CN106345918A - Multi-station rotary flaring machine table - Google Patents

Multi-station rotary flaring machine table Download PDF

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Publication number
CN106345918A
CN106345918A CN201610710563.9A CN201610710563A CN106345918A CN 106345918 A CN106345918 A CN 106345918A CN 201610710563 A CN201610710563 A CN 201610710563A CN 106345918 A CN106345918 A CN 106345918A
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CN
China
Prior art keywords
fixed
enlarging
rotary
forming
shaping mechanism
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CN201610710563.9A
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Chinese (zh)
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CN106345918B (en
Inventor
程锁
王兆海
王兆林
李济滦
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Still Precision Machinery (shanghai) Co Ltd
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Still Precision Machinery (shanghai) Co Ltd
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Priority to CN201610710563.9A priority Critical patent/CN106345918B/en
Publication of CN106345918A publication Critical patent/CN106345918A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D41/00Application of procedures in order to alter the diameter of tube ends
    • B21D41/02Enlarging
    • B21D41/026Enlarging by means of mandrels
    • B21D41/028Enlarging by means of mandrels expandable mandrels

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)

Abstract

The invention relates to a multi-station rotary flaring machine table and belongs to the technical field of connecting pipe flaring. The multi-station rotary flaring machine table comprises at least two rotary flaring machines which are arranged in parallel at intervals and can carry out operation at the same time; each flaring machine comprises a fixing mechanism and a forming portion embedded into the fixing mechanism, each forming portion comprises a forming mechanism and a pushing mechanism, the forming mechanisms are connected in a rotary mode relative to the pushing mechanisms, the forming outer diameter of each forming mechanism is set in an expandable mode, and the pushing mechanisms abut against the forming mechanisms and partially extend into the forming mechanisms telescopically; the pushing mechanisms and the forming mechanisms are arranged relatively telescopically, the outer diameters of the forming mechanisms extending into pipelines are gradually increased through expanding, in this way, the inner diameters of the pipelines are gradually changed, and pipeline flaring is achieved; the outer diameters of the forming mechanisms are gradually increased through the pushing mechanisms during forming.

Description

A kind of rotary enlarging board of multistation
Technical field
The present invention relates to adapter enlarging technical field, more specifically, more particularly, to one kind realizes multistation using mould The rotary enlarging board of pipeline enlarging.
Background technology
Pipe fitting is applied extremely wide in daily productive life, in daily productive life, is socketed also more between pipe fitting Common, necessarily having one end between the pipe fitting of socket is narrow end, and one end is wide end, thus connecting after wide end is by narrow end fit Connect, and then the connection between pipe fitting or between pipe fitting and part, thus the length required for being expanded into.
Pipe-expanding machine is the common equipment of pipeline mouth of pipe processing and forming, has the characteristics that efficiency high, rhythm are fast, in processing and forming In widely use.The product connecting by pipe fitting typically will be needed to be attached using by way of socket, because this kind of pipeline exists It is just the consistent tubulose of integral radius after one-step forming, thus also need to carry out enlarging reprocessing to one end of pipeline further.Existing The enlarging flow process having the pipe-expanding machine in technology is first the mouth of pipe of pipeline to be socketed on pipe-expanding machine die head, thimble spreading die head Mold section thus the section tubular wall of the spreading mouth of pipe and die contacts, subsequently thimble is exited, die head subsequently restores to the original state, by workman Take off pipeline, and again will be socketed in mold section without die head spreading section tubular wall, then drive thimble spreading die head again Mold section, thus the section tubular wall of the spreading mouth of pipe and die contacts, so repeatedly until the tube wall of the mouth of pipe is in directly more all by spreading Big is cylindric.
China Patent No. cn201410230212.9, name is a kind of the special of Portable small-bore steel-plastics composite pipe pipe-expanding machine In profit, disclose following scheme: include hand-hydraulic mechanism and clamping device, steel-plastics composite pipe is fastened by clamping device, so Utilize hand-hydraulic mechanism drive ram afterwards, good using steel-plastics composite pipe ductility, the feature of imitative type punching press can be carried out, hydraulic pressure moves Push dynamic imitative type enlarging pressure head, realize expanding steel plastic compount pipe port according to the profile of imitative type pressure head.Although to a certain extent Improve the continuous ability to work of device, improve the efficiency of steel-plastics composite pipe installation, but postindustrial by imitative type punching press After pipeline enlarging, enlarging wall unevenness after its molding, residual stress is big, easily ruptures during follow-up UNICOM, with When, rely on the enlarging to pipeline for the hand-hydraulic mechanism realization, with the increase of its operations number, the precision after enlarging gradually drops Low, after its processing the concordance of part accuracy poor it is impossible to meet that required precision is high, the demand of production of mass.And, existing There is the pipe-expanding machine in technology can only realize the enlarging operation of single, need by mobile enlarging apparatus, or product is many to complete The enlarging task of task, needs more extra positioning additional lock, and the expanding cycle is long, inefficiency.Therefore, how Realize automatization's processing of multistation pipe-expanding machine, improve flaring precision and working (machining) efficiency, and to reduce hand labor intensity be one Technical problem urgently to be resolved hurrily.
Content of the invention
The problems referred to above existing for prior art, it is an object of the invention to provide a kind of rotary pipe-expanding machine of multistation Platform, operation while achievable multistation pipe-expanding machine, after flare formation, uniformly, residual should for the enlarging Thickness Distribution after its molding Power is little, is able to ensure that and does not rupture during follow-up UNICOM, and after its processing, the concordance of part accuracy very well, disclosure satisfy that essence Degree has high demands, the demand of production of mass.
