CN106345600A - Intelligent crushing system - Google Patents
Intelligent crushing system Download PDFInfo
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- CN106345600A CN106345600A CN201611070024.XA CN201611070024A CN106345600A CN 106345600 A CN106345600 A CN 106345600A CN 201611070024 A CN201611070024 A CN 201611070024A CN 106345600 A CN106345600 A CN 106345600A
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- module
- backflow
- feeding
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- motor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C25/00—Control arrangements specially adapted for crushing or disintegrating
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
The invention discloses an intelligent crushing system, comprising a crushing mechanism, a crushing motor, a feeding material conveying belt, a feeding motor, a vibrating screen, a discharging material conveying belt, a backflow conveying belt and a feeding control system, wherein the crushing motor is arranged to drive the crushing mechanism to rotate, the feeding material conveying belt is connected with a feeding hopper at the top of the crushing mechanism, the feeding motor is arranged to drive the feeding material conveying belt to rotate, the vibrating screen is connected with a material discharging end of the crushing mechanism, the discharging material conveying belt is connected with a lower material discharging opening of the vibrating screen, the backflow conveying belt is connected with an upper material discharging opening of the vibrating screen, the feeding control system comprises a speed regulator and a power meter, the speed regulator is used to regulate rotating speed of the feeding motor, the power meter is used to detect output power of the crushing motor, and a material discharging end of the backflow conveying belt is connected with a material feeding end of the feeding material conveying belt. The intelligent crushing system disclosed by the invention detects conveying power of the crushing motor in real time through the power meter, regulates the rotating speed of the feeding motor according to the detected conveying power so as to regulate the feeding speed, ensures the crushing motor to work under a set power, is favorable for increasing resource utilization rate, and ensures a high degree of uniformity of particle sizes of crushed waste steel.
Description
Technical field
The present invention relates to scrap-car parts crushing technology, especially relate to a kind of intelligent crushing system.
Background technology
Disassemble field in scrap-car, after scrap-car is disassembled, for the ease of carrying out to the parts disassembled reclaiming profit
With needing to be respectively processed different parts, and the shell for scrap-car typically adopting break process, it is favourable
In follow-up recycling just now.Because the hardness of the shell of different scrap-cars is different, when needing to be crushed to identical
It is different to disintegrating machine power demand during particle diameter, corresponding crushing efficiency is also different, but existing crushing mechanism and charging
Conveyer belt is typically operated by setting power, and on the one hand it lead to a large amount of wastes of resource, be on the other hand easily caused broken kernel
Footpath can not reach requirement.
Content of the invention
It is an object of the invention to overcoming above-mentioned technical deficiency, proposing a kind of intelligent crushing system, solving in prior art
Scrap-car crushes serious waste of resources, crushes the low technical problem of the particle diameter uniformity.
For reaching above-mentioned technical purpose, technical scheme provides a kind of intelligent crushing system, including crushing mechanism,
Drive the feeding web that the broken motor that described crushing mechanism rotates is connected, drive with the feed hopper at described crushing mechanism top
Vibrosieve and described vibration that the charging motor that dynamic described feeding web rotates is connected with the discharge end of described crushing mechanism
Backflow conveyer belt and feed control that the discharging conveyor belts that the lower discharge port of sieve connects are connected with the top discharge mouth of described vibrosieve
System, described feeding control system is including for adjusting the speed regulator of described charging motor rotating speed and being used for detecting described breaking
The energy meter of the output of broken motor；Wherein, the feed end of the discharge end of described backflow conveyer belt and described feeding web
Connect.
Preferably, described feeding control system also includes one for the speed governing controlling the speed governing button of described speed regulator to rotate
Motor and a controller, described controller includes power signal acquisition module, the first comparison module, the first drive module, described
Power signal acquisition module is used for gathering the power signal of described energy meter detection, and described first comparison module is used for judging described
Whether power signal is more than first threshold, if being more than first threshold, starts described first drive module, described first driving mould
Block is used for driving described buncher to rotate forward the setting number of turns.
