CN106323621A - Low-temperature pressure hysteresis test device for clamp - Google Patents

Low-temperature pressure hysteresis test device for clamp Download PDF

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Publication number
CN106323621A
CN106323621A CN201610838083.0A CN201610838083A CN106323621A CN 106323621 A CN106323621 A CN 106323621A CN 201610838083 A CN201610838083 A CN 201610838083A CN 106323621 A CN106323621 A CN 106323621A
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CN
China
Prior art keywords
normally closed
solenoid valve
closed solenoid
clamp
low
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CN201610838083.0A
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Chinese (zh)
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CN106323621B (en
Inventor
朱正邦
李�杰
祝济之
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Beijing Institute of Structure and Environment Engineering
Tianjin Aerospace Ruilai Technology Co Ltd
Beijing Aerostandard Technology Co Ltd
Original Assignee
Beijing Institute of Structure and Environment Engineering
Tianjin Aerospace Ruilai Technology Co Ltd
Beijing Aerostandard Technology Co Ltd
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Application filed by Beijing Institute of Structure and Environment Engineering, Tianjin Aerospace Ruilai Technology Co Ltd, Beijing Aerostandard Technology Co Ltd filed Critical Beijing Institute of Structure and Environment Engineering
Priority to CN201610838083.0A priority Critical patent/CN106323621B/en
Publication of CN106323621A publication Critical patent/CN106323621A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00Testing of machine parts
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M17/00Testing of vehicles
    • G01M17/08Railway vehicles

Abstract

The invention discloses a low-temperature pressure hysteresis test device for a clamp. The low-temperature pressure hysteresis test device comprises a gas source (1); the gas source (1) is connected with a buffer exhaust module (40); a clamp (20) requiring mechanics property detection is just arranged in front of the exhaust port of the buffer exhaust module (40); a low-temperature pressure sensor (19) is arranged between the clamp (20) and the exhaust port of a second low-temperature two-position two-way normally-closed solenoid valve (142); and the clamp is provided with a low-temperature force sensor (21). With the low-temperature pressure hysteresis test device for the clamp adopted, a testing operator can conveniently and reliably detect the mechanical property of the clamp at low temperature, test operation is convenient and fast, and the detection quality and efficiency of the clamp can be improved. The wide protection application of the low-temperature pressure hysteresis test device can be facilitated. The low-temperature pressure hysteresis test device is of great significance for production practice.

Description

A kind of low-temperature pressure sluggishness assay device of clamp
Technical field
The present invention relates to clamp experimental technique field, particularly relate to the low-temperature pressure sluggishness assay device of a kind of clamp.
Background technology
Clamp, as parts critically important in brakes in high ferro, particularly with run in the low temperature environment of the north High ferro, needs the mechanical property examination carrying out under low temperature environment to clamp.For trains such as high ferros, it can be clamped by clamp Brake disc realizes braking.
But, the assay device of current clamp often simply checking clamp whether can normal operation at low temperatures, can not Carry out sufficient mechanical property examination, it is impossible to obtain clamp complete, detailed low temperature retardant curve at low temperatures, therefore, nothing Method grasps clamp mechanical property at low temperatures comprehensively.
Therefore, at present in the urgent need to developing a kind of assay device, it can allow test operation personnel convenient, the most right Clamp mechanical property at low temperatures detects, and test operation is convenient, fast, improves detection quality and the efficiency of clamp.
Summary of the invention
In view of this, it is an object of the invention to provide the low-temperature pressure sluggishness assay device of a kind of clamp, it can allow examination Testing that operator are convenient, reliably detect clamp mechanical property at low temperatures, test operation is convenient, fast, improves The detection quality of clamp and efficiency, be conducive to production application widely, be of great practical significance.
To this end, the invention provides the low-temperature pressure sluggishness assay device of a kind of clamp, including source of the gas, described source of the gas and one Individual buffering exhaust module is connected, and the air vent dead ahead of described buffering exhaust module is provided with to be needed to carry out mechanics properties testing Clamp;
It is provided with low-temperature pressure between the air vent of described clamp and described second low temperature 2/2-way normally closed solenoid valve to pass Sensor, described clamp is provided with a low temperature force transducer.
