CN106328637A - LED lamp bead support structure - Google Patents
LED lamp bead support structure Download PDFInfo
- Publication number
- CN106328637A CN106328637A CN201610923288.9A CN201610923288A CN106328637A CN 106328637 A CN106328637 A CN 106328637A CN 201610923288 A CN201610923288 A CN 201610923288A CN 106328637 A CN106328637 A CN 106328637A
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- CN
- China
- Prior art keywords
- lamp bead
- led lamp
- stake body
- assembly base
- supporting structure
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 239000011324 bead Substances 0.000 title claims abstract description 96
- 239000000203 mixture Substances 0.000 claims description 7
- 238000002347 injection Methods 0.000 claims description 3
- 239000007924 injection Substances 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 150000002739 metals Chemical class 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000004806 packaging method and process Methods 0.000 abstract description 2
- 230000002349 favourable effect Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 4
- 230000001678 irradiating effect Effects 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005286 illumination Methods 0.000 description 2
- 230000032683 aging Effects 0.000 description 1
- 201000009310 astigmatism Diseases 0.000 description 1
- 238000013475 authorization Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000005619 thermoelectricity Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L25/00—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof
- H01L25/03—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes
- H01L25/04—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers
- H01L25/075—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H01L33/00
- H01L25/0753—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H01L33/00 the devices being arranged next to each other
Landscapes
- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Computer Hardware Design (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
- Fastening Of Light Sources Or Lamp Holders (AREA)
Abstract
The invention relates to an LED lamp bead support structure which comprises an assembly base, a plurality of support frames, a plurality of LED lamp bead supports and electroplated bottom plates. The LED lamp bead supports are uniformly arranged on the assembly base, and the sixteen corresponding LED lamp bead supports for mounting lamp beads are arranged on each row; the corresponding electroplated bottom plate is arranged on the bottom surface of each LED lamp bead support, and hardware is stamped to form the electroplated bottom plates; the length of each ELD lamp bead support is 7.00 mm, and the width of each LED lamp bead support is 2.8 mm. The LED lamp bead support structure has the advantages that the sixteen lamp beads can be mounted inside each lamp bead support with the size identical to that of the traditional support, accordingly, labor cost, packaging and transporting links and the like can be greatly economized, and the LED lamp bead support structure is favorable for improving the production efficiency and can be advantageously fixedly connected with inner cavities of lamps during application.
Description
Technical field
The present invention relates to technical field of LED illumination, particularly relate to a kind of LED lamp bead supporting structure.
Background technology
On market, existing employing same size is the most at most only capable of installing 14 lamp bead with the lamp bead support of weight, deposits
Relatively wide in the distance of set chip number, even result in the situation that light efficiency is poor.
Therefore, Authorization Notice No. CN 204289529 U, the Chinese patent of Patent No. 201420780325.1 discloses
A kind of high temperature resistant can light collecting LED support structure, including general assembly base, described general assembly base is provided with some high temperature resistant supports
Body, each high temperature resistant stake body is arranged above a LED optically focused support, and each LED optically focused carriage center position is arranged
Each is set for light-emitting zone and this light-emitting zone periphery and irradiates cambered surface, meanwhile, the groove-bottom of described light-emitting zone center
Face is 1.35mm to the vertical height of the cradle top surface of LED optically focused support.By optics less than minimum critical angle principle, light is made to lead to
Superrefraction principle improves 15% luminous flux, lighting angle and light-emitting area and increases, and product can be welded by Reflow Soldering mode, greatly
Improving production efficiency, thermoelectricity separates and improves safety, and product makes astigmatism become optically focused, available to special lighting, illuminance pole
Big raising, the encapsulating material that product is used is high temperature resistant, and ageing resistance is strong, and light decay is little.
But, this texture grooves bottom surface is higher to the vertical height of the cradle top surface of LED support, is unfavorable for improving illumination model
Enclose;Meanwhile, bottom groove LED lamp bead stake body, lack fixing point, be unfavorable for installing with light fixture inner chamber.
Therefore, for above structure, need supporting structure and size are effectively innovated.
Summary of the invention
For disadvantages described above, the present invention provides one can install 16 lamp bead, when being conducive to producing, transport or packing
Save the LED lamp bead supporting structure of space, beneficially raising light efficiency effect, to solve many deficiencies of prior art.