Preferably, described controller also includes the second comparison module and the second drive module, and described second comparison module is used
In judging that whether described power signal be less than Second Threshold, if being less than Second Threshold, start the second drive module, described second
Drive module is used for driving described buncher to rotate backward the setting number of turns.
Preferably, described speed governing button is provided with a driven gear, the output shaft of described buncher is provided with
The driving gear that described driven gear is meshed.
Preferably, described intelligent crushing system also includes a backflow bucket, described backflow bucket include backflow bucket body, located at return
Stream bucket body the baffle plate of discharge end and drive described barrier switch driving cylinder, the top discharge mouth of described vibrosieve with described
The feed end of backflow bucket body connects, and the feed end of described backflow conveyer belt is connected with the discharge end of described backflow bucket body.
Preferably, described feeding control system includes located at described baffle bottom and is used for detecting that described baffle plate bears pressure
Weight sensor, described controller includes weight signal acquisition module, the 3rd comparison module and the 3rd drive module, described heavy
Amount signal acquisition module is used for gathering the signal of telecommunication that described weight sensor detection baffle plate bears pressure generation, and the described 3rd compares
Module is used for judging whether the described signal of telecommunication is more than the 3rd threshold value, if being more than the 3rd threshold value, starts described 3rd drive module,
Described 3rd drive module is used for the driving cylinder effect driving and opens described baffle plate.
Preferably, described intelligent crushing system includes the backflow motor for driving described backflow conveyer belt to rotate, described
Controller is included for driving the 4th drive module of described backflow motor rotation, being used for driving described backflow motor stalls
Disconnection module, for driving the effect of described driving cylinder and by the 5th drive module of described flapper closure and being used to time delay
The first time delay module and the second time delay module, described 4th drive module is connected with described 3rd comparison module, described first
Time delay module one end is connected with described 3rd comparison module, the other end is connected with described disconnection module, described second time delay module
One end is connected with described 3rd comparison module, the other end is connected with described 5th drive module；Wherein, described first time delay module
The time extending is more than the time that described second time delay module extends.
Preferably, described intelligent crushing system also includes an elevating hopper, and described feeding web is gone out with described elevating hopper
Material end connects, described backflow conveyer belt is connected with the feed end of described elevating hopper.
Compared with prior art, the present invention crushes the conveying power of motor by energy meter real-time detection, and according to detection
The size adjustment charging motor of conveying power rotating speed, and then adjust charging rate it is ensured that broken motor is under setting power
Work, it is conducive to improving resource utilization, and ensure broken after steel scrap uniform particle sizes' degree high.
Brief description
Fig. 1 is the attachment structure schematic diagram of the intelligent crushing system of the present invention；
Fig. 2 is a portion enlarged drawing of Fig. 1 of the present invention；
Fig. 3 is the b portion enlarged drawing of Fig. 1 of the present invention；
Fig. 4 is the connection block diagram of the controller of the present invention.
Specific embodiment
In order that the objects, technical solutions and advantages of the present invention become more apparent, below in conjunction with drawings and Examples, right
The present invention is further elaborated.It should be appreciated that specific embodiment described herein is only in order to explain the present invention, and
It is not used in the restriction present invention.
Refer to Fig. 1～4, The embodiment provides a kind of intelligent crushing system, including crushing mechanism 1, drive
Feeding web 3 that the broken motor 2 that described crushing mechanism 1 rotates is connected with the feed hopper at described crushing mechanism 1 top, drive
The vibrosieve 5 that the charging motor 4 that dynamic described feeding web 3 rotates is connected with the discharge end of described crushing mechanism 1 with described
The backflow that the discharging conveyor belts 6 that the lower discharge port 501 of vibrosieve 5 connects are connected with the top discharge mouth 502 of described vibrosieve 5 is defeated
Send band 7 and feeding control system 8, described feeding control system 8 is including the speed governing for adjusting described charging motor 4 rotating speed
Device 801 and the energy meter 802 for detecting the output of described broken motor 2；Wherein, the discharging of described backflow conveyer belt 7
End is connected with the feed end of described feeding web 3.
