CN106323992A - Device for detecting surface quality of automotive body covering part - Google Patents

Device for detecting surface quality of automotive body covering part Download PDF

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Publication number
CN106323992A
CN106323992A CN201610705655.8A CN201610705655A CN106323992A CN 106323992 A CN106323992 A CN 106323992A CN 201610705655 A CN201610705655 A CN 201610705655A CN 106323992 A CN106323992 A CN 106323992A
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CN
China
Prior art keywords
covering part
electromagnetic relay
body covering
hydraulic cylinder
surface quality
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Withdrawn
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CN201610705655.8A
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Chinese (zh)
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王攀
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Individual
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Individual
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Priority to CN201610705655.8A priority Critical patent/CN106323992A/en
Publication of CN106323992A publication Critical patent/CN106323992A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/95Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
  • A Measuring Device Byusing Mechanical Method (AREA)

Abstract

The invention discloses a device for detecting the surface quality of an automotive body covering part. The device comprises a base and an electrostatic adsorption gas-permeable membrane, wherein a rack, a stand column and a control end are arranged on the base; the upper surface of the rack is matched with the inner surface of a to-be-detected body covering part; a positioning fixing device and an electromagnetic relay 1 are arranged in the rack; a fixed plate is fixed at the upper end of the stand column, a hydraulic cylinder 2 is arranged on the lower surface of the fixed plate; a top plate and an electromagnetic relay 2 are arranged at the top of the telescopic end of the hydraulic cylinder 2; a magnet is arranged on the electromagnetic relay 2, and is fixed on the electrostatic adsorption gas-permeable membrane along the plane; and the electromagnetic relay 1, the electromagnetic relay 2, the to-be-detected body covering part and the hydraulic cylinder 2 are all controlled by the control end. The device can be used for improving the detection efficiency and detection quality and avoiding occurrence of secondary visual inspection by manpower, has the characteristics of convenience in operation and small occupied space, can meet the requirement for surface quality detection of an automotive body covering part, and achieves the aims of shortening cycle, reducing cost and improving quality.