It is an object of the invention to provide a kind of rotary enlarging board of multistation, including at least the two of parallel interval setting Individual can operation simultaneously rotary pipe-expanding machine, described pipe-expanding machine includes fixed mechanism and be embedded in the forming part of fixed mechanism, institute State forming part and include shaping mechanism and pushing mechanism, described shaping mechanism is with respect to the rotatable connection of pushing mechanism, its molding The expanding setting of external diameter, described pushing mechanism abuts against shaping mechanism arrangement, and extends partially into and can stretch inside shaping mechanism The setting of contracting;By telescopic setting relative between pushing mechanism and shaping mechanism, the shaping mechanism within pipeline will be stretched into External diameter spreading progressively, realizes being altered in steps of the internal diameter to pipeline, to reach the purpose of pipeline enlarging, due to shaping mechanism External diameter is in forming process, and by pushing mechanism increase progressively, that is, the external diameter of shaping mechanism is during rotating swollen type Gradual increase, in flaring process, the change of its wall thickness is the plastic deformation process of a gradual change to pipeline, has both avoided pipeline After flare formation, its wall unevenness, residual stress is big, and the easily problem of rupture can be realized to molding in forming process again The Local uniqueness of technological parameter, to guarantee the concordance of part accuracy after processing, can be good at applicable required precision high, in batches The Production requirement changed, meanwhile, by the multiple pipe-expanding machines be arrangeding in parallel, realizes the parallel enlarging operation of multiple products, greatly Improve the working (machining) efficiency of rotary enlarging board.
Preferably, described shaping mechanism and pushing mechanism are embedded on fixed mechanism, the fixation that two ends extend.
Preferably, in order to ensure become pipeline in flaring process, the uniformity of its wall thickness change, described pushing mechanism with become The coaxial fixation of type mechanism.
Preferably, in order to realize the transmission of larger torque, reduce the space that drive disk assembly takies, described shaping mechanism runs through The side relative with open side on fixed mechanism, the direction being directed away from open side extends.
Preferably, described fixed mechanism includes support and front apron, and described support is adjacent both-side opening, and inside is machined with Storage cavity, described front apron is removably attachable to one end of support opening.
Preferably, the dismounting for the ease of forming part and maintenance, described support open side be along its length with width side To adjacent two side, described front apron is detachably mounted in the open side of width.
Preferably, in order to realize rotate shaping mechanism effectively separate with pushing mechanism, and realize accurately calibration and Fine setting, described fixed mechanism also includes the safety pin being disposed between shaping mechanism and pushing mechanism.
Preferably, described safety pin is adjustable for height is fixed on support.
Preferably, state shaping mechanism and include the enlarging assembly for molding and the servo motor driving the rotation of enlarging assembly, The connection of described servo motor and enlarging Component driver, by the drive of servo motor, drives the rotation of enlarging assembly it is ensured that pipeline In flaring process, internal diameter of the pipeline forms complete circular arc, so that it is guaranteed that after enlarging shape concordance.
Preferably, in order to realize the efficient matchings of rotating speed and moment of torsion between enlarging assembly and servo motor, described forming machine Structure also includes the reductor being folded between enlarging assembly and servo motor.
Preferably, described shaping mechanism also includes the power transmission shaft being connected by variable-speed motor and sheathed with servo motor driven The driving gear integrally fixed on power transmission shaft and driven gear, described driven gear and enlarging with driving gear linkage The fastening of assembly one, with this, the moment of torsion of rotation is exported by servo motor, passes to power transmission shaft after reductor, to drive Driving gear fixed thereto, thus driving driven gear jointly to rotate, drives, with this, the expansion being integrally fixed with driven gear The rotation of mouth component synchronization.
Preferably, in order to simplify the taking up room of drive mechanism of moment of torsion, improve the efficiency of power transmission further, described The setting that power transmission shaft is spaced with enlarging member parallel, described driven gear is fixed on enlarging assembly, is engaged with driving gear Fixing.
Preferably, described enlarging assembly includes enlarging die head, thimble, clutch shaft bearing, and described enlarging die head is by coaxial distribution Being put together of fan-shaped mold section activity, rotatable be connected with fixed part, the setting at described clutch shaft bearing and enlarging die head interval, Thimble is folded between enlarging die head and clutch shaft bearing, and the axial direction along enlarging die head, described thimble is telescopic and enlarging Die head connects.
Preferably, the described thimble setting coaxial with enlarging die head, with this, by the thimble being flexibly connected, can be by polylith The die head distending that mold section pieces together, causes the external diameter of enlarging die head to change, so that matched during rotary operation The internal diameter of pipeline change, realize the purpose to internal diameter of the pipeline enlarging.
Preferably, described thimble extends partially into enlarging die head, and the setting that extension external diameter reduces, and forms one with this The mating surface of individual fairing so that enlarging die head external diameter under thimble effect increase progressively it is ensured that in flaring process, duct wall Thickness can slowly, uniformly change.
Preferably, in order to whole system run smooth, reduce the friction in transmission process, described enlarging assembly also includes It is used for injecting the first oil syringe of lubricating oil, described first oil syringe is set in the top of clutch shaft bearing, is connected with clutch shaft bearing Fixation.
Preferably, in order to realize fixing further to clutch shaft bearing, it is to avoid lax, the institute that in rotary course, vibration leads to State the first oil syringe bottom and be processed into the arc depression caving in, top be stand upside down trapezoidal, and inside be machined with run through upper end and The inner passage of lower end.
Preferably, described driven gear includes being set in the gear outer ring of enlarging assembly outer peripheral face, and is resisted against outside gear In circle end side surface, along the axially extended second bearing of enlarging assembly, the fastening of described gear outer ring and enlarging assembly one.
Preferably, in order to realize fixing further to second bearing, it is to avoid lax, the institute that in rotary course, vibration leads to State driven gear and also wrap the second oil syringe injecting lubricating oil for second bearing, described second oil syringe is set in second bearing The fixation of connection.
Preferably, described driven gear also includes the camshaft bearing being connected on gear outer ring, and described camshaft bearing runs through Gear outer ring, and fastening in conjunction.
Preferably, in order to improve the ride comfort in transmission process, described shaping mechanism is also included for supporting fixed conveyor The connecting base of part, described connecting base includes the extension for being fastened together with reductor, and is connected with fixed part locking Linkage section.
Preferably, in order to reduce taking up room of installing and fixed part between, the extension of described connecting base and linkage section Vertical arrangement.
Preferably, the extension of described connecting base is connected to the tail end of linkage section, and extends down.
Preferably, in order to improve the frictional force in mechanokinetic transmission efficiency and reduction power transmission process, described one-tenth Type mechanism also includes the ball bearing being set on power transmission shaft.