During specific works, when energy meter 802 detects conveying power hour, the resource of broken motor 2 is wasted and illustrates to treat
Broken material is more broken, can improve the velocity of rotation of charging motor 4 by speed regulator 801, improve the charging of feeding web 3
Speed, to ensure that crushing motor 2 works under preferably power；Corresponding, when the conveying power of energy meter 802 detection is larger
When, broken motor 2 is under hard service, and it illustrates that material to be broken is more difficult broken simultaneously, and material to be broken is not sent out
Reach the broken particle diameter of setting, be easily caused that the broken uniformity is low, therefore the rotation speed of charging motor 4 can be reduced by speed regulator 801
Degree, and then the charging rate of the feeding web 3 that lands.
When being additionally, since actual broken, unavoidably there is the not up to broken material requiring of very small amount, therefore the present embodiment
In the discharge end of crushing mechanism 1, a vibrosieve 5 is set, reach broken requirement material fallen by the screen cloth of vibrosieve 5 and under
Discharging opening 501 enters discharging conveyor belts 6 to enter subsequent processing, and the material of the not up to broken larger particles requiring is then along sieve
Net moves to top discharge mouth 502, and moves to backflow conveyer belt 7, and by flowing back, conveyer belt 7 is delivered to entering of feeding web 3
Expect end, and carry out second-time breakage by feeding web 3 input crushing mechanism 1 to reach broken requirement.
In order to realize broken intellectuality, feeding control system 8 described in the present embodiment also includes one and is used for controlling described tune
Buncher 803 and a controller 804 that the speed governing button 801a of fast device 801 rotates, described controller 804 includes power signal
Acquisition module 804a, the first comparison module 804b, the first drive module 804c, described power signal acquisition module 804a is used for adopting
Collect the power signal of described energy meter 802 detection, described first comparison module 804b is used for judging whether described power signal is big
In first threshold, if being more than first threshold, start described first drive module 804c, described first drive module 804c is used for
Described buncher 803 is driven to rotate forward the setting number of turns.Adjust charging because speed regulator 801 typically passes through speed governing button 801a
The rotating speed of motor 4, therefore the present embodiment arranges a buncher 803, controls speed governing button 801a by the rotation of buncher 803
Rotation.Specifically, the power signal of power signal acquisition module 804a Real-time Collection energy meter 802 detection, when power power
When excessive, the first comparison module 804b judges that it is more than first threshold, and drives buncher by the first drive module 804c
803 rotate forward the setting number of turns, and then drive speed governing button 801a to rotate set angle to reduce charging motor 4 setting speed.
Corresponding, controller 804 described in the present embodiment also includes the second comparison module 804d and the second drive module 804e,
Described second comparison module 804d is used for judging whether described power signal is less than Second Threshold, if being less than Second Threshold, starts
Second drive module 804e, described second drive module 804e is used for driving described buncher 803 to rotate backward the setting number of turns,
I.e. when power power is too small, the second comparison module 804d judges that it is less than Second Threshold, and passes through the second drive module 804e
Drive buncher 803 to rotate backward the setting number of turns, and then drive speed governing button 801a to rotate set angle to improve charging electricity
Machine 4 setting speed.
It should be noted that each speed governing of the present embodiment is setting value, to avoid, speed adjustable range is excessive to be led to adjust back, and
After a speed governing, it is too high or too low still to there is power, then once gather signal on power signal acquisition module 804a
Buncher 803 is controlled to act on to realize speed governing, until the power of the broken motor 2 after speed governing meets setting value afterwards again.
Wherein, speed governing button 801a described in the present embodiment is provided with a driven gear 805, described buncher 803
The driving gear 806 being meshed with described driven gear 805 is provided with output shaft, during concrete speed governing, buncher 803 drives
Driving gear 806 rotates, and then drives driven gear 805 to rotate, in order to improve the accuracy of speed governing, the tooth of driven gear 805
The ratio of the groove number of stricture of vagina number and driving gear 806 is typically unsuitable too small, and the present embodiment is preferably arranged to 100:1.And, speed governing
Motor 803 is preferably arranged to micro-step motor, and it is conducive to improving the accuracy that buncher 803 rotates the number of turns, Jin Erti
The accuracy of high speed regulating control.
