CN106330054A - Voltage-regulating and energy-saving dragging device for beam-pumping unit - Google Patents

Voltage-regulating and energy-saving dragging device for beam-pumping unit Download PDF

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Publication number
CN106330054A
CN106330054A CN201610889002.XA CN201610889002A CN106330054A CN 106330054 A CN106330054 A CN 106330054A CN 201610889002 A CN201610889002 A CN 201610889002A CN 106330054 A CN106330054 A CN 106330054A
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China
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motor
voltage
unit
actuator
saving
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Chinese (zh)
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栾若熙
孙晓飞
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02PCONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P25/00Arrangements or methods for the control of AC motors characterised by the kind of AC motor or by structural details
    • H02P25/16Arrangements or methods for the control of AC motors characterised by the kind of AC motor or by structural details characterised by the circuit arrangement or by the kind of wiring
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02PCONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P25/00Arrangements or methods for the control of AC motors characterised by the kind of AC motor or by structural details
    • H02P25/16Arrangements or methods for the control of AC motors characterised by the kind of AC motor or by structural details characterised by the circuit arrangement or by the kind of wiring
    • H02P25/18Arrangements or methods for the control of AC motors characterised by the kind of AC motor or by structural details characterised by the circuit arrangement or by the kind of wiring with arrangements for switching the windings, e.g. with mechanical switches or relays

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Motor And Converter Starters (AREA)

Abstract

The invention discloses a voltage-regulating and energy-saving dragging device for beam-pumping unit and relates to the field of motor dragging. The dragging device comprises a main control unit which can detect the working current and voltage of the motor in the voltage-regulating and energy-saving dragging device in real time, the main control unit can calculate the working current and voltage of the motor to send the starting/stopping control order of the dragging device and regulating order of the working voltage of the motor, the dragging device further comprises a detection unit which can detect the working current value and voltage value of the motor in the main control voltage-regulating and energy-saving dragging device, a voltage regulating unit for regulating the sine wave with 380V-167.5V of working voltage of motor winding, and a motor for controlling the starting/stopping of dragging device. The energy-saving dragging device capable of regulating working voltage of the motor automatically according to the loading, and then regulating the output power can solve the problems of low energy efficiency and power waste of common Y-series motor and matched common control equipment used by oilfield beam-pumping unit.