Wherein, described source of the gas by the pipeline of hollow successively with the stop valve in described buffering exhaust module, filter, the One air relief valve, the first gas tank are connected with check valve;
Described check valve is connected with a pneumatic proportional valve and second air relief valve respectively, and described pneumatic proportional valve is led to Cross a first room temperature 2/2-way normally closed solenoid valve and the second gas tank is connected;
Described second air relief valve and a second room temperature 2/2-way normally closed solenoid valve are connected, described second room temperature two Two lead to the connecting line between normally closed solenoid valve and described first room temperature 2/2-way normally closed solenoid valve and described second gas tank It is connected;
Described second air relief valve and a second room temperature 2/2-way normally closed solenoid valve are connected, described second room temperature two Two lead to the connecting line between normally closed solenoid valve and described first room temperature 2/2-way normally closed solenoid valve and described second gas tank It is connected;
Described second gas tank and a second low temperature 2/2-way normally closed solenoid valve are connected by pipeline, and described second The dead ahead of the air vent of low temperature 2/2-way normally closed solenoid valve is provided with described clamp.
Wherein, on the connecting line between described first room temperature 2/2-way normally closed solenoid valve and described second gas tank also One the first low temperature 2/2-way normally closed solenoid valve is installed.
Wherein, described first low temperature 2/2-way normally closed solenoid valve is provided with a deafener.
Wherein, the pipeline connected between described first air relief valve and the first gas tank is provided with the first Pressure gauge;
It is provided with second on the pipeline connected between described second air relief valve and the second room temperature 2/2-way normally closed solenoid valve Pressure gauge;
It is additionally provided with the 3rd pressure between the air vent of described clamp and described second low temperature 2/2-way normally closed solenoid valve Table.
Wherein, described first low temperature 2/2-way normally closed solenoid valve, the second low temperature 2/2-way normally closed solenoid valve, the second storage Gas tank, low-temperature pressure sensor, clamp and low temperature force transducer are positioned at inside the incubator of a hollow.
Wherein, described source of the gas is nitrogen cylinder.
Wherein, the low-temperature pressure sluggishness assay device of the clamp that the present invention provides also includes test control module, described examination Test control module normal with described source of the gas, check valve, pneumatic proportional valve, the first room temperature 2/2-way normally closed solenoid valve and second respectively Temperature 2/2-way normally closed solenoid valve is connected by holding wire;
Described low-temperature pressure sensor is connected by holding wire with low temperature force transducer and a data acquisition module.
Wherein, described test control module includes that programmable controller PLC and touch screen, described touch screen are compiled with described Range controller PLC is connected, and is used for allowing test operation personnel input control instruction to described programmable controller PLC.
Wherein, during described device is integrally disposed in a switch board.
The technical scheme provided from the above present invention, compared with prior art, the present invention proposes a kind of clamp Low-temperature pressure sluggishness assay device, it can allow test operation personnel convenient, reliably to clamp mechanical property at low temperatures Can detect, test operation is convenient, fast, improves detection quality and the efficiency of clamp, is conducive to production application widely, tool There is great production practices meaning.
Accompanying drawing explanation
The gas circuit schematic diagram of the low-temperature pressure sluggishness assay device of a kind of clamp that Fig. 1 provides for the present invention;
The retardant curve obtained in the low-temperature pressure sluggishness assay device embodiment of a kind of clamp that Fig. 2 provides for the present invention Schematic diagram;
The pressurize curve obtained in the low-temperature pressure sluggishness assay device embodiment of a kind of clamp that Fig. 3 provides for the present invention Schematic diagram;
In figure, 1 is source of the gas, and 2 is stop valve, and 3 is filter, and 4 is the first air relief valve, and 51 is the first Pressure gauge, and 52 is Two Pressure gauges, 53 is the 3rd Pressure gauge, and 61 is the first gas tank, and 62 is the second gas tank, and 7 is check valve, and 8 is pneumatic proportional Valve, 91 is the first room temperature 2/2-way normally closed solenoid valve, and 92 is the second room temperature 2/2-way normally closed solenoid valve, and 141 is first low Temperature 2/2-way normally closed solenoid valve, 142 is the second low temperature 2/2-way normally closed solenoid valve, and 15 is deafener, and 19 is low-temperature pressure Sensor, 20 is clamp, and 21 is low temperature force transducer, and 30 is incubator, and 40 is buffering exhaust module.
Detailed description of the invention
In order to make those skilled in the art be more fully understood that the present invention program, below in conjunction with the accompanying drawings with embodiment to this Invention is described in further detail.