Because the present embodiment adopts above-mentioned control mode, therefore the material that can not meet broken requirement is few, and in order to avoid
Backflow conveyer belt 7 rotates for a long time and leads to energy waste, and described in the present embodiment, intelligent crushing system also includes a backflow bucket 9, institute
State the bucket 9 that flows back to include flowing back bucket body 901, the baffle plate 902 of the discharge end of body 901 that struggles against located at backflow and drive described baffle plate
The driving cylinder 903 of 902 switches, the top discharge mouth 502 of described vibrosieve 5 is connected with the feed end of described backflow bucket body 901,
The feed end of described backflow conveyer belt 7 is connected with the discharge end of described backflow bucket body 901.Under regular situation, can be by driving
Cylinder 903 drives baffle plate 902 to close the discharge end of the bucket body 901 that flows back, and the not up to broken material requiring is fallen by vibrosieve 5
Enter in backflow bucket body 901, after accumulating a certain amount of material in backflow bucket body 901, be then turned on the conveyer belt 7 that flows back, and lead to
Cylinder 903 of overdriving opens baffle plate 902, and the material of accumulation drops down onto on backflow conveyer belt 7 under gravity and conveyed by backflow
Band 7 input feeding web 3.Specifically the guide groove that two notches are oppositely arranged can be set in the discharge end of backflow bucket body 901
901a, the cooperation of baffle plate 902 two ends is inserted in guide groove 901a and can be along guide groove 901a back and forth movement to realize backflow bucket 9 discharge ends
Switch, the piston rod of driving cylinder 903 is connected with baffle plate 902 and baffle plate 902 can be driven to move along guide groove 901a.
And the switch for the ease of automatic control baffle 902, described in the present embodiment, feeding control system 8 is included located at described
Baffle plate 902 bottom simultaneously is used for detecting that described baffle plate 902 bears the weight sensor 807 of pressure, described controller 804 includes weight
Signal acquisition module 804f, the 3rd comparison module 804g and the 3rd drive module 804h, described weight signal acquisition module 804f
Detect that baffle plate 902 bears the signal of telecommunication of pressure generation, described 3rd comparison module 804g for gathering described weight sensor 807
For judging whether the described signal of telecommunication is more than the 3rd threshold value, if being more than the 3rd threshold value, start described 3rd drive module 804h,
The driving cylinder 903 that described 3rd drive module 804h is used for driving acts on and opens described baffle plate 902.Weight sensor
807 may be disposed in guide groove 901a, and baffle plate 902 is close to weight sensor 807 under the pressure effect of material, this weight sensor
807 can the pressure that bears of real-time detection baffle plate 902, when the material in backflow bucket body 901 reaches setting value, corresponding weight
The signal of telecommunication that weight sensor 807 sense weight of signal acquisition module 804f collection produces is more than the 3rd threshold value, the 3rd driving
Module 804h controls driving cylinder 903 to act on, and driving cylinder 903 controlling baffle plate 902 is moved along guide groove 901a and backflow is struggled against this
The discharge end of body 901 is opened.
During practical application, described backflow conveyer belt 7 passes through backflow motor 10 and drives, therefore controller 804 described in the present embodiment
Including for driving the 4th drive module 804i of described backflow motor 10 rotation, being used for driving described backflow motor 10 to stop turning
Dynamic disconnection module 804j, the 5th drive module for driving described driving cylinder 903 to act on and closing described baffle plate 902
804k and the first time delay module 804m and the second time delay module 804n, described 4th drive module 804i and the institute that are used to time delay
State the 3rd comparison module 804g to connect, described first time delay module 804m one end is connected with described 3rd comparison module 804g, separately
One end is connected with described disconnection module 804j, and described second time delay module 804n one end is with described 3rd comparison module 804g even
Connect, the other end is connected with described 5th drive module 804k；Wherein, the time that described first time delay module 804m extends is more than institute
State the time that the second time delay module 804n extends.I.e. while baffle plate 902 is opened, backflow motor 10 rotates and drives backflow defeated
Send band 7 operating, the material in backflow bucket body 901 is delivered to the feed end of feeding web 3 by the conveyer belt 7 that flows back.Work as backflow
After the completion of material in bucket body 901 all conveys, the time that corresponding second time delay module 804n extends reaches, the 5th driving
Module 804k starts and controls driving cylinder 903 to act on closes baffle plate 902, and the material collection in order to next stage flows back,
And when flow back conveyer belt 7 on material be all delivered to feeding web 3 when, corresponding first time delay module 804m extend when
Between reach, disconnect module 804j and start and drive backflow motor 10 to stop operating, motor 10 dallies wave for a long time to avoid flowing back
Take electric energy.