Preferably, described ball bearing be two, driving gear is folded in middle fixation, effectively reduce transmission The moment of torsion that axle occurs in power transmission process.
Preferably, described pushing mechanism includes contiguous block and the molding of first piston cylinder and first piston cylinder drive connection The angled slide block of mechanism's conflict setting, described first piston cylinder is arranged on the outer side away from shaping mechanism for the fixed part, drivable Extend towards fixed part, described contiguous block is embedded in inside fixed part, is folded between first piston cylinder and angled slide block, and with the The telescopic connection of one piston cylinder, described angled slide block is connected with contiguous block away from one end of shaping mechanism;Further, angled slide block The drivable connection with the thimble in shaping mechanism.
Preferably, in order to timely make up the abrasion overweight in flare formation of thimble, revise thimble propulsion enlarging The stroke of die head, described pushing mechanism also includes stretching out the adjusting nut of stroke for adjusting angled slide block, and described adjusting nut sets Put the other side away from fixed part in first piston cylinder.
Preferably, grasp enlarging depth in order to real-time, described forming part also includes the row being connected on fixed part Process control mechanism.
Preferably, described range controlling mechanism includes stroke display module and stroke calibration assemblies, described stroke display group Part is arranged in the side of fixed part, extends along its length, and described stroke calibration assemblies are fixed on pushing mechanism, parallel to The axis of pushing mechanism extends.
Preferably, described display module includes connecting plate, scale grating, grating reading head, described connecting plate and the machine of promotion Structure is integrally fixed, and described sign grating is arranged on the outside of fixed part, and described grating reading head is folded in fixed part and promotion Between mechanism, and the fixation with connecting plate one.
Preferably, described stroke calibration assemblies include detection bar, proximity switch, detection head, and described detection bar one end is fixed In the fixing end of pushing mechanism, the axis direction of the parallel pushing mechanism of the other end being oppositely arranged extends, described proximity switch It is fixed on pushing mechanism, and its end extends towards detection bar, described detection head is set in detection bar, mobilizable solid Fixed.
Preferably, easily shaping mechanism is aligned in order to realize the product with pipeline, solves to manage in prior art Road is difficult to a difficult problem coaxial with flare formation part, and described forming part also includes the top of the product position height for adjusting pipeline Rise mechanism, described lifting body is close to the outside of fixed part, the setting that can lift.
Preferably, described lifting body includes the pressing plate for supporting and fixing the lifting of whole mechanism, and is used for supporting system The supporting table of part, and the lifting platform of lifting power is provided, the end side surface setting of the laminating fixed part of described pressing plate vertical, described Supporting table extends perpendicular to pressing plate, the direction being directed away from fixed part, and described lifting platform is connected with pressing plate by support, parallel to Pressing plate upwardly extends, and telescopic fixes with supporting table.
Preferably, in order to provide enough support strengths and stability, described supporting table includes the one of parallel interval setting Vertical is arranged with support, and the first fixed plate being horizontally fixed on support, described support vertical, in pressing plate, is directed away from fixing The direction in portion extends.
Preferably, described first fixed plate is shelved on cantilever tip.
Preferably, the product being fixed on for convenience in supporting table accurately realizes the calibration of position, and described supporting table is also Including the second fixed plate being disposed in the first fixed plate, and it is folded between the first fixed plate and the second fixed plate One guide rail, described first guide rail parallel extends in the axis direction of pushing mechanism.
Preferably, described lifting platform includes handwheel, lifting groove, link, the first nut bracket, the second nut bracket, institute State the screw mandrel that handwheel is integrally fixed and run through link and lifting groove, the liftable fixation with supporting table, described inside is embedded with solid Surely the first nut bracket of nut and being fixed on of the second nut bracket parallel interval is had to lift groove towards on the side of pressing plate, institute Stating link is in integrally u-shaped, and its bottom offers through hole, and both sides are fixed with the bottom lifting groove.
Preferably, for convenience the screw mandrel fixing with handwheel one is finely adjusted, the breach of described link is towards pressure Plate is arranged.
Preferably, for the ease of measuring the rotating speed of screw mandrel and realizing quick speed governing, and timely judge the direction rotating, Described lifting platform also includes the rotary encoder being folded between link and handwheel.
Preferably, for the ease of realizing the Based Intelligent Control of automatization, described lifting body also includes driving supporting table position The first drive component changing, described first drive component part stretches into inside supporting table, the fixation driving with supporting table.
Preferably, described first drive component includes connecting seat, the second fixed seat, the first driving cylinder, described connecting seat bag Include vertically disposed first level section and the first vertical section, the fixation of described first level section and the first vertical section one, described First level section part is folded between the first fixed plate and the second fixed plate, and the fixation with the second fixed plate one, described First vertical section extends down, and described second fixed seat is fixed in the first fixed plate, and described first driving cylinder is folded in second Between fixed seat and connecting seat, and the fixation with the first vertical section driving of connecting seat.
Preferably, the fast assembling-disassembling for the ease of product and replacing, the efficiency of lifting flare formation operation, described forming part Also include the tool mechanism for fixing product, described tool mechanism is fixed on the top of lifting body, can with respect to fixed part The fixation driving.
Preferably, described tool mechanism includes tool base plate, the moulds of industrial equipment being fixed in tool base plate and the second driving Assembly, the mobilizable upper end being fixed on tool base plate of described moulds of industrial equipment, extend upward, be machined with for the system of receiving inside it The internal cavities of part, described second drive component is fixed in tool base plate, and the connection driving with moulds of industrial equipment.
Preferably, described second drive component includes the second driving cylinder and fixed pedestal, the activity of described second driving cylinder Fixed pedestal is run through at end, the connection driving with moulds of industrial equipment, and described fixed pedestal includes vertically disposed second horizontal segment and the Two vertical sections, the fixation of described second horizontal segment and the second vertical section one, described second horizontal segment and tool base plate one Fixing, described second vertical section extends upward.
Preferably, the second vertical section of described fixed pedestal is located at the end away from tool base plate direction for second horizontal segment.
Preferably, after in order to avoid product position correction, stress in flare formation and there is the change of position, described Tool mechanism also includes the extruding clamp for limiting product displacement, and described extruding clamp bottom is consolidated with moulds of industrial equipment one Fixed, top is releasedly locked on product.