Description

A kind of pressure regulating energy-saving actuator for beam pumping unit
Technical field
The present invention relates to motor drag field, a kind of pressure regulating energy-saving for beam pumping unit drags dress Put.
Background technology
On oil field, the oil pumper of application is mostly beam pumping unit at present, and is equipped with counterweight block.For Can start smoothly and complete pumping operation, when matching actuator, it is necessary to match by maximum load, otherwise can not normally rise Take out.After starting properly functioning time, due to the particularity of beam pumping unit load, cause load factor to be substantially reduced, load factor is low To 10%~30%, produce " low load with strong power " phenomenon, and this phenomenon generally exists.Owing to load factor is low, motor is made comprehensively to imitate Rate is low, and loss is big, and power factor is low, power factor between 0.2~0.4, line loss to be increased.The walking beam that oil field is conventional Formula oil pumper adapted is Y280-8 motor, rated power 37KW, rated current 78.2A, and reality normally acts the electricity that works after taking out Stream is only between 25~40A.As can be seen here, above-mentioned conventional actuator efficiency is low, and loss is big, so can waste valuable energy Source.
Now with the actuator solving " low load with strong power " with SCR AC pressure regulation.But because of SCR AC pressure regulation Output voltage adjust be by change the angle of flow, voltage the lowest output waveform unfilled corner is the biggest.Produce serious wave distortion, thus It not positive wave string, the serious output reducing motor.Though detecting that voltage can be reduced to about 160V, but contrast energy-saving effect being not Substantially, and a large amount of harmonic injection electrical network can be produced, cause serious harmonic pollution.
Summary of the invention
In view of this, the present invention provides a kind of pressure regulating energy-saving actuator for beam pumping unit, can be according to load Size automatically adjust motor operating voltage, and then adjust the energy-saving actuator of output, to solve oil field beam type Conventional y series motor and supporting conventional controlling apparatus efficiency that oil pumper uses are low, the problem that a large amount of electric energy are wasted.
Described a kind of pressure regulating energy-saving actuator for beam pumping unit includes:
Main control unit, detects operating current and the voltage of motor in pressure regulating energy-saving actuator in real time, calculates the work of described motor Make electric current and voltage, be used for sending the adjustment instruction of the control instruction of actuator start-stop and motor operating voltage;
Detector unit, is connected with main control unit, the working current value of motor and magnitude of voltage in pressure regulating energy-saving actuator Detect;
Voltage-adjusting unit, is connected with described main control unit, the operating voltage range for making motor winding be 380V~ The sine wave of 167.5V;
Motor, is connected with described voltage-adjusting unit, for controlling the start-stop of actuator.
Preferably, described a kind of pressure regulating energy-saving actuator for beam pumping unit also includes:
Man-machine interaction unit, carries out visualization display for the current value described detector unit being detected and magnitude of voltage, and For described main control unit being controlled the input of order.
Preferably, described voltage-adjusting unit includes:
Three-phase transformer, armature winding has tap, and for changing the running voltage of motor, and the capacity of required transformator is institute Control the 8% of power of motor;
Electromagnetic actuator, the instruction sent according to described control unit, for controlling the armature winding of described three-phase transformer Different taps are respectively connected to three phase mains and first and last terminates into three phase mains or N line, and control motor winding and be connected into angle-type scheme Or star-star connection, and control the connecting and disconnecting of motor simultaneously.
Preferably, described motor is y series motor.
Preferably, in the secondary winding coil of described three-phase transformer is serially connected in the winding loop of described motor.
Preferably, described three-phase transformer is that the connection method using Same Name of Ends different with different name end changes voltage-phase.
Preferably, the tap number of described three-phase transformer armature winding is 2, and 2 lead-out wires are drawn in each tap.
Preferably, described electromagnetic actuator controls the armature winding difference tap of described three-phase transformer by catalyst It is respectively connected to three phase mains and first and last terminates into three phase mains or N line, and control motor winding and be connected into angle-type scheme or star connects Line, and control the connecting and disconnecting of motor simultaneously.
There is advantages that
The present invention, in load factor as little as 10%~30%, will not produce " low load with strong power " phenomenon;Solve motor overall efficiency low, damage Consumption is big, and the problem that power factor is low, meanwhile, can obtain the operating voltage range of motor winding be 380V~167.5V just String ripple, sinusoidal wave undistorted;Ensure that motor is operated in Gao overall efficiency district, thus realize motor optimum energy-saving effect;And Harmonic injection electrical network will not be produced, it is to avoid harmonic pollution.
Accompanying drawing explanation
By below with reference to the accompanying drawing description to the embodiment of the present invention, above-mentioned and other purpose of the present invention, feature and Advantage is apparent, in legend:
Fig. 1 is the system schematic block diagram of the embodiment of the present invention;
Fig. 2 is the major loop electrical schematic diagram of the embodiment of the present invention.
Detailed description of the invention