Wherein, described intelligent crushing system also includes an elevating hopper 11, described feeding web 3 and described elevating hopper 11
Discharge end connects, described backflow conveyer belt 7 is connected with the feed end of described elevating hopper 11, consequently facilitating feeding and feed back.
Compared with prior art, the present invention crushes the conveying power of motor 2 by energy meter 802 real-time detection, and according to
The rotating speed of the size adjustment charging motor 4 of conveying power of detection, and then adjust charging rate it is ensured that broken motor 2 is setting
Work under power, it is conducive to improving resource utilization, and ensure broken after steel scrap uniform particle sizes' degree high.
The specific embodiment of present invention described above, does not constitute limiting the scope of the present invention.Any basis
Various other corresponding change and deformation that the technology design of the present invention is made, should be included in the guarantor of the claims in the present invention
In the range of shield.
Claims (8)
1. a kind of intelligent crushing system is it is characterised in that include crushing mechanism, the broken electricity of driving described crushing mechanism rotation
The feeding web that machine is connected with the feed hopper at described crushing mechanism top, the charging of driving described feeding web rotation are electric
Discharging conveyor belts that the vibrosieve that machine is connected with the discharge end of described crushing mechanism is connected with the lower discharge port of described vibrosieve,
The backflow conveyer belt being connected with the top discharge mouth of described vibrosieve and feeding control system, described feeding control system including
For adjusting the speed regulator of described charging motor rotating speed and the energy meter for detecting the output of described broken motor；Its
In, the discharge end of described backflow conveyer belt is connected with the feed end of described feeding web.
2. intelligent crushing system according to claim 1 is it is characterised in that described feeding control system also includes one is used for
Control the buncher that the speed governing button of described speed regulator rotates and a controller, described controller includes power signal collection mould
Block, the first comparison module, the first drive module, described power signal acquisition module is used for gathering the power of described energy meter detection
Signal, described first comparison module is used for judging whether described power signal is more than first threshold, if being more than first threshold, opens
Move described first drive module, described first drive module is used for driving described buncher to rotate forward the setting number of turns.
3. intelligent crushing system according to claim 2 is it is characterised in that described controller also includes the second comparison module
With the second drive module, described second comparison module is used for judging whether described power signal is less than Second Threshold, if less than the
Two threshold values then start the second drive module, and described second drive module is used for driving described buncher to rotate backward setting circle
Number.
4. intelligent crushing system according to claim 3 is it is characterised in that be provided with a driven tooth on described speed governing button
Wheel, the output shaft of described buncher is provided with the driving gear being meshed with described driven gear.
5. the intelligent crushing system according to claim 3 or 4 is it is characterised in that described intelligent crushing system also includes one
Backflow bucket, the described bucket that flows back includes backflow bucket body, the baffle plate of the discharge end of body that struggles against located at backflow and drives described baffle plate to open
The driving cylinder closed, the top discharge mouth of described vibrosieve is connected with the feed end of described backflow bucket body, described backflow conveyer belt
Feed end with described backflow bucket body discharge end be connected.
6. intelligent crushing system according to claim 5 is it is characterised in that described feeding control system is included located at described
Baffle bottom simultaneously is used for detecting that described baffle plate bears the weight sensor of pressure, described controller includes weight signal collection mould
Block, the 3rd comparison module and the 3rd drive module, described weight signal acquisition module is used for gathering described weight sensor detection
Baffle plate bears the signal of telecommunication of pressure generation, and described 3rd comparison module is used for judging whether the described signal of telecommunication is more than the 3rd threshold value,
If being more than the 3rd threshold value, start described 3rd drive module, the driving cylinder that described 3rd drive module is used for driving acts on simultaneously
Described baffle plate is opened.