Description

A kind of automobile body covering part surface quality detection device
Technical field
The invention belongs to auto parts and components detection technique field, be specifically related to a kind of automobile body covering piece surface quality inspection Survey device.
Background technology
The manufacture of automobile panel is the key link that body of a motor car manufactures.On covering material surface, any small defect is all The diffuse-reflectance of light can be caused after painting and the attractive in appearance of damage car profile, thus covering material surface is not allow for ripple, wrinkle Folding, edge draw trace and the defect of other destruction surface aesthetic feelings.The surface quality of automobile body covering piece directly determines a car The height of type presentation quality, makes excellent outer covering piece and can be greatly promoted client's satisfaction to a vehicle, therefore produce Going out high-quality body outer panel is each automobile manufacturing company unremitting effort target.But in Mold Making and punching press In production process, owing to mould structure design is unreasonable, mould bedding-in is not in place, that punching production process control is not enough etc. is multiple former Cause, rear surface generation is wrinkling, swell, cave in, cheat the areal deformations such as bag using mould punching to complete for the body outer skin caused Phenomenon occurs often;Before solving areal deformation defect, need to first judge the position residing on covering of defect, the class of deformation Type and the degree etc. of deformation, and then again improve the production process of body outer skin.
At present, normally used outer covering piece surface quality testing means are:
First method is the oilstone polishing vehicle body covering material surface using roughness relatively low, stays at covering material surface according to oilstone Under vestige judge whether deformation;The defect of the method is to operate more complicated, wastes time and energy, and the profile of covering is made The type position that changes cannot be checked.
Second method is visual or hands touches body outer skin surface, and vision or sense of touch by people judge that vehicle body covers Whether part exists areal deformation;The defect of the method is that the competency profiling to reviewer is the highest, and deposits for deformation defect Judge inaccurate at position and deformation extent.
The third method is, detects body outer skin in specialty AUDIT examination & verification room, and testing result is the most accurate Effectively;The defect of the method is that the floor space of specialty AUDIT examination & verification room is relatively big, builds and use cost is too high, and detection It is both needed to carry out in specialty AUDIT examination & verification indoor, in-convenience in use.
Summary of the invention
It is an object of the invention to provide a kind of automobile body covering part surface quality detection device, above-mentioned existing to solve The problem of technical deficiency.
For achieving the above object, the present invention adopts the following technical scheme that
The invention provides a kind of automobile body covering part surface quality detection device, including pedestal and Electrostatic Absorption ventilated membrane, Be respectively equipped with frame, column and control end on pedestal, the inner surface configuration of the upper surface of frame and body outer skin to be detected and Size is identical, and is arranged right below device for positioning and securing in body outer skin gap to be detected in frame, in be checked in frame Edge and the curved surface bending place of surveying body outer skin are arranged right below electromagnetic relay one;Column upper end is also covered in vehicle body to be detected Being horizontally fixed with fixed plate directly over cover piece, fixed plate lower surface is provided with hydraulic cylinder two in electromagnetic relay one corresponding position, Being respectively equipped with the hydraulic means being connected with hydraulic cylinder two in fixed plate, the telescopic end top of hydraulic cylinder two is fixed the most successively Being provided with top board and electromagnetic relay two, electromagnetic relay two is provided with Magnet, and electric magnet is fixed on Electrostatic Absorption along plane breathes freely On film, described Electrostatic Absorption ventilated membrane is uniformly provided with multiple air-vent;Electromagnetic relay one, electromagnetic relay two, to be detected Body outer skin and hydraulic cylinder two are controlled by controlling end.
Preferably, described device for positioning and securing includes the hydraulic cylinder one being located in frame, the top of hydraulic cylinder one telescopic end It is provided with tension mechanism.
Preferably, described tension mechanism includes fixing convex base, connection post, the circular cone being connected with hydraulic cylinder one telescopic end Top guide, flange one, rubber soft bag and flange two, connect post two ends and be equipped with thread groove, and connection post upper surface is sequentially connected with and covers Being stamped rubber soft bag and flange one, flange one upper end is provided with the circle threaded with being connected thread groove that center, post upper surface is provided with Cone top guide, connection post lower surface is sequentially connected with and is coated with rubber soft bag and flange two, and flange two lower end is provided with and is connected post lower end The base that thread groove that center, face is provided with is threaded;The conduit one being communicated with in connecting post and base, conduit one is in connection In post, hoop is provided with multiple conduit two being communicated in rubber soft bag and connection post composition space, and conduit one other end is connected to gas Pressure device.
Preferably, hydraulic cylinder one and the pneumatic shuttle being connected with conduit one other end are controlled by controlling end.
Preferably, the coil turn in electromagnetic relay two is more than the coil turn in electromagnetic relay one.
Preferably, described Electrostatic Absorption ventilated membrane is Electrostatic Absorption not coating glue film, is made up of PE or PVC.
Preferably, the thickness of described Electrostatic Absorption ventilated membrane is between 3-5 silk.
Preferably, described fixed plate lower surface is additionally provided with light source, and described light source is by multiple fluorescent tubes arranged in parallel Constitute.