Preferably, described extruding clamp includes the clamp fixed seat being connected with moulds of industrial equipment and the fastening of clamp fixed seat connects The clamp base connecing and the clamp press strip being flexibly connected with clamp base and gripper handles and for connecting clamp press strip and The clamp connecting rod of gripper handles.
Preferably, described clamp fixed seat bottom is dismountable with moulds of industrial equipment is fastened together, its top and clamp bottom Seat is bolted connection, and described clamp press strip and gripper handles tail end are hinged with clamp base respectively, and interlaced arrangement, institute The two ends stating clamp connecting rod are hinged with clamp press strip and gripper handles respectively, with clamp press strip, gripper handles and clamp base altogether With one quadric chain of composition.
Preferably, in order to improve the efficiency of calibration motion, described tool mechanism also includes being folded in tool base plate and frock Slide guide assembly between mould.
Preferably, described slide guide assembly includes axially extended second guide rail of parallel second drive component and is set in second Freely slidable guide groove on guide rail, described guide groove and moulds of industrial equipment are integrally fixed.
Preferably, described slide guide assembly also includes the locating part being fixed in tool base plate, and described locating part has upwards Raised extension.
In an embodiment of the present invention, by telescopic setting relative between pushing mechanism and shaping mechanism, will stretch into Shaping mechanism external diameter within pipeline spreading progressively, realizes being altered in steps of the internal diameter to pipeline, to reach pipeline enlarging Purpose, because the external diameter of shaping mechanism is in forming process, by pushing mechanism increase progressively, that is, the external diameter of shaping mechanism is Gradually increase during rotating swollen type, in flaring process, the change of its wall thickness is the flexible change of a gradual change to pipeline Shape process, after both having avoided pipeline enlarging molding, its wall unevenness, residual stress is big, the easily problem of rupture, can become again Realize the Local uniqueness to molding technique parameter during type, to guarantee the concordance of part accuracy after processing, can be good at It is suitable for required precision height, the Production requirement of mass, meanwhile, by the multiple pipe-expanding machines be arrangeding in parallel, realize multiple products Parallel enlarging operation, greatly improves the working (machining) efficiency of rotary enlarging board.
Brief description
The Figure of description constituting the part of the application is used for providing a further understanding of the present invention, and the present invention shows Meaning property embodiment and its illustrate for explaining the present invention, does not constitute inappropriate limitation of the present invention.In the accompanying drawings:
Fig. 1 shows a kind of three-dimensional signal of the flaring machine platform of the multistation realized according to embodiments of the present invention Figure;
Fig. 2 shows the flaring machine schematic perspective view realized according to embodiments of the present invention;
Fig. 3 shows that a kind of solid being applied to flaring machine rotating mechanism realized according to embodiments of the present invention is shown It is intended to;
Fig. 4 shows that a kind of solid being applied to flaring machine strainer realized according to embodiments of the present invention is shown It is intended to;
Fig. 5 shows that a kind of solid being applied to flaring machine lifting body realized according to embodiments of the present invention is shown It is intended to;
Fig. 6 shows that a kind of solid being applied to flaring machine fixed mechanism realized according to embodiments of the present invention is shown It is intended to;
Fig. 7 shows that the another kind realized according to embodiments of the present invention is applied to the signal of flaring machine fixed mechanism Figure.
Specific embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described in detail.It should be appreciated that this place is retouched The specific embodiment stated is merely to illustrate and explains the present invention, is not limited to the present invention.
For the ease of description, space relative terms can be used here, such as " ... on ", " ... top ", " in ... upper surface ", " above " etc., for describing as a device shown in the figure or feature and other devices or spy The spatial relation levied.It should be appreciated that space relative terms be intended to comprise except device in figure described by orientation Outside different azimuth in use or operation.For example, if the device in accompanying drawing is squeezed, it is described as " in other devices Part or construction above " or " other devices or construction on " device after will be positioned as " other devices or construction under Side " or " under other devices or construction ".Thus, exemplary term " ... top " can include " ... top " and " in ... lower section " two kinds of orientation.This device can also position (ratating 90 degrees or be in other orientation) by other different modes, and And respective explanations are made to space used herein above description relatively.
Refer to Fig. 1 to Fig. 7, Fig. 1 shows a kind of rotation enlarging of the multistation realized according to embodiments of the present invention The schematic perspective view of board;Fig. 2 shows the flaring machine schematic perspective view realized according to embodiments of the present invention;Fig. 3 shows Go out a kind of schematic perspective view being applied to flaring machine rotating mechanism realized according to embodiments of the present invention;Fig. 4 illustrates A kind of schematic perspective view being applied to flaring machine strainer of being realized according to embodiments of the present invention;Fig. 5 shows A kind of schematic perspective view being applied to flaring machine lifting body realized according to embodiments of the present invention;Fig. 6 shows root A kind of schematic perspective view being applied to flaring machine fixed mechanism realized according to the embodiment of the present invention;Fig. 7 shows basis The another kind that the embodiment of the present invention is realized is applied to the schematic diagram of flaring machine fixed mechanism.
As shown in figure 1, the invention provides a kind of flaring machine platform of multistation, arranging at least including parallel interval Two can operation simultaneously rotary pipe-expanding machine 200, this pipe-expanding machine 200 includes the fixed mechanism 10 of lateral opening and is embedded in solid Determine the forming part of mechanism 10, this forming part includes shaping mechanism 20 and pushing mechanism 30, and shaping mechanism 20 is with respect to pushing mechanism 30 rotatable connections, its expanding setting of molding external diameter, pushing mechanism 30 abuts against shaping mechanism 20 and arranges, and part is prolonged Extend the internal telescopic setting of shaping mechanism 20, telescopic set by relative between pushing mechanism 30 and shaping mechanism 20 Put, shaping mechanism 20 external diameter within pipeline spreading progressively will be stretched into, realize being altered in steps of the internal diameter to pipeline, to reach The purpose of pipeline enlarging, because the external diameter of shaping mechanism 20 is in forming process, by pushing mechanism 30 increase progressively, The external diameter of type mechanism 20 is gradually to increase during rotating swollen type, and in flaring process, the change of its wall thickness is pipeline The plastic deformation process of one gradual change, after both having avoided pipeline enlarging molding, its wall unevenness, residual stress is big, easily ruptures Problem, the Local uniqueness to molding technique parameter can be realized in forming process, to guarantee part accuracy after processing again Concordance, can be good at being suitable for required precision height, the Production requirement of mass, meanwhile, by the multiple enlargings be arrangeding in parallel Machine, realizes the parallel enlarging operation of multiple products, greatly improves the working (machining) efficiency of rotary enlarging board.