7. intelligent crushing system according to claim 6 is it is characterised in that described intelligent crushing system is included for driving
The backflow motor that described backflow conveyer belt rotates, described controller includes the 4th driving for driving described backflow motor to rotate
Module, for driving the disconnection module of described backflow motor stalls, being used for driving described driving cylinder to act on and will be described
5th drive module of flapper closure and the first time delay module and the second time delay module that are used to time delay, described 4 wheel driven dynamic model
Block is connected with described 3rd comparison module, described first time delay module one end is connected with described 3rd comparison module, the other end with
Described disconnection module connects, and described second time delay module one end is connected with described 3rd comparison module, the other end and the described 5th
Drive module connects；Wherein, the time that described first time delay module extends is more than the time that described second time delay module extends.
8. intelligent crushing system according to claim 1 is it is characterised in that described intelligent crushing system also includes a feeding
Bucket, described feeding web is connected with the discharge end of described elevating hopper, described conveyer belt and the feed end of described elevating hopper of flowing back
Connect.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611070024.XA CN106345600A (en) | 2016-11-29 | 2016-11-29 | Intelligent crushing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611070024.XA CN106345600A (en) | 2016-11-29 | 2016-11-29 | Intelligent crushing system |
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| Publication Number | Publication Date |
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| CN106345600A true CN106345600A (en) | 2017-01-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201611070024.XA Pending CN106345600A (en) | 2016-11-29 | 2016-11-29 | Intelligent crushing system |
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Cited By (6)
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| CN106902971A (en) * | 2017-03-30 | 2017-06-30 | 太仓鸿策腾达网络科技有限公司 | A kind of pulverizer control system |
| CN107899733A (en) * | 2017-12-18 | 2018-04-13 | 徐工集团工程机械有限公司 | Crusher and its control method, device and system, computer-readable recording medium |
| CN110064496A (en) * | 2019-04-24 | 2019-07-30 | 福建南方路面机械有限公司 | A kind of automatic control system and method preventing jaw crusher overload shutdown |
| CN114378361A (en) * | 2022-02-15 | 2022-04-22 | 长沙中金智能装备有限公司 | Feeding device for steel shearing machine and waste steel processing system |
| CN115382653A (en) * | 2022-08-23 | 2022-11-25 | 中再生纽维尔资源回收设备（江苏）有限公司 | Feeding control method of scrap steel feeder |
| WO2023159855A1 (en) * | 2022-02-22 | 2023-08-31 | 碎得机械(北京)有限公司 | Material pretreatment system |
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| WO2023159855A1 (en) * | 2022-02-22 | 2023-08-31 | 碎得机械(北京)有限公司 | Material pretreatment system |
| CN115382653A (en) * | 2022-08-23 | 2022-11-25 | 中再生纽维尔资源回收设备（江苏）有限公司 | Feeding control method of scrap steel feeder |
| CN115382653B (en) * | 2022-08-23 | 2024-01-02 | 中再生纽维尔资源回收设备（江苏）有限公司 | Feeding control method of scrap steel feeding machine |
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Address after: 431400 Wuhan Province, Xinzhou district warehouse Port Street shop village, Ma Village Applicant after: Gelinmei (Wuhan) Mineral Circulation Industrial Park Development Co., Ltd. Applicant after: Henan Environmental Protection Industry Co., Ltd. Applicant after: Green U.S. (Tianjin) city mineral products circulation industry development company limited Applicant after: Limited company of Green U.S. Address before: 431400 Wuhan Province, Xinzhou district warehouse Port Street shop village, Ma Village Applicant before: Gelinmei (Wuhan) Mineral Circulation Industrial Park Development Co., Ltd. Applicant before: HENAN GEM RESOURCES RECYCLING CO., LTD. Applicant before: Green U.S. (Tianjin) city mineral products circulation industry development company limited Applicant before: Limited company of Green U.S. |
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