Below based on example, present invention is described, but what deserves to be explained is, the present invention is not limited to these and implements Example.In below the details of the present invention being described, detailed describe some specific detail sections.But, for the most detailed The part described, those skilled in the art are appreciated that the present invention the most completely.
Additionally, it should be understood by one skilled in the art that provided accompanying drawing is simply for the explanation purpose of the present invention, spy Seeking peace advantage, accompanying drawing is not actual being drawn to scale.
Meanwhile, unless the context clearly requires otherwise, otherwise " including ", " comprising " in entire disclosure and claims etc. Similar word should be construed to the implication that comprises rather than exclusive or exhaustive implication;It is to say, be " including but not limited to " Implication.
Fig. 1 is the system schematic block diagram of the embodiment of the present invention.As it is shown in figure 1, a kind of pressure regulation for beam pumping unit Energy-saving actuator, including main control unit 1, detector unit 2, voltage-adjusting unit 3, motor 4, man-machine interaction unit 5 and power supply Unit 6, power subsystem 6 is that main control unit 1, detector unit 2, voltage-adjusting unit 3, motor 4 and man-machine interaction unit 5 supply Electricity.
In Fig. 1, main control unit 1 detects operating current and the voltage of motor in pressure regulating energy-saving actuator in real time, calculates electricity The operating current of machine 4 and voltage, be used for sending the adjustment instruction of the control instruction of actuator start-stop and motor 4 running voltage; Detector unit 2 is connected with main control unit 1, and in pressure regulating energy-saving actuator, working current value and the magnitude of voltage of motor 4 enters Row detection;Voltage-adjusting unit 3 is connected with main control unit 1, the operating voltage range for making motor winding be 380V~ The sine wave of 167.5V;Motor 4 is connected with voltage-adjusting unit 3, for controlling the start-stop of actuator;Man-machine interaction unit 5 carry out visualization display for current value detector unit 2 being detected and magnitude of voltage, and for main control unit 1 is carried out The input of control command;Voltage-adjusting unit 3 includes at the beginning of three-phase transformer 32 and electromagnetic actuator 31, three-phase transformer 32 Level winding has tap, for changing the running voltage of motor;Electromagnetic actuator 31, the finger sent according to described control unit Order, the armature winding difference tap for controlling described three-phase transformer is respectively connected to three phase mains and first and last terminates into three-phase electricity Source or N line, and control motor winding and be connected into angle-type scheme or star-star connection, and control the connecting and disconnecting of motor simultaneously.
Wherein, the secondary low-voltage big electric current winding of three-phase transformer 32 is serially connected in the electric power loop of motor, by controlling The different modes of connection of armature winding, can also can boost in blood pressure lowering, it is also possible to keep output voltage identical with input voltage, and i.e. zero Pressure drop;Need according to difference simultaneously and change the mode of connection of motor 4 three-phase windings, can be angle scheme, it is also possible to be star Shape wiring;So that the running voltage that motor winding obtains can have 11 kinds of different voltages between 380V~167.5V, it is ensured that Y Serial motors is operated in Gao overall efficiency district, ensures that the running voltage that motor obtains is pure sine wave simultaneously.
Further, can arrange the parameters such as protection value according to concrete operating mode by man-machine interaction unit 5, main control unit 1 is also There is the GPF (General Protection False functions such as phase shortage, overload, three-phase imbalance;The different changes of current transformer in detector unit 2 also can be set Ratio, can the actuator of adaptive different capacity, little to several kilowatts, big to hundreds of kilowatt;The liter of three-phase transformer 32 output voltage Or fall, the start-stop of motor 4 and the change of winding connection mode, all it is controlled by main control unit 1, specifically, master control Unit 1 detects the change of current/voltage value according to detector unit 2 in manual command or work, after computing, sends corresponding Instruction, controls the Guan Bi of catalyst in electromagnetic actuator 31 and reaches to control the start-stop of actuator and adjust the work electricity of motor Pressure.
Fig. 2 is the major loop electrical schematic diagram of the embodiment of the present invention.As in figure 2 it is shown, and combine Fig. 1 and illustrate, TM1, TM2 and TM3 is the three-phase transformer 32 in 3 Fig. 1;U, V, W are 3 phase lines of power subsystem 6, and N is the neutral conductor;Primary air is opened Closing QF1 is the big electric current of transformer secondary level and the switch of KMY and KM Δ, and auxiliary air switch QF2 is the switch of KM1~KM6; The side of catalyst KM1 three-phase contact meets 1a, 1b, 1c respectively, the N line of another side joint power subsystem 6;The side of catalyst KM2 Meeting 1a, 1b, 1c, opposite side meets U, V, W of power subsystem 6 respectively;Catalyst KM3 side meets 2a, 2b, 2c respectively, another side joint U, V, W of power subsystem 6;Catalyst KM4 side meets 3a, 3b, 3c respectively, U, V, W of another side joint power subsystem 6;Catalyst Side, KM5 three-phase contact meets 4a, 4b, 4c respectively, and offside meets the U of power subsystem 6, V, W respectively;Catalyst KM6 three-phase contact is divided Do not meet 4a, 4b, 4c, the N line to side joint power subsystem 6;It is that a meets y, b and meets z that motor M winding and catalyst KM Δ concrete connects, C meets x;And catalyst KMY side connects x, y, z respectively, and offside contact short-circuit line short circuit;Motor in motor M i.e. Fig. 1 4, motor M are y series motor.