Seeing Fig. 1, the low-temperature pressure sluggishness assay device of a kind of clamp that the present invention provides, for clamp at low temperatures Mechanical property detect.The low-temperature pressure sluggishness assay device of the clamp of the present invention specifically includes source of the gas 1, described source of the gas with One buffering exhaust module 40 is connected, and the air vent dead ahead of described buffering exhaust module 40 is provided with to be needed to carry out mechanical property The clamp 20 that can detect.
Below in conjunction with Fig. 1, the concrete structure of described buffering exhaust module 40 is described.The described source of the gas 1 pipeline by hollow Successively with the stop valve 2 in described buffering exhaust module 40, filter the 3, first air relief valve the 41, first gas tank 61 and check valve 7 are connected;
Described check valve 7 is connected with a pneumatic proportional valve 8 and second air relief valve 42 respectively, described pneumatic proportional Valve 8 is connected with the second gas tank 62 by a first room temperature 2/2-way normally closed solenoid valve 91;
Described second air relief valve 42 is connected with a second room temperature 2/2-way normally closed solenoid valve 92, described second room temperature Between 2/2-way normally closed solenoid valve 92 and described first room temperature 2/2-way normally closed solenoid valve 91 and described second gas tank 62 Connecting line be connected;
Described second gas tank 62 is connected by pipeline with a second low temperature 2/2-way normally closed solenoid valve 142, institute The dead ahead of the air vent stating the second low temperature 2/2-way normally closed solenoid valve 142 is provided with the folder needing to carry out mechanics properties testing Pincers 20 (as testpieces);
It is provided with the 3rd pressure between the air vent of described clamp 20 and described second low temperature 2/2-way normally closed solenoid valve 142 Power table 53 and low-temperature pressure sensor 19, described clamp 20 is provided with a low temperature force transducer 21.
In the present invention, described low-temperature sensor 21 is arranged on the side of clamp 20, when the jaws are closed, two side compressions, Low-temperature sensor 21 obtains clamp power output.
In the present invention, implement, described first room temperature 2/2-way normally closed solenoid valve 91 and described second air storage A first low temperature 2/2-way normally closed solenoid valve 141, described first low temperature two it is also equipped with on connecting line between tank 62 Position two leads to and is provided with a deafener 15 on normally closed solenoid valve 141.
In the present invention, implement, on the pipeline connected between described first air relief valve 41 and the first gas tank 61 First Pressure gauge 51 is installed, for the pressure of the gas that detection is exported after the first air relief valve 41 decompression.
In the present invention, implement, described second air relief valve 42 and the second room temperature 2/2-way normally closed solenoid valve 92 Between the second Pressure gauge 52 is installed, for detection gas of being exported after the second air relief valve 42 decompression on the pipeline that connects Pressure.
In the present invention, in order to clamp mechanical property at low ambient temperatures is detected, implement, described One low temperature 2/2-way normally closed solenoid valve the 141, second low temperature 2/2-way normally closed solenoid valve the 142, second gas tank 62, low temperature and pressure Force transducer 19, clamp 20 and low temperature force transducer 21 are positioned at inside the incubator 30 of a hollow.
It should be noted that described incubator 30 can regulate the temperature that it is internal, it is used for providing stable low temperature environment.
In the present invention, implementing, described low-temperature pressure sensor 19 can be that any one can accurately be measured The pressure transducer of air pressure, the pressure transducer that model is YK-908 that such as can be produced by space flight 701, this pressure sensing The range of device is 0~6Mpa, precision 0.1%Fs (full scale).
In the present invention, implementing, described low temperature force transducer 21 can be that any one can accurately measure folder The force transducer of clamp force, the force transducer that model is LH6046 that such as can be produced by space flight 701, the amount of this force transducer Journey is ± 10000kg, precision 0.1%Fs.
In the present invention, implementing, described incubator 30 can regulate the temperature of its internal temperature with any one Case, such as, can be the incubator that model is WT1110-10DEHVB of Tianjin space flight Rui Lai Science and Technology Ltd. production, incubator body Amassing as 10m3, the temperature range that can regulate is-70~120 DEG C.
In the present invention, implement, described first low temperature 2/2-way normally closed solenoid valve the 141, second low temperature two Two to lead to normally closed solenoid valve 142 can be any one low temperature 2/2-way normally closed solenoid valve, such as, can be that SMC (Chinese) is limited The low temperature 2/2-way normally closed solenoid valve that model is VXD2130-02-5G-B that company produces, the operating temperature district of this electromagnetic valve Between be-90 DEG C~60 DEG C, operating air pressure interval is 0~1.6Mpa.
