h with dilute sulfuric acid, wash to neutrality;
(4) with the naoh solution of 2mol/l, the ph value of step (3) resulting solution is adjusted to 11 about;
(5) step (4) resulting solution is washed with deionized filtration to neutrality, then with washes of absolute alcohol 2 times;
(6) after the completion for the treatment of step (5), gained material is put into heater box, after 150 DEG C of baking 12h, grind, final system Obtain the activated carbon of specific area.
Described activated carbon is mesoporous material, and specific surface area is 1569.7m2/ g, macropore radius are 24567nm, transitional pore half Footpath is 18857nm, and pore radius are 96.8nm.
Specific embodiment 8
(1) municipal sludge acquired in from sewage treatment plant is put into standing 18h in vessel;
(2) after treating that step (1) standing completes, after being dried, pulverize, grinding, under vacuum, with 750 DEG C Temperature calcination 8h;
(3), after the completion for the treatment of step (2), the deionized water of certain proportion is added to stir 5h in material obtained by step (2), Soaked after 8h with dilute sulfuric acid, wash to neutrality;
(4) with the naoh solution of 2mol/l, the ph value of step (3) resulting solution is adjusted to 11 about;
(5) step (4) resulting solution is washed with deionized filtration to neutrality, then with washes of absolute alcohol 4 times;
(6) after the completion for the treatment of step (5), gained material is put into heater box, after 350 DEG C of baking 8h, grind, be finally obtained The activated carbon of specific area.
Described activated carbon is mesoporous material, and specific surface area is 896.5m2/ g, macropore radius are 21235nm, transition pore radius For 9325nm, pore radius are 78.5nm.
Embodiment 9
(1) municipal sludge acquired in from sewage treatment plant is put into standing 21h in vessel;
(2) after treating that step (1) standing completes, after being dried, pulverize, grinding, under vacuum, with 850 DEG C Temperature calcination 5h;
(3), after the completion for the treatment of step (2), the deionized water of certain proportion is added to stir 3h in material obtained by step (2), Soaked after 9h with dilute sulfuric acid, wash to neutrality;
(4) with the naoh solution of 2mol/l, the ph value of step (3) resulting solution is adjusted to 11 about;
(5) step (4) resulting solution is washed with deionized filtration to neutrality, then with washes of absolute alcohol 2 times;
(6) after the completion for the treatment of step (5), gained material is put into heater box, after 500 DEG C of baking 10h, grind, final system Obtain the activated carbon of specific area.
Described activated carbon is mesoporous material, and specific surface area is 1235.5m2/ g, macropore radius are 29861nm, transitional pore half Footpath is 8752nm, and pore radius are 63.2nm.
Embodiment 10
(1) municipal sludge acquired in from sewage treatment plant is put into standing 24h in vessel;
(2) after treating that step (1) standing completes, after being dried, pulverize, grinding, under vacuum, with 1000 DEG C Temperature calcination 10h;
(3), after the completion for the treatment of step (2), the deionized water of certain proportion is added to stir 6h in material obtained by step (2), Soaked after 10h with dilute sulfuric acid, wash to neutrality;
(4) with the naoh solution of 2mol/l, the ph value of step (3) resulting solution is adjusted to 12 about;
(5) step (4) resulting solution is washed with deionized filtration to neutrality, then with washes of absolute alcohol 5 times;
(6) after the completion for the treatment of step (5), gained material is put into heater box, after 500 DEG C of baking 12h, grind, final system Obtain the activated carbon of specific area.
Described activated carbon is mesoporous material, and specific surface area is 987.2m2/ g, macropore radius are 22354nm, transition pore radius For 7895nm, pore radius are 98.6nm.
The above is only the preferred embodiment of the present invention it is noted that ordinary skill people for the art For member, under the premise without departing from the principles of the invention, some improvements and modifications can also be made, these improvements and modifications also should It is considered as protection scope of the present invention.

Claims (10)

1. a kind of method preparing activated carbon using municipal sludge, comprising:
A), after municipal sludge being stood, is dried, pulverizing, grinding, calcine under vacuum;
B) inorganic matters in the material that removal step a) obtains;
C) the ph value of the solution that regulating step b) obtains, to alkalescence, is washed and is used absolute ethanol washing to neutrality;
D) material that step c) obtains is toasted, grinds, obtain activated carbon.
2. method according to claim 1 is it is characterised in that in described step a), and the temperature of described calcining is 200~ 1000 DEG C, the time of described calcining is 1~12h.
3. method according to claim 1 is it is characterised in that in described step d), and the temperature of described baking is 100~ 500 DEG C, the time of described baking is 1~12h.
4. method according to claim 1 it is characterised in that described step b) particularly as follows:
The material that step a) is obtained soaks 1~10h with dilute sulfuric acid, washs to neutrality.
5. method according to claim 4 it is characterised in that described step b) particularly as follows:
The material that step a) is obtained is mixed with deionized water, then soaks 1~10h with dilute sulfuric acid, washs to neutrality.
6. method according to claim 1 is it is characterised in that in described step c), the solution that regulating step b) obtains Ph value to 10~12, is washed to neutrality with absolute ethanol washing 1~5 time.
7. method according to claim 1 is it is characterised in that in described step a), and the speed of described grinding is 500~ 800r/min;In described step d), the speed of described grinding is 500~800r/min.
8. method according to claim 1 is it is characterised in that in described step a), it is dirty that described municipal sludge is selected from life Mud and/or industrial sludge.
9. the sludge-based activated carbon that the method described in claim 1 prepares, its specific surface area is 800m2/ more than g.
10. sludge-based activated carbon according to claim 9 is it is characterised in that its specific surface area is 950~2000m2/g.
CN201610891377.XA 2016-10-13 2016-10-13 Method for preparing active carbon by utilizing urban sludge Pending CN106348291A (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000169130A (en) * 1998-12-08 2000-06-20 Masanami Tekko:Kk Production of granular organic sludge carbon from activated sludge
CN101391766A (en) * 2008-10-21 2009-03-25 广西大学 Method for preparing active carbon from pulping paper mill sludge
CN102267695A (en) * 2011-07-25 2011-12-07 中国石油天然气集团公司 Method for preparing super activated charcoal from oily sludge
CN102701200A (en) * 2012-05-14 2012-10-03 北京工业大学 Method for preparing active carbon from municipal sludge by two-step thermal decomposition
CN103779111A (en) * 2014-01-27 2014-05-07 华南理工大学 Method for manufacturing electrode materials of super-capacitors by using surplus sludge
CN104556030A (en) * 2014-12-31 2015-04-29 安徽工业大学 Control method for preparing active carbon with large specific surface by sludge

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000169130A (en) * 1998-12-08 2000-06-20 Masanami Tekko:Kk Production of granular organic sludge carbon from activated sludge
CN101391766A (en) * 2008-10-21 2009-03-25 广西大学 Method for preparing active carbon from pulping paper mill sludge
CN102267695A (en) * 2011-07-25 2011-12-07 中国石油天然气集团公司 Method for preparing super activated charcoal from oily sludge
CN102701200A (en) * 2012-05-14 2012-10-03 北京工业大学 Method for preparing active carbon from municipal sludge by two-step thermal decomposition
CN103779111A (en) * 2014-01-27 2014-05-07 华南理工大学 Method for manufacturing electrode materials of super-capacitors by using surplus sludge
CN104556030A (en) * 2014-12-31 2015-04-29 安徽工业大学 Control method for preparing active carbon with large specific surface by sludge

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