Three-phase transformer TM1, three-phase transformer TM2 and three-phase transformer TM3 boosting or reduced output voltage are by catalyst The different opening and closings of KM1, catalyst KM2, catalyst KM3, catalyst KM4, catalyst KM5 and catalyst KM6 have been combined. Under any state, 6 catalysts of connection transformer part have 2 and 2 catalysts must be had simultaneously to work;And When starting every time, catalyst KM1 and catalyst KM6 must be closed at, i.e. voltage does not rise and do not drops guarantee motor M full voltage starting.
Change motor M winding connection mode be by catalyst KM △ and two catalysts of catalyst KMY and motor M three-phase around Group is constituted, but for the special operation condition of oil pumper, must assure that motor winding is connected into angle scheme, it is ensured that motor during start every time M full voltage starting.
Further, motor winding obtains running voltage 380V~11 kinds of changes of 167.5V are to be done by procedure below Arrive.During power transmission, catalyst KM1 and catalyst KM6 Guan Bi, now transformer secondary output is output as zero, is similar to current transformer Secondary short circuit;As now made catalyst KM Δ close by start button, motor M winding by angle scheme full voltage starting and works (380 ± 0V);After operating steadily, current signal that controller detects according to the current transformer in detector unit 2 and motor M Virtual voltage judges to reduce voltage, makes catalyst KM1 disconnect, catalyst KM △, catalyst KM6 and catalyst KM2 Guan Bi;This Time motor M every phase winding running voltage be about 350V(380-17.5V) (hereinafter referred to as electric moter voltage);Catalyst KM △, Catalyst KM6, catalyst KM3 Guan Bi electric moter voltage is about 320V(380-2*17.5V);Catalyst KM △, catalyst KM6 Close with catalyst KM4, electric moter voltage about 290V(380-3*17.5);When catalyst KM △ disconnects and catalyst KM6 disconnection, When catalyst KMY, catalyst KM1 and catalyst KM3 Guan Bi, electric moter voltage 272.5V(220+3*17.5V);Catalyst KMY, connect Tentaculum KM1, catalyst KM4 close, electric moter voltage 255V(220+2*17.5V);Catalyst KMY, catalyst KM1 and catalyst During KM5 Guan Bi, electric moter voltage 237.5V(220+17.5V);When catalyst KMY, catalyst KM1 and catalyst KM6 close, electricity Dynamo-electric pressure 220V(220 ± 0V);Catalyst KMY, catalyst KM6 and catalyst KM2 close electric moter voltage 202.5V(220- 17.5V);When catalyst KMY, catalyst KM6 and catalyst KM3 close, electric moter voltage 185V(220-2*17.5V);Work as contact When device KMY, catalyst KM6 and catalyst KM4 Guan Bi, electric moter voltage 167.5V(220-3*17.5V).Main control unit 1 is in work In automatically according to the current value detected and magnitude of voltage, automatically select between above 11 kinds of voltages according to loading condition through computing Optimum operating voltage, it is ensured that motor M is operated in maximum energy-saving state.
Further, according to three-phase transformer TM1, three-phase transformer TM2 and three-phase transformer TM3 Same Name of Ends, different name Hold different connection methods can change voltage-phase, and then change the running voltage of motor M.Specifically, because becoming three-phase transformer 32 secondary low-voltage big electric current winding coil is serially connected in motor M winding loop, if primary and secondary Same Name of Ends is all through switchgear Connect with the phase line of power supply, then output voltage relatively supply voltage reduces three-phase transformer 32 secondary voltage output valve;Otherwise Output voltage relatively input supply voltage increases three-phase transformer 32 secondary voltage output voltage values.At motor M angle in the present invention During shape connection, but motor M voltage supply voltage (380 ± 0V), i.e. and transformer secondary output is output as zero;17.5 can also be reducedV、2*17.5V、3*17.5V, i.e. 350V, 320V, 290V.If still needing to blood pressure lowering, motor M winding need to change star into and connect Line, but the running voltage of the simple star connection every phase winding of motor M is 380/V i.e. 220V, but now catalyst KMY, contact Device KM1 and catalyst KM3 Guan Bi, motor M winding voltage is 272.5V (220+3*17.5V);In like manner catalyst KMY, catalyst KM1 and catalyst KM4 Guan Bi, motor M winding voltage 255V(220+2*17.5V);Catalyst KMY, catalyst KM1 and KM5 close Closing, motor M winding voltage is 237.5V(220+17.5V);Catalyst KMY, catalyst KM6 and catalyst KM1 Guan Bi, motor M Winding voltage is 220V(220 ± 0V);According in like manner catalyst KMY, catalyst KM6 and catalyst KM2 Guan Bi, motor M winding electricity Pressure 202.5V(220-17.5V);Catalyst KMY, catalyst KM6 and catalyst KM3 Guan Bi, motor M winding voltage 185V(220- 2*17.5);Catalyst KMY, catalyst KM6 and catalyst KM4 Guan Bi, motor M winding voltage 167.5V(220-3*17.5V), Amount to 11 pressure regulation gears.
Pressure regulation base level potential difference value Vjc and transformer tapping number Cts, pressure regulation gear number Dws can be according to following methods meter Calculate: Dws=3* (Cts+1)+2;(note Dws, Cts should be positive integer), i.e. 8 gears of 1 tap of transformator;2 taps 11 Gear;14 gears during 3 taps.Basic voltage level difference Vjc=(380-220)/[Cts+2+ (Cts+1) *];Concrete number Value is convenient it is contemplated that suitably round up for transformer winding, if basic voltage level difference is 17.5V, and two taps, i.e. Cts= 2, Vjc=17.5V, and motor M concrete blood pressure lowering value when dihedral connection should be*17.5=30V。
Being calculated as follows of required transformator rated capacity, base level potential difference value is multiplied by divided by phase voltage (220V) again to be controlled Motor M power number.If motor M power 37KW, the differential 17.5V of basic voltage, therefore required transformer capacity S=17.5/220*37= 3KW, transformer capacity S/ power of motor=3/37=0.081, therefore the capacity of required transformator is controlled power of motor 8%。
Embodiment described above only expresses embodiments of the present invention, and it describes more concrete and detailed, but can not Therefore it is construed as limiting the scope of the patent.It should be pointed out that, to those skilled in the art, not On the premise of departing from the present invention, it is also possible to making some deformation, equal replacement, improvement etc., these broadly fall into the protection of the present invention Scope.Therefore, the protection domain of patent of the present invention should be as the criterion with claims.