For achieving the above object, the present invention is by the following technical solutions:
A kind of LED lamp bead supporting structure, is made up of with some rack frames, LED lamp bead support, plated board general assembly base, institute
State be evenly arranged with on general assembly base some LED lamp bead stake bodies and these LED lamp bead stake bodies composition there is several row
The rectangular array structure of row, each column has 16 LED lamp bead stake bodies installing lamp bead, and each LED lamp bead stake body is peripheral
With rack frame, it is positioned at general assembly base outer edge and some pilot hole is distributed;
Each LED lamp bead stake body center position is set to light-emitting zone and is positioned at this light-emitting zone periphery and arranges each
Irradiating cambered surface, meanwhile, each LED lamp bead stake body bottom surface arranges plated board and this plated board two of hardware stamping
End, with fixed card slot, embeds inside fixed card slot bottom described LED lamp bead stake body, thus by LED lamp bead stake body and electricity
Plating base plate is fixing is molded into integrative-structure;Described plated board bottom surface is 0.75mm to the vertical height of cradle top surface, described photograph
Penetrating cambered surface extended line angle is 107 °;Each a length of 7.00mm of LED lamp bead stake body, width is 2.8mm;Described general assembly base
The spacing of adjacent pilot hole be 15.5mm.
Correspondingly, the centrally disposed groove floor of described light-emitting zone.
The a length of 5.21mm of described groove floor;With between the LED lamp bead stake body central point that string two is adjacent away from
From for 3.40mm.
Five metals cutting is carried out after plated board injection mo(u)lding.
Having the beneficial effect that of LED lamp bead supporting structure of the present invention
(1) it is 0.75mm by increasing groove floor to LED support upper surface vertical height, then, by each LED lamp bead support
Body length is set to 7.00mm, and width is 2.8mm, can be used for special lighting, further enhancing illuminance;
(2) use the size lamp bead internal stent that conventional stent is same, it is possible to 16 lamp bead are installed, no matter at cost of labor, bag
The links such as dress, transport all realize saving greatly, are conducive to improving production efficiency;
The most each LED lamp bead stake body bottom surface arranges plated board and this plated board two ends with fixed card slot, described LED
Embed inside fixed card slot bottom lamp bead stake body, thus be molded into one knot by fixing to LED lamp bead stake body and plated board
Structure, is connected in use, be advantageously implemented with the fixing of light fixture inner chamber;
(4) it is adjusted to 3.40mm with the distance between the adjacent LED lamp bead stake body central point of string two such that it is able to realize
General assembly base arranges 16 lamp bead of installation.
Accompanying drawing explanation
Below according to accompanying drawing, the present invention is described in further detail.
Fig. 1 is the assembled state schematic diagram of LED lamp bead supporting structure described in the embodiment of the present invention;
Fig. 2 is the separation schematic diagram of LED lamp bead supporting structure described in the embodiment of the present invention;
Fig. 3 is the single lamp bead support schematic diagram of LED lamp bead supporting structure described in the embodiment of the present invention;
Fig. 4 is the single lamp bead side face schematic diagram of the LED lamp bead supporting structure described in the embodiment of the present invention.
In figure:
1, general assembly base;2, cradle top surface;3, rack frame;4, LED lamp bead stake body;5, cambered surface is irradiated;6, light-emitting zone;7、
Pilot hole;8, fixed card slot;9, plated board.