Preferably, described fluorescent tube at least two kinds of different colours and the most spaced apart.
Compared to prior art, the beneficial effects of the present invention is:
(1) specialty AUDIT is evaluated in the convenient mechanism that room functional parts set to a group is less by the present invention, and by letter Easily mechanism makes partial check's effect strengthening, reaches vehicle exterior cladding element surface body outer skin test effect;
(2) in the present invention by body outer skin to be detected as in frame, then the energising of whole device is started, by controlling end control Hydraulic cylinder one processed jacking, the telescopic end of hydraulic cylinder one exists under the guide effect of circular cone top guide on body outer skin originally Space, then control end and control the rubber soft bag that entered in tension mechanism by conduit one and conduit two of gas and constitute with being connected post Can be in harmomegathus space, along with the gas poured increases, rubber soft bag expands until propping up body outer skin to be detected, and it is fixed to complete Position and fixing, and owing to being rubber soft bag, thus without causing the infringement to body outer skin;
(3) present invention is when detection, first completes the location of body outer skin and fixes, then to electromagnetic relay one, electromagnetism Relay two and body outer skin energising so that body outer skin surface attachment electrostatic, and control hydraulic cylinder two stretch downward, when Declining enough distances, Magnet falls to driving Electrostatic Absorption ventilated membrane to above body outer skin, and Magnet is positioned at electromagnetic relay one Surface, make Electrostatic Absorption ventilated membrane according to predetermined covering under the effect of body outer skin surface electrostatic and air-vent Mode, is i.e. completely covered body outer skin surface to be detected, and realizes Electrostatic Absorption ventilated membrane body outer skin of fitting completely and treat Detection surface, bubble-free.Due to Electrostatic Absorption ventilated membrane thinner thickness, and under light illumination, wrinkling, the protuberance that bodywork surface produces Electrostatic Absorption ventilated membrane can be caused to produce same projection fold etc. similar surfaces defect, therefore be very easy to find this type of defect; It addition, the similar surfaces metaboly such as the depression of bodywork surface generation, hole bag can cause the brightness of Electrostatic Absorption ventilated membrane relatively Shallow, the most easily find this type of defect;And by least two different colours and the most spaced apart shine work at fluorescent tube Under with, it is easy to find that the seriality with color Rhizoma Dioscoreae (peeled) that bodywork surface defect causes deforms, therefore, also may be used from this angle To be very easy to find bodywork surface defect, thus the detection efficiency improved greatly and detection quality, it is to avoid prior art occurs Middle needs manually carry out secondary naked eyes detection phenomenon occur, and have easy to operate, take up room little feature, the fullest Foot vehicle exterior cladding element surface quality testing demand, can finally realize the shortening cycle, reduces cost, puies forward high-quality purpose;
(4) present invention is suitable for all mould producers, punching production producer place, technical capability, the demand of mode of operation, and can Being applicable to detection demand when body outer skin detection and body outer skin produce during mould development, the present invention's is practical;
(5) present invention decreases workload and improve work efficiency, due to the shape of frame upper surface Yu body outer skin contact surface Matching, lifting surface area is greatly and the most uniform, it is possible to effectively prevent automobile panel to be deformed, it is ensured that the quality of product.
Accompanying drawing explanation
Fig. 1 is the side-looking structural representation of a kind of automobile body covering part surface quality detection device of the present invention;
Fig. 2 be a kind of automobile body covering part surface quality detection device of the present invention face structural representation;
Fig. 3 is that the Electrostatic Absorption ventilated membrane structure of a kind of automobile body covering part surface quality detection device of the present invention is shown It is intended to;
Fig. 4 is the partial enlargement structure of the part A of a kind of automobile body covering part surface quality detection device of the present invention Schematic diagram;
Fig. 5 is the tension mechanism structural representation of a kind of automobile body covering part surface quality detection device of the present invention.
Detailed description of the invention
For the technological means making the present invention realize, creation characteristic, reach purpose and be easy to understand with effect, below in conjunction with Detailed description of the invention, is expanded on further the present invention.
Embodiment 1
Refering to Fig. 1-5, a kind of automobile body covering part surface quality detection device, including pedestal 1 and Electrostatic Absorption ventilated membrane 7, It is respectively equipped with frame 2, column 12 on pedestal 1 and controls the interior table of end 13, the upper surface of frame 2 and body outer skin 6 to be detected Face form and dimension is identical, and is arranged right below device for positioning and securing, machine in body outer skin 6 gap to be detected in frame 2 It is arranged right below electromagnetic relay 1 in the edge of body outer skin 6 to be detected and curved surface bending place in frame 2;Column 12 upper end And directly over body outer skin 6 to be detected, it being horizontally fixed with fixed plate 10, fixed plate 10 lower surface is right in electromagnetic relay 1 Answer position to be provided with hydraulic cylinder 29, fixed plate 10 is respectively equipped with the hydraulic means 11 being connected with hydraulic cylinder 29, hydraulic cylinder 29 Telescopic end top be fixed with top board 91 and electromagnetic relay 2 92 the most successively, electromagnetic relay 2 92 is provided with magnetic Ferrum 93, electric magnet 93 is fixed on Electrostatic Absorption ventilated membrane 7 along plane, described Electrostatic Absorption ventilated membrane 7 is uniformly provided with multiple Air-vent 71;Electromagnetic relay 1, electromagnetic relay 2 92, body outer skin to be detected 6 and hydraulic cylinder 29 are by controlling end 13 control.