Claims (8)

1. the pressure regulating energy-saving actuator for beam pumping unit, it is characterised in that including:
Main control unit, detects operating current and the voltage of motor in pressure regulating energy-saving actuator in real time, calculates the work of described motor Make electric current and voltage, be used for sending the adjustment instruction of the control instruction of actuator start-stop and motor operating voltage;
Detector unit, is connected with main control unit, the working current value of motor and magnitude of voltage in pressure regulating energy-saving actuator Detect;
Voltage-adjusting unit, is connected with described main control unit, the operating voltage range for making motor winding be 380V~ The sine wave of 167.5V;
Motor, is connected with described voltage-adjusting unit, for controlling the start-stop of actuator.
A kind of pressure regulating energy-saving actuator for beam pumping unit the most according to claim 1, it is characterised in that also Including:
Man-machine interaction unit, carries out visualization display for the current value described detector unit being detected and magnitude of voltage, and For described main control unit being controlled the input of order.
A kind of pressure regulating energy-saving actuator for beam pumping unit the most according to claim 1, it is characterised in that institute State voltage-adjusting unit to include:
Three-phase transformer, armature winding has tap, and for changing the running voltage of motor, and the capacity of required transformator is institute Control the 8% of power of motor;
Electromagnetic actuator, the instruction sent according to described control unit, for controlling the armature winding of described three-phase transformer Different taps are respectively connected to three phase mains and first and last terminates into three phase mains or N line, and control motor winding and be connected into angle-type scheme Or star-star connection, and control the connecting and disconnecting of motor simultaneously.
A kind of pressure regulating energy-saving actuator for beam pumping unit the most according to claim 1, it is characterised in that institute Stating motor is y series motor.
A kind of pressure regulating energy-saving actuator for beam pumping unit the most according to claim 3, it is characterised in that institute The secondary winding coil stating three-phase transformer is serially connected in the winding loop of described motor.
A kind of pressure regulating energy-saving actuator for beam pumping unit the most according to claim 3, it is characterised in that institute Stating three-phase transformer is that the connection method using Same Name of Ends different with different name end changes voltage-phase.
A kind of pressure regulating energy-saving actuator for beam pumping unit the most according to claim 3, it is characterised in that institute The tap number stating three-phase transformer armature winding is 2, and 2 lead-out wires are drawn in each tap.
A kind of pressure regulating energy-saving actuator for beam pumping unit the most according to claim 3, it is characterised in that institute State the armature winding difference tap that electromagnetic actuator controls described three-phase transformer by catalyst and be respectively connected to three phase mains And first and last terminates into three phase mains or N line, and control motor winding and be connected into angle-type scheme or star-star connection, and control motor simultaneously Connecting and disconnecting.
CN201610889002.XA 2016-10-12 2016-10-12 Voltage-regulating and energy-saving dragging device for beam-pumping unit Pending CN106330054A (en)