Detailed description of the invention
Embodiment 1
As Figure 1-4, the LED lamp bead supporting structure described in the embodiment of the present invention, by general assembly base 1 and some rack frames 3,
LED lamp bead support 4, plated board 9 form, described general assembly base 1 is evenly arranged with some LED lamp bead stake bodies 4 and this
A little LED lamp bead stake body 4 compositions have the rectangular array structure of several ranks, and each column has 16 for installing lamp bead
LED lamp bead stake body 4, each LED lamp bead stake body 4 periphery, with rack frame 3, is positioned at general assembly base 1 outer edge and is distributed
There are some pilot holes 7;
Correspondingly, each LED lamp bead stake body 4 center position is set to light-emitting zone 6 and is positioned at outside this light-emitting zone 6
Enclosing and arrange each irradiation cambered surface 5, meanwhile, each LED lamp bead stake body 4 bottom surface arranges plated board 9 and this plated board 9 liang
End, with fixed card slot 8, embeds fixed card slot 8 internal bottom described LED lamp bead stake body 4, thus by LED lamp bead stake body 4
Fix with plated board 9 and be molded into integrative-structure;
Correspondingly, the vertical height of described plated board 9 bottom surface to cradle top surface 2 is 0.75mm, described irradiation cambered surface 5 extended line
Angle is 107 °, the described centrally disposed groove floor of light-emitting zone 6, a length of 5.21mm of this groove floor or increase and decrease 0.05mm;
Correspondingly, each a length of 7.00mm of LED lamp bead stake body 4, width is 2.8mm, length and the equal changeable of width
0.05mm;
Correspondingly, the spacing of the adjacent pilot hole 7 of described general assembly base 1 is 15.5mm, with two adjacent LED lamp bead of string
Distance between stake body 4 central point is 3.40mm or changeable 0.02mm.
LED lamp bead supporting structure described in the above embodiment of the present invention, during production, bottom parts uses hardware stamping principle
Completing, base plate carries out electroplating processes, then injection mo(u)lding after completing;Five metals cutting is carried out again, after final product completes after molding
Once by quality inspection and packaging.
Embodiment 2
As Figure 1-4, the LED lamp bead supporting structure described in the embodiment of the present invention, by general assembly base 1 and some rack frames 3,
LED lamp bead support 4, plated board 9 form, described general assembly base 1 is evenly arranged with some LED lamp bead stake bodies 4 and this
A little LED lamp bead stake body 4 compositions have the rectangular array structure of several ranks, and each column has 16 for installing lamp bead
LED lamp bead stake body 4, row one support group of composition that each two is adjacent, each LED lamp bead stake body 4 periphery is with bracket lip
Frame 3, is positioned at general assembly base 1 outer edge and some pilot hole 7 is distributed;
Irradiating cambered surface 5 extended line angle is 107 °, the described centrally disposed groove floor of light-emitting zone 6;
Correspondingly, each a length of 7.00mm of LED lamp bead stake body 4, width is 2.8mm;
Correspondingly, the spacing of the pilot hole 7 of two adjacent support groups is 15.5mm, with two adjacent LED lamp bead of string
Distance between stake body 4 central point is 3.40mm.
Embodiment 3
As Figure 1-4, the LED lamp bead supporting structure described in the embodiment of the present invention, by general assembly base 1 and some rack frames 3,
LED lamp bead support 4, plated board 9 form, described general assembly base 1 is evenly arranged with some LED lamp bead stake bodies 4 and this
A little LED lamp bead stake body 4 compositions have the rectangular array structure of several ranks, and each column has 16 for installing lamp bead
LED lamp bead stake body 4, row one support group of composition that each two is adjacent, it is positioned at general assembly base 1 outer edge and pilot hole is distributed
7;
Correspondingly, each LED lamp bead stake body 4 center position is set to light-emitting zone 6 and is positioned at outside this light-emitting zone 6
Enclosing and arrange each irradiation cambered surface 5, irradiating cambered surface 5 extended line angle is 107 °;
Correspondingly, each a length of 7.00mm of LED lamp bead stake body 4, width is 2.8mm.
Above example is the one of the present invention more preferably detailed description of the invention, and those skilled in the art are in the technical program
In the range of the usual variations and alternatives that carry out, e.g., for adjustment trickle in stake body, base plate equidimension, if not producing super
Go out the beneficial effect outside this case, the most all should comprise within the scope of the present invention.