It should be noted that described device for positioning and securing includes that the hydraulic cylinder 1 being located in frame 2, hydraulic cylinder 1 stretch The top of end is provided with tension mechanism 4.
In the present embodiment, described tension mechanism 4 include fixing with hydraulic cylinder 1 telescopic end be connected convex base 48, Connect post 44, circular cone top guide 41, flange 1, rubber soft bag 43 and flange 2 47, connect post 44 two ends and be equipped with thread groove, and Connection post 44 upper surface is sequentially connected with and is coated with rubber soft bag 43 and flange 1, and flange 1 upper end is provided with and is connected on post 44 The circular cone top guide 41 that thread groove that end face center is provided with is threaded, connects post 44 lower surface and is sequentially connected with and is coated with rubber soft bag 43 and flange 2 47, flange 2 47 lower end is provided with the base threaded with being connected thread groove that center, post 44 lower surface is provided with 48;The conduit 1 being communicated with in connecting post 44 and base 48, conduit 1 hoop within connecting post 44 is provided with multiple connection Forming the conduit 2 46 in space in rubber soft bag 43 and connection post 44, conduit 1 other end is connected to pneumatic shuttle.Hydraulic pressure Cylinder 1 and the pneumatic shuttle being connected with conduit 1 other end are controlled by controlling end 13.
In the present embodiment, described Electrostatic Absorption ventilated membrane 7 is Electrostatic Absorption not coating glue film, is made up of PE or PVC.Described The thickness of Electrostatic Absorption ventilated membrane 7 is between 3-5 silk.
Embodiment 2
With embodiment 1 except that, the coil turn in electromagnetic relay 2 92 is more than the coil turn in electromagnetic relay 1 Number, after completing detection, disconnects the power supply in electromagnetic relay 1, therefore, the magneticaction that electromagnetic relay 2 92 produces Under, Magnet the Electrostatic Absorption ventilated membrane 7 interlocked is easy to suck back to hydraulic cylinder 29 telescopic end top, it is simple to detection next time.
Embodiment 3
With embodiment 2 except that, described fixed plate 10 lower surface is additionally provided with light source, and described light source is to be parallel to each other by multiple The fluorescent tube 5 arranged is constituted.
Embodiment 4
With embodiment 3 except that, described fluorescent tube 5 at least two kinds of different colours and the most spaced apart.
Operation principle: by body outer skin to be detected as in frame in the present invention, then the energising of whole device is started, Being controlled hydraulic cylinder one jacking by controlling end, the telescopic end of hydraulic cylinder one passes body outer skin under the guide effect of circular cone top guide The space that upper script exists, then control end control gas by conduit one and conduit two enter rubber soft bag in tension mechanism with Connect that post constitutes can be in harmomegathus space, and along with the gas poured increases, rubber soft bag expands until propping up vehicle body to be detected and covering Cover piece, completes location and fixes, and owing to being rubber soft bag, thus without causing the infringement to body outer skin;
When detection, first complete the location of body outer skin and fixing, then to electromagnetic relay one, electromagnetic relay two and Body outer skin is energized so that body outer skin surface attachment electrostatic, and control hydraulic cylinder two stretch downward, when decline enough away from Falling to driving Electrostatic Absorption ventilated membrane to above body outer skin from, Magnet, and Magnet is positioned at the surface of electromagnetic relay one, Make under the effect of body outer skin surface electrostatic and air-vent Electrostatic Absorption ventilated membrane according to predetermined coverage mode, the most completely Cover body outer skin surface to be detected, and realize Electrostatic Absorption ventilated membrane and fit completely body outer skin surface to be detected, nothing Bubble.Due to Electrostatic Absorption ventilated membrane thinner thickness, and under light illumination, the similar surfaces such as wrinkling, protuberance that bodywork surface produces Defect can cause Electrostatic Absorption ventilated membrane to produce same projection fold, is therefore very easy to find this type of defect;It addition, vehicle body table Depression that face produces, the hole similar surfaces metaboly such as bag can cause the brightness of Electrostatic Absorption ventilated membrane shallower, the most easily Find this type of defect;And at fluorescent tube by under at least two different colours and the most spaced apart effect of shining, it is easy to Find that the seriality with color Rhizoma Dioscoreae (peeled) that bodywork surface defect causes deforms, therefore, can also be easy to send out from this angle Existing bodywork surface defect, thus the detection efficiency improved greatly and detection quality, it is to avoid occur needing in prior art manually The phenomenon carrying out secondary naked eyes detection occurs, and have easy to operate, take up room little, fully meet vehicle exterior cladding element table Face quality inspection demand, can finally realize the shortening cycle, reduces cost, puies forward high-quality purpose.
Based on above-mentioned, the present invention is by convenient mechanism less for specialty AUDIT evaluation room functional parts set to a group On, and make partial check's effect strengthen by simple mechanism, reach vehicle exterior cladding element surface body outer skin test effect;This Invention is suitable for all mould producers, punching production producer place, technical capability, the demand of mode of operation, and can be applicable to mould Detection demand when body outer skin detection and body outer skin produce during tool exploitation, the present invention's is practical;And reduce Workload improves work efficiency, owing to the shape of frame upper surface with body outer skin contact surface matches, lifting surface area greatly and The most uniform, it is possible to effectively to prevent automobile panel to be deformed, it is ensured that the quality of product.
Those of ordinary skill in the art it should be appreciated that above embodiment be intended merely to illustrate the present invention, And be not used as limitation of the invention, the change as long as in the spirit of the present invention, to embodiment described above Change, modification all will fall in scope of the presently claimed invention.