Specifically, shaping mechanism 20 and pushing mechanism 30 are embedded on fixed mechanism 10, the fixation that two ends extend, preferably Ground, in order to ensure becoming pipeline in flaring process, the uniformity of its wall thickness change, pushing mechanism 30 is coaxial with shaping mechanism 20 Fixing.In order to realize the transmission of larger torque, reduce the space that drive disk assembly takies, shaping mechanism 20 runs through on fixed mechanism 10 The side relative with open side, the direction being directed away from open side extends.
In an embodiment of the present invention, as shown in figure 1, fixed mechanism 10 entirety is in cuboid profile, including support 11 He Front apron 12, support 11 is adjacent both-side opening, and inside is machined with storage cavity, and front apron 12 is removably attachable to support 11 One end of opening, further, the dismounting for the ease of forming part and maintenance, support 11 open side be along its length with width Adjacent two side in direction, front apron 12 is detachably mounted in the open side of width.In order to realize rotating Shaping mechanism 20 effectively separate with pushing mechanism 30, and realize accurately calibration with fine setting, also include being disposed on into Safety pin 13 between type mechanism 20 and pushing mechanism 30, further, safety pin 13 is adjustable for height to be fixed on support On 11.
As shown in Fig. 2 shaping mechanism 20 is included for the enlarging assembly 21 of molding and watching of driving enlarging assembly 21 rotation Take motor 22, the connection that servo motor 22 is driven with enlarging assembly 21, by the drive of servo motor 22, drive enlarging assembly 21 Rotation it is ensured that during pipeline enlarging, internal diameter of the pipeline forms complete circular arc, so that it is guaranteed that after enlarging shape concordance.Relatively Goodly, in order to realize the efficient matchings of rotating speed and moment of torsion between enlarging assembly 21 and servo motor 22, also include being folded in enlarging Reductor 23 between assembly 21 and servo motor 22.
Drive transmission can be various suitable forms and various suitable machine between enlarging assembly 21 and servo motor 22 Structure realizing, for example, in an embodiment of the present invention, between enlarging assembly 21 and servo motor 22 by gear engagement system Lai Realize efficient moment of torsion transmission, specifically, shaping mechanism 20 is also included by variable-speed motor 23 and servo motor 22 drive connection Power transmission shaft 24 and be set on power transmission shaft 24 driving gear 25 integrally fixed and the driven tooth with driving gear 25 linkage Wheel 26, the fastening of this driven gear 26 and enlarging assembly 21 one.With this, the moment of torsion of rotation is exported by servo motor 22, passes through Pass to power transmission shaft 24 after reductor 23, to drive driving gear 25 fixed thereto, thus driving driven gear 26 jointly to revolve Turn, drive the rotation of enlarging assembly 21 synchronization being integrally fixed with driven gear 26 with this.In order to simplify the driver of moment of torsion Taking up room of structure, improves the efficiency of power transmission further, further, approximate parallel with enlarging assembly 21 of power transmission shaft 24 Every setting, driven gear 26 is fixed on enlarging assembly 21, the fixation engaged with driving gear 25.
In an embodiment of the present invention, as shown in Fig. 2 enlarging assembly 21 includes enlarging die head 211, thimble 212, first axle Hold 213, enlarging die head 211 by being put together of fan-shaped mold section activity of multiple coaxial distributions, rotatable be connected with fixed part 10, The setting at clutch shaft bearing 213 and enlarging die head 211 interval, by thimble 212 be folded in enlarging die head 211 and clutch shaft bearing 213 it Between, and the axial direction along enlarging die head 211, thimble 212 is telescopic to be connected with enlarging die head 211.Further, thimble 212 with The coaxial setting of enlarging die head 211.With this, by the thimble 212 being flexibly connected, the die head 211 that polylith mold section can be pieced together Distending, causes the external diameter of enlarging die head 211 to change, so that the internal diameter of matched pipeline during rotary operation Change, realize the purpose to internal diameter of the pipeline enlarging.Preferably, thimble 212 extends partially into enlarging die head 211, and extends The setting that segment outer radius reduce, forms the mating surface of a fairing so that the external diameter of enlarging die head 211 is made in thimble 212 with this With under increase progressively it is ensured that in flaring process, pipeline wall thickness can slowly, uniformly change.Further, in order to be entirely It is smooth that system runs, and reduces the friction in transmission process, also includes the first oil syringe 214 for injecting lubricating oil, this first Oil syringe 214 is set in the top of clutch shaft bearing 213, and the fixation connecting with clutch shaft bearing 213, in order to realize to clutch shaft bearing 213 fix further, it is to avoid in rotary course vibration lead to lax, the first oil syringe 214 is in substantially " work " word profile, bottom The arc depression caving in is processed at end, and top is the trapezoidal of handstand, and inside is machined with the inner passage running through top and bottom, After lubricating oil is introduced through upper end, the matched clutch shaft bearing of pilot flow direction 213.
Driven gear 26 can with using various suitable forms and enlarging assembly 21 fixing it is preferable that as shown in Fig. 2 from Moving gear 26 ring set, on enlarging assembly 21, is fastened together therewith, smoothly to provide the transmission of high pulling torque, specifically, In embodiments of the invention, driven gear 26 includes being set in the gear outer ring 261 of enlarging assembly 21 outer peripheral face, and is resisted against tooth In wheel outer ring 261 end side surface, along the axially extended second bearing 262 of enlarging assembly 21, this gear outer ring 261 and enlarging assembly The fastening of 21 one.Further, also include driven gear 26 and also wrap the second oil syringe injecting lubricating oil for second bearing 262 263, this second oil syringe 263 is set in the coconnected fixation of second bearing 262.Equally in order to realize to second bearing 262 Fix further, it is to avoid what in rotary course, vibration led to relaxes, the second oil syringe 263 is in substantially " work " word profile, and bottom adds The arc depression that work one-tenth caves in, top is the trapezoidal of handstand, and inside is machined with the inner passage running through top and bottom, is used for By lubricating oil after the introducing of upper end, the matched second bearing of pilot flow direction 262.In order to realize to the expansion born under big load Phase of adjustment that mouthful assembly 21 is accurate axis position, also include the camshaft bearing 264 being connected on gear outer ring 261, described cam Bearing 264 runs through gear outer ring 261, and fastening in conjunction.