In the present invention, implement, described firstth room temperature 2/2-way normally closed solenoid valve the 91, first room temperature two Two to lead to normally closed solenoid valve 92 can be any one room temperature 2/2-way normally closed solenoid valve, such as, can be that SMC (Chinese) is limited Company produce the room temperature 2/2-way normally closed solenoid valve that model is LD7908, the operating air pressure interval of this electromagnetic valve be 0~ 1.5Mpa。
In the present invention, described source of the gas 1 is used for providing stable cold air source, supports the use in conjunction with stop valve, filter 3. Described source of the gas 1 is preferably nitrogen cylinder.
In the present invention, described first air relief valve 41 and the second air relief valve 42, for the pressure by reducing gas, it is preferably Use precise pressure-reducing valve, pressure can be down to below 8.5Bar, and pressure precision is at 0.03Bar.
In the present invention, described first Pressure gauge 51 and the 3rd Pressure gauge 53, it is respectively used to detection detection and subtracts through first The pressure of the gas exported after pressure valve 41 decompression, and detect the row of described second low temperature 2/2-way normally closed solenoid valve 142 The pressure of QI KOU expellant gas.
In the present invention, described first gas tank 61 and the second gas tank 62, can change by regulating the volume of self The amount of storage in changing the flow of QI-blood source, thus overshoot when alleviating valve opening, can control aerofluxus by the aperture of regulation aerofluxus Speed, and stored gas can cool down at low ambient temperatures so that and the control of pressure is more stable.
In the present invention, implementing, the assay device that the present invention provides also includes test control module, described test Control module is connected by holding wire with described check valve 7 and pneumatic proportional valve 8 respectively;
Described check valve 7 and pneumatic proportional valve 8, the control signal that can export according to described test control module is (such as electricity Pressure signal), carry out internal closed loop and control the force value of the gas of output, precision is 0.05Bar.
In the present invention, described first room temperature 2/2-way normally closed solenoid valve 91 and the second normally closed electromagnetism of room temperature 2/2-way Valve 92, manually can switch over control with automatic two ways, under automated manner, defeated by described test control module The control signal gone out is controlled.
In the present invention, described first low temperature 2/2-way normally closed solenoid valve 141 and the second normally closed electricity of low temperature 2/2-way Magnet valve 142, is used for controlling whether the gas of outwards (i.e. the direction of clamp 20) discharge low temperature.
In the present invention, described low-temperature pressure sensor 19, for detecting the atmospheric pressure value that described clamp 20 is born, i.e. institute State the atmospheric pressure value that the air vent of the second low temperature 2/2-way normally closed solenoid valve 142 is discharged.Described low temperature force transducer 21, is used for examining Survey the clamping force that described clamp 20 is exported.
In the present invention, the atmospheric pressure value of described source of the gas 1 can carry out stepless regulating by the signal of telecommunication, i.e. with described controlling test Module is connected, and output accuracy is at 0.03Bar.
In the present invention, described test control module, can allow test operation personnel carry out in man machine interface manually/from Dynamic switching, can input the conditions such as termination pressure, the rate of rise, descending slope under auto state;It is manually entered down, can With conditions such as input the blowing pressure, aerofluxus, cut-off pressurizes.
Implementing, described test control module can be in integrally disposed to one switch board, described switch board defeated Entering end is source of the gas, and outfan is clamp, and whole control operation only need to complete in man machine interface.
In the present invention, implementing, described test control module can be at central processor CPU, digital signal Reason device DSP or single-chip microprocessor MCU, described test control module preferably comprises programmable controller PLC and touch screen, described tactile Touch screen to be connected with described programmable controller PLC, be used for allowing test operation personnel input control instruction to described programmable control Device PLC processed.
In the present invention, described low-temperature pressure sensor 19 and low temperature force transducer 21 pass through with a data acquisition module Holding wire is connected, and described data acquisition module, in process of the test, obtains described low-temperature pressure sensor 19 institute in real time The atmospheric pressure value that the air vent of the second low temperature 2/2-way normally closed solenoid valve 142 of output is discharged, and obtain described clamp 20 institute The clamping force (i.e. load value) of output, and the low temperature retardant curve of clamp can be exported.
In the present invention, implementing, described data acquisition module can effectively can gather described dynamic with any one The data acquisition unit of the load data that load force sensor 3 and dead load force transducer 8 are exported, such as, can be Stettlen The dynamic signalling analysis system that model is TST-5912 that Electronics Co., Ltd. produces, sample frequency is 100k, port number It is 16 passages.
Understand based on above technical scheme, compared with prior art