Claims (9)

1. an automobile body covering part surface quality detection device, it is characterised in that include that pedestal (1) and Electrostatic Absorption are breathed freely Film (7), pedestal (1) is respectively equipped with frame (2), column (12) and controls end (13), the upper surface of frame (2) and measuring car to be checked Inner surface configuration and the size of body covering (6) are identical, and frame (2) in body outer skin to be detected (6) gap just under Side is provided with device for positioning and securing, is arranged right below in the edge of body outer skin to be detected (6) and curved surface bending place in frame (2) Electromagnetic relay one (8);Column (12) upper end is also horizontally fixed with fixed plate directly over body outer skin to be detected (6) (10), fixed plate (10) lower surface is provided with hydraulic cylinder two (9) in electromagnetic relay one (8) corresponding position, in fixed plate (10) Being respectively equipped with the hydraulic means (11) being connected with hydraulic cylinder two (9), the telescopic end top of hydraulic cylinder two (9) is the most solid Surely being provided with top board (91) and electromagnetic relay two (92), electromagnetic relay two (92) is provided with Magnet (93), electric magnet (93) edge Plane is fixed on Electrostatic Absorption ventilated membrane (7), and described Electrostatic Absorption ventilated membrane (7) is uniformly provided with multiple air-vent (71); Electromagnetic relay one (8), electromagnetic relay two (92), body outer skin to be detected (6) and hydraulic cylinder two (9) are by controlling end (13) control.
A kind of automobile body covering part surface quality detection device the most according to claim 1, it is characterised in that described fixed Position fixing device includes the hydraulic cylinder one (3) being located in frame (2), and the top of hydraulic cylinder one (3) telescopic end is provided with tension mechanism (4)。
A kind of automobile body covering part surface quality detection device the most according to claim 2, it is characterised in that described in rise Tight mechanism (4) include fixing with hydraulic cylinder one (3) telescopic end be connected convex base (48), connect post (44), circular cone top guide (41), flange one (42), rubber soft bag (43) and flange two (47), connect post (44) two ends and be equipped with thread groove, and connect post (44) upper surface is sequentially connected with and is coated with rubber soft bag (43) and flange one (42), and flange one (42) upper end is provided with and is connected post (44) the circular cone top guide (41) that center, upper surface is provided with thread groove is threaded, connects post (44) lower surface and is sequentially connected with covering Rubber soft bag (43) and flange two (47), flange two (47) lower end is had to be provided with and are connected the screw thread that post (44) center, lower surface is provided with The base (48) that groove is threaded;Connect the conduit one (45) that is communicated with in post (44) and base (48), conduit one (45) in Connect post (44) interior hoop and be provided with multiple conduit two (46) being communicated in rubber soft bag (43) and connection post (44) composition space, Conduit one (45) other end is connected to pneumatic shuttle.
4. according to a kind of automobile body covering part surface quality detection device described in Claims 2 or 3, it is characterised in that liquid Cylinder pressure one (3) and the pneumatic shuttle being connected with conduit one (45) other end are controlled by controlling end (13).
A kind of automobile body covering part surface quality detection device the most according to claim 1, it is characterised in that electromagnetism continues Coil turn in electrical equipment two (92) is more than the coil turn in electromagnetic relay one (8).
A kind of automobile body covering part surface quality detection device the most according to claim 1, it is characterised in that described quiet Electro-adsorption ventilated membrane (7) is Electrostatic Absorption not coating glue film, is made up of PE or PVC.
A kind of automobile body covering part surface quality detection device the most according to claim 6, it is characterised in that described quiet The thickness of electro-adsorption ventilated membrane (7) is between 3-5 silk.
A kind of automobile body covering part surface quality detection device the most according to claim 1, it is characterised in that described solid Determining plate (10) lower surface and be additionally provided with light source, described light source is to be made up of multiple fluorescent tubes (5) arranged in parallel.
A kind of automobile body covering part surface quality detection device the most according to claim 8, it is characterised in that described lamp Pipe (5) at least two kinds of different colours and the most spaced apart.
CN201610705655.8A 2016-08-23 2016-08-23 Device for detecting surface quality of automotive body covering part Withdrawn CN106323992A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610705655.8A CN106323992A (en) 2016-08-23 2016-08-23 Device for detecting surface quality of automotive body covering part