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CN201610889002.XA CN106330054A (en) 2016-10-12 2016-10-12 Voltage-regulating and energy-saving dragging device for beam-pumping unit

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Application Number Priority Date Filing Date Title
CN201610889002.XA CN106330054A (en) 2016-10-12 2016-10-12 Voltage-regulating and energy-saving dragging device for beam-pumping unit

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11164559A (en) * 1997-11-28 1999-06-18 Toshiba Corp Ac voltage adjusting apparatus
CN201113876Y (en) * 2007-09-29 2008-09-10 孙晓飞 Oil pumping machine dedicated multi- power integral energy-saving actuator
CN201504223U (en) * 2009-06-09 2010-06-09 黄中明 Multi-power energy-saving motor for oil pumping unit
CN201639534U (en) * 2010-05-12 2010-11-17 哈尔滨东大方正电力有限公司 Voltage control and electricity-stealing preventing device of pumping unit motor
CN201956965U (en) * 2011-04-15 2011-08-31 梁霄 Voltage adjusting energy-saving dragging device used by oil field pumping unit
CN201956964U (en) * 2011-03-03 2011-08-31 东北石油大学 Energy-saving controller for combined pumping unit in oilfield

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11164559A (en) * 1997-11-28 1999-06-18 Toshiba Corp Ac voltage adjusting apparatus
CN201113876Y (en) * 2007-09-29 2008-09-10 孙晓飞 Oil pumping machine dedicated multi- power integral energy-saving actuator
CN201504223U (en) * 2009-06-09 2010-06-09 黄中明 Multi-power energy-saving motor for oil pumping unit
CN201639534U (en) * 2010-05-12 2010-11-17 哈尔滨东大方正电力有限公司 Voltage control and electricity-stealing preventing device of pumping unit motor
CN201956964U (en) * 2011-03-03 2011-08-31 东北石油大学 Energy-saving controller for combined pumping unit in oilfield
CN201956965U (en) * 2011-04-15 2011-08-31 梁霄 Voltage adjusting energy-saving dragging device used by oil field pumping unit

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