In an embodiment of the present invention, in order to improve the ride comfort in transmission process, shaping mechanism 20 is also included for propping up The connecting base 27 of support fixed conveyor parts, connecting base 27 can be using various suitable structures it is preferable that connecting base 27 includes using Come the vertical plane being fastened together with reductor 23, and the top end face being connected with fixed part 10 locking, further, in order to reduce That installs and fixed part 10 between takes up room, and the vertical plane of connecting base 27 arrangement vertical with top end face is it is preferable that connecting base 27 vertical plane is connected to the tail end of top end face, extends down.
One kind preferred embodiment in, in order to improve mechanokinetic transmission efficiency and reduce power transmission process in Frictional force, shaping mechanism 20 also includes the ball bearing 28 being set on power transmission shaft 24, is changed by sheathed ball bearing 28 The friction of power transmission shaft 24 is rolling friction, effectively reduces the friction between power transmission shaft and support, improves power transmission shaft Service life.Further, ball bearing 28 is two, and driving gear 25 is folded in middle fixation, reducing effectively The moment of torsion that power transmission shaft 24 occurs in power transmission process.
Pushing mechanism 30 can be coordinated with being installed with fixed part 10 using various suitable forms, it is preferred that the present invention's In embodiment, pushing mechanism 30 includes drive division and pars contractilis, and this pars contractilis embeds the fixation that fixed part 10 drives, and drive division is remote Extend from fixed part 10.Specifically, as shown in figure 3, pushing mechanism 30 includes first piston cylinder 31 drives with first piston cylinder 31 The contiguous block 32 connecting and the angled slide block 33 of shaping mechanism 20 conflict setting, it is remote that this first piston cylinder 31 is arranged on fixed part 10 From the outer side of shaping mechanism 20, drivable extend towards fixed part 10, contiguous block 32 is embedded in inside fixed part 10, sandwiched Between first piston cylinder 31 and angled slide block 33, and with the telescopic connection of first piston cylinder 31, angled slide block 33 is away from forming machine One end of structure 20 is connected with contiguous block 32.In an embodiment of the present invention it is preferable that top in angled slide block 33 and shaping mechanism 20 The drivable connection of pin 212, under the driving effect of first piston cylinder 31, by contiguous block 32, driving force is directly passed to Angled slide block 33, with this, drives thimble 212 to shift to enlarging die head 211, drives the increase progressively of the external diameter of enlarging die head 211.Enter one Step ground, angled slide block 32 setting coaxial with thimble 212, with this, it can be avoided that in forming process, due to the shadow of shear stress Ring, lead to dislocation or the bending of thimble 212.
On the basis of above-described embodiment, in a kind of specific embodiment, in order to timely make up the 212 of thimble The overweight abrasion of flare formation, revises the stroke that thimble 212 advances enlarging die head 211, and pushing mechanism 30 is also included for adjusting Angled slide block 33 stretches out the adjusting nut 34 of stroke, and away from fixed part 10 in addition this adjusting nut 34 is arranged on first piston cylinder 31 Side.Further, the convenience in order to adjust, adjusting nut 34 outer peripheral face is also machined with staggered shallow grooves.
In an embodiment of the present invention, as shown in figure 3, grasping enlarging depth in order to real-time, also include being connected to Range controlling mechanism 40 on fixed part 10, the trip controlling organization 40 feeds back shaping mechanism 20 in real time by graduation apparatus Propelling stroke is it is ensured that the concordance of the dimensions of pipeline after flare formation.Range controlling mechanism 40 includes stroke display group Part 41 and stroke calibration assemblies 42, the trip display module 41 is arranged in the side of fixed part 10, extends along its length, OK Journey calibration assemblies 42 are fixed on pushing mechanism 30, and the axis parallel to pushing mechanism 30 extends.Specifically, display module 41 wraps Include connecting plate 411, scale grating 412, grating reading head 413, wherein, connecting plate 411 is integrally fixed with pushing mechanism 30, mark Show that grating 412 is arranged on the outside of fixed part 10, grating reading head 413 is folded between fixed part 10 and pushing mechanism 30, and Fixation with connecting plate 411 one.Grating reading head passes through the fixation of connecting plate and pushing mechanism 30 one, with pushing mechanism 30 move together, and scale grating 412 utilizes the measurement of optical principle, directly intuitively feeds back the displacement of pushing mechanism 30 aobvious Show, with this, can intuitively read the displacement of pushing mechanism 30, easily to realize the control to pipeline enlarging depth. Stroke calibration assemblies 42 include detection bar 421, proximity switch 422, detection head 423, and wherein, detection bar 421 one end is fixed on and pushes away The fixing end of motivation structure 30, the axis direction of the parallel pushing mechanism of the other end being oppositely arranged 30 extends, and proximity switch 422 is solid It is scheduled on pushing mechanism 30, and its end extends towards detection bar 421, detection head 423 is set in detection bar 41, mobilizable Fixing.Pass through to adjust the distance between detection head 423 and proximity switch 422 with this, can accurately obtain pushing mechanism 30 The position of adjusting nut 34 and stroke, it is thus possible to science, intuitively, quantify revise flare formation in occur Error.