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610705655.8A CN106323992A (en) 2016-08-23 2016-08-23 Device for detecting surface quality of automotive body covering part

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Publication Number Publication Date
CN106323992A true CN106323992A (en) 2017-01-11

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CN201610705655.8A Withdrawn CN106323992A (en) 2016-08-23 2016-08-23 Device for detecting surface quality of automotive body covering part

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108663484A (en) * 2018-05-09 2018-10-16 安徽知之信息科技有限公司 A kind of surface quality detection assembly line of electric vehicle covering
CN109551399A (en) * 2018-12-07 2019-04-02 华南理工大学 A kind of lossless fixed device of PDCPD automobile panel
CN115508379A (en) * 2022-08-24 2022-12-23 中国第一汽车股份有限公司 Optical instrument for detecting defects of automobile stamping molded surface and detection method thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108663484A (en) * 2018-05-09 2018-10-16 安徽知之信息科技有限公司 A kind of surface quality detection assembly line of electric vehicle covering
CN109551399A (en) * 2018-12-07 2019-04-02 华南理工大学 A kind of lossless fixed device of PDCPD automobile panel
CN109551399B (en) * 2018-12-07 2023-09-26 华南理工大学 Nondestructive fixing device for PDCPD (packet data protocol) automobile covering part
CN115508379A (en) * 2022-08-24 2022-12-23 中国第一汽车股份有限公司 Optical instrument for detecting defects of automobile stamping molded surface and detection method thereof

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