Claims (5)
1. a LED lamp bead supporting structure, it is characterised in that propped up with some rack frames (3), LED lamp bead by general assembly base (1)
Frame (4), plated board (9) form, described general assembly base (1) is evenly arranged with some LED lamp bead stake bodies (4) and these
LED lamp bead stake body (4) composition has the rectangular array structure of several ranks, and each column has 16 LED installing lamp bead
Lamp bead stake body (4), each LED lamp bead stake body (4) is peripheral with rack frame (3), is positioned at general assembly base (1) outer edge
Some pilot hole (7) is distributed;
Each LED lamp bead stake body (4) center position is set to light-emitting zone (6) and is positioned at this light-emitting zone (6) outward
Enclosing and arrange each irradiation cambered surface (5), meanwhile, each LED lamp bead stake body (4) bottom surface arranges the plated board of hardware stamping
(9) and this plated board (9) two ends are with fixed card slot (8), described LED lamp bead stake body (4) bottom embeds fixed card slot
(8) internal, thus it is molded into integrative-structure by fixing to LED lamp bead stake body (4) and plated board (9);Described plated board (9)
Bottom surface is 0.75mm to the vertical height of cradle top surface (2), and described irradiation cambered surface (5) extended line angle is 107 °;Each LED
Pearl stake body (4) a length of 7.00mm, width is 2.8mm;The spacing of the adjacent pilot hole (7) of described general assembly base (1) is
15.5mm。
LED lamp bead supporting structure the most according to claim 1, it is characterised in that: described light-emitting zone (6) is centrally disposed recessed
Groove bottom.
LED lamp bead supporting structure the most according to claim 2, it is characterised in that: a length of 5.21mm of described groove floor.
LED lamp bead supporting structure the most according to claim 1, it is characterised in that: prop up with two adjacent LED lamp bead of string
Distance between support body (4) central point is 3.40mm.
LED lamp bead supporting structure the most according to claim 1, it is characterised in that: plated board (9) injection mo(u)lding laggard
Row five metals cutting.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610923288.9A CN106328637A (en) | 2016-10-29 | 2016-10-29 | LED lamp bead support structure |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610923288.9A CN106328637A (en) | 2016-10-29 | 2016-10-29 | LED lamp bead support structure |
Publications (1)
Publication Number | Publication Date |
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CN106328637A true CN106328637A (en) | 2017-01-11 |
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ID=57819439
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CN201610923288.9A Pending CN106328637A (en) | 2016-10-29 | 2016-10-29 | LED lamp bead support structure |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109065696A (en) * | 2018-10-29 | 2018-12-21 | 博罗县正润光电有限公司 | A kind of LED New-support |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN202373624U (en) * | 2011-11-04 | 2012-08-08 | 深圳万润科技股份有限公司 | Light-emitting diode (LED) encapsulation structure |
CN203277491U (en) * | 2013-04-16 | 2013-11-06 | 陈广明 | LED support structure with 118.65 irradiation angle |
CN204243036U (en) * | 2014-12-23 | 2015-04-01 | 中山市泓昌光电科技有限公司 | A kind of high-voltage LED lamp pearl |
CN204289529U (en) * | 2014-12-12 | 2015-04-22 | 陈广明 | High-temperature-resistant light-gathering LED support structure |
CN204927339U (en) * | 2015-09-18 | 2015-12-30 | 常州机电职业技术学院 | Integrated high -power LED thermoelectric separation support |
CN205016562U (en) * | 2015-10-09 | 2016-02-03 | 陈广明 | LED paster lamp pearl support suitable for dull and stereotyped lamp structure |
-
2016
- 2016-10-29 CN CN201610923288.9A patent/CN106328637A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN202373624U (en) * | 2011-11-04 | 2012-08-08 | 深圳万润科技股份有限公司 | Light-emitting diode (LED) encapsulation structure |
CN203277491U (en) * | 2013-04-16 | 2013-11-06 | 陈广明 | LED support structure with 118.65 irradiation angle |
CN204289529U (en) * | 2014-12-12 | 2015-04-22 | 陈广明 | High-temperature-resistant light-gathering LED support structure |
CN204243036U (en) * | 2014-12-23 | 2015-04-01 | 中山市泓昌光电科技有限公司 | A kind of high-voltage LED lamp pearl |
CN204927339U (en) * | 2015-09-18 | 2015-12-30 | 常州机电职业技术学院 | Integrated high -power LED thermoelectric separation support |
CN205016562U (en) * | 2015-10-09 | 2016-02-03 | 陈广明 | LED paster lamp pearl support suitable for dull and stereotyped lamp structure |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109065696A (en) * | 2018-10-29 | 2018-12-21 | 博罗县正润光电有限公司 | A kind of LED New-support |
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Application publication date: 20170111 |