Easily shaping mechanism 20 is aligned in order to realize the product 100 with pipeline, solves pipeline in prior art It is difficult to a difficult problem coaxial with flare formation part it is preferable that in embodiments of the present invention, also including the system for adjusting pipeline The lifting body 50 of part 100 position height, this lifting body 50 is close to the outside of fixed part 10, the setting that can lift.Jacking Mechanism 50 can adopt various suitable structures, it is preferred that lifting body 50 is arranged on shaping mechanism 20 from fixed part 10 inner chamber The side extended, to reduce the occupation of land space of whole expanding device.Specifically, lifting body 50 is included for supporting and fixing The pressing plate 51 of whole mechanism lifting, and it is used for supporting the supporting table 52 of product 100, and the lifting platform 53 of lifting power is provided, The end side surface setting of the laminating fixed part 10 of this pressing plate 51 vertical, supporting table 52, perpendicular to pressing plate 51, is directed away from fixed part 10 Direction extend, lifting platform 53 is connected with pressing plate 51 by support, upwardly extends parallel to pressing plate 51, telescopic and supporting table 52 is fixing.
As shown in figure 4, in order to provide enough support strengths and stability, supporting table 52 includes the one of parallel interval setting Vertical is arranged with support 521, and the first fixed plate 522 being horizontally fixed on support 521, this support 521 perpendicular to pressing plate 51, The direction being directed away from fixed part 10 extends it is preferable that the first fixed plate 522 is shelved on support 521 top fixes.Further Ground, the product 100 being fixed on for convenience in supporting table 52 is accurately realized the calibration of position, is also included being disposed on first The second fixed plate 523 in fixed plate 522, and the first guide rail being folded between the first fixed plate 522 and the second fixed plate 523 524, this first guide rail 524 extends parallel to the axis direction of pushing mechanism 30.By the guiding of the first guide rail 524, can drive It is shelved on the second fixed plate 523 in the first fixed plate 522 along the axial direction of pushing mechanism 30, mobilizable arrangement, so that soon The prompt relative position adjusting between product 100 and shaping mechanism 20.
Lifting platform 53 can using various suitable shapes it is preferable that as shown in figure 4, lifting platform 53 include handwheel 531, Lifting groove 532, link 533, the first nut bracket 535, the second nut bracket 536, wherein, handwheel 531 is integrally fixed Screw mandrel runs through link 533 and lifting groove 532, the liftable fixation with supporting table 52, and inside is embedded with and is fixed with the first of nut Nut bracket 535 and being fixed on of the second nut bracket 536 parallel interval lift groove 532 towards on the side of pressing plate 51, connect Frame 533 is overall to be in u-shaped, and its bottom offers through hole, and both sides are fixed with the bottom lifting groove 532, further, right for convenience The screw mandrel fixing with handwheel 532 one is finely adjusted, and the breach of link 533 arranges towards pressing plate 51 it is preferable that link 533 upper end opens up jagged, is easy to add fixture in the lower end of the first nut bracket 535 embedded nut, for example, adds band Adjusting nut jaggy.With this, by rotation hand wheel 531, embed in the first nut bracket 535 and the second nut bracket 536 In the presence of nut, change the length that the screw mandrel fixing with handwheel 531 one deeply lifts in groove 532, thus, realize to support The adjustment of the height of platform 52.Preferably, for the ease of measuring the rotating speed of screw mandrel and realizing quick speed governing, and timely judge rotation The direction turning, also includes the rotary encoder 534 being folded between link 533 and handwheel 531.
On the basis of above-described embodiment, in a kind of specific embodiment, for the ease of realizing the Based Intelligent Control of automatization, Also include driving the first drive component 54 of supporting table 52 position change, this first drive component 54 part stretches in supporting table 52 Portion, the fixation driving with supporting table 52.Specifically, the first drive component 54 includes connecting seat 541, the second fixed seat 542, first Driving cylinder 543, this connecting seat 541 includes vertically disposed first level section and the first vertical section, described first level section and The fixation of one vertical section one, first level section part is folded between the first fixed plate 522 and the second fixed plate 523, and with Second fixed plate 523 is integrally fixed, and the first vertical section extends down, and the second fixed seat 542 is fixed on the first fixed plate 522 On, the first driving cylinder 543 is folded between the second fixed seat 542 and connecting seat 541, and the first vertical section with connecting seat 541 The fixation driving.With this, by the drive of the first driving cylinder 543, drive connection seat 541 drives the second fixed plate 523 to join together Dynamic, thus the adjustment realizing the position to the product 100 being fixed in the second fixed plate 523 changes.
In an embodiment of the present invention, as shown in figure 5, the fast assembling-disassembling for the ease of product 100 and replacing, lift enlarging The efficiency of operations for forming, also includes the tool mechanism 60 for fixing product 100, and tool mechanism 60 is fixed on lifting body 50 Top, with respect to the drivable fixation of fixed part 10.Tool mechanism 60 can using various suitable mechanisms it is preferable that this In inventive embodiment, tool mechanism 60 includes tool base plate 61, the moulds of industrial equipment 62 and second being fixed in tool base plate 61 Drive component 64, the mobilizable upper end being fixed on tool base plate 61 of moulds of industrial equipment 62, extend upward, be machined with inside it for The internal cavities of storage product 100, the second drive component 64 is fixed in tool base plate 61, and the company driving with moulds of industrial equipment 62 Connect.In the presence of the second drive component 64, moulds of industrial equipment 62 can be ordered about and move with respect to tool base plate 61, thus driving fixation Product 100 on moulds of industrial equipment 62 moves together, realizes the quick adjustment to product 100 position with this.Further, second Drive component 64 includes the second driving cylinder 641 and fixed pedestal 642, and the movable end of the second driving cylinder 641 runs through fixed pedestal 642, the connection driving with moulds of industrial equipment 62, fixed pedestal 642 includes vertically disposed second horizontal segment and the second vertical section, the Two horizontal segments and the fixation of the second vertical section one, the fixation of this second horizontal segment and tool base plate 61 one, this is second vertical Section extends upward.Preferably, the second vertical section of fixed pedestal 642 is located at the end away from tool base plate 61 direction for second horizontal segment End.
Preferably, after in order to avoid product 100 position correction, stress in flare formation and there is the change of position, Also include the extruding clamp 63 for limiting product 100 displacement, the fixation of this extruding clamp 63 bottom and moulds of industrial equipment 62 one, Top is releasedly locked on product 100.By the extruding clamp 63 being integrally fixed with moulds of industrial equipment 62, by product 100 Releasable it is fastened together with moulds of industrial equipment 62.Extruding clamp 63 can adopt various suitable shapes, specifically, extruding folder Pincers 63 include being connected with moulds of industrial equipment 62 clamp fixed seats 631 be fastenedly connected with clamp fixed seat 631 clamp base 632, And the clamp press strip 633 that is flexibly connected with clamp base 632 and gripper handles 634 and be used for connecting clamp press strip 633 and folder The clamp connecting rod 635 of pliers grip 634, wherein, clamp fixed seat 631 bottom is dismountable with moulds of industrial equipment 62 to be fastened together, Its top is bolted connection with clamp base 632, clamp press strip 633 and gripper handles 634 tail end respectively with clamp bottom Seat 632 is hinged, and interlaced arrangement, and the two ends of clamp connecting rod 635 are hinged with clamp press strip 633 and gripper handles 634 respectively, with folder Pincers press strip 633, gripper handles 634 and clamp base 632 collectively constitute a quadric chain.With this, by gripper handles 634 can drive the releasable locking of clamp press strip 633 against product 100 it is ensured that product 100 firm be fixed on moulds of industrial equipment 62 On.
Preferably, in order to improve the efficiency of calibration motion, also include being folded between tool base plate 61 and moulds of industrial equipment 62 Slide guide assembly 65, by the guiding of slide guide assembly 65, the product 100 being easy to be fixed on moulds of industrial equipment 62 efficiently realizes position The change put.Slide guide assembly 65 can be for various suitable shapes it is preferable that as shown in fig. 6, slide guide assembly 65 includes parallel the Axially extended second guide rail 651 of two drive components 64 and be set in freely slidable guide groove 652 on the second guide rail 651, should Guide groove 652 is integrally fixed with moulds of industrial equipment 62.It is preferred that also including the locating part 653 being fixed in tool base plate 61, this limit Position part 653 has the extension raising up, and further, the upwardly extending raised locating part 653 that is located at is away from tool base plate 61 tail end, by the locating part 653 being fixedly installed, can be effectively prevented from moulds of industrial equipment 62 and skid off along the second guide rail 651 The risk of tool base plate 61, overcomes the hidden danger that product during expanding drops from tool mechanism.
Although patent of the present invention is open as above with preferred embodiment, it is not for limiting patent of the present invention, appointing What those skilled in the art, in the spirit and scope without departing from patent of the present invention, may be by method and the skill of the disclosure above Art content makes possible variation and modification to technical solution of the present invention, therefore, every without departing from art solutions of the present invention Content, any simple modification above example made according to the technical spirit of patent of the present invention, equivalent variations and repair Decorations, belong to the protection domain of art solutions of the present invention.

Claims (10)

1. a kind of rotary enlarging board of multistation is it is characterised in that include parallel interval setting at least two can be simultaneously The rotary pipe-expanding machine (200) of operation, described pipe-expanding machine (200) includes fixed mechanism (10) and is embedded in fixed mechanism (10) Forming part, described forming part includes shaping mechanism (20) and pushing mechanism (30), and described shaping mechanism (20) is with respect to the machine of promotion The rotatable connection of structure (30), its expanding setting of molding external diameter, described pushing mechanism (30) abuts against shaping mechanism (20) Arrangement, and extend partially into the internal telescopic setting of shaping mechanism (20).
2. rotary enlarging board according to claim 1 is it is characterised in that described shaping mechanism (20) and pushing mechanism (30) it is embedded on fixed mechanism (10), the fixation that two ends extend.
3. rotary enlarging board according to claim 1 and 2 is it is characterised in that described pushing mechanism (30) and molding The coaxial fixation of mechanism (20).
4. rotary enlarging board according to claim 1 is it is characterised in that described shaping mechanism (20) is included for becoming The enlarging assembly (21) of type and drive enlarging assembly (21) servo motor (22) that rotates, described servo motor (22) and enlarging group The connection that part (21) drives.
5. rotary enlarging board according to claim 4 is it is characterised in that described shaping mechanism (20) also includes sandwiched Reductor (23) between enlarging assembly (21) and servo motor (22).
6. rotary enlarging board according to claim 1 is it is characterised in that described pushing mechanism (30) inclusion first is lived The contiguous block (32) of plug cylinder (31) and first piston cylinder (31) drive connection and the angled slide block of shaping mechanism (20) conflict setting (33), described first piston cylinder (31) is arranged on the outer side away from shaping mechanism (20) for the fixed part (10), drivable direction Fixed part (10) extends, and described contiguous block (32) is embedded in fixed part (10) inside, is folded in first piston cylinder (31) and ejection Between block (33), and the telescopic connection with first piston cylinder (31), described angled slide block (33) is away from the one of shaping mechanism (20) End is connected with contiguous block (32).
7. rotary enlarging board according to claim 1 is it is characterised in that described forming part also includes being connected to fixation Range controlling mechanism (40) in portion (10).
8. rotary enlarging board according to claim 1 is it is characterised in that described forming part is also included for regulation pipe The lifting body (50) of product (100) position height in road, described lifting body (50) is close to the outside of fixed part (10), can The setting of lifting.
9. rotary enlarging board according to claim 8 is it is characterised in that described forming part is also included for fixing system The tool mechanism (60) of part (100), described tool mechanism (60) is fixed on the top of lifting body (50), with respect to fixed part (10) drivable fixation.
10. rotary enlarging board according to claim 9 is it is characterised in that described tool mechanism (60) includes frock Base plate (61), the moulds of industrial equipment (62) being fixed in tool base plate (61) and the second drive component (64), described moulds of industrial equipment (62) mobilizable upper end being fixed on tool base plate (61), extends upward, is machined with for receiving product (100) inside it Internal cavities, described second drive component (64) is fixed in tool base plate (61), and the connection driving with moulds of industrial equipment (62).
CN201610710563.9A 2016-08-23 2016-08-23 A kind of rotary flaring board of multistation Active CN106345918B (en)

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CN107900241A (en) * 2017-12-25 2018-04-13 广东富华机械装备制造有限公司 The local bulging device of pipe fitting
CN112768943A (en) * 2020-12-31 2021-05-07 京信通信技术(广州)有限公司 Multi-frequency antenna and centralized control phase modulation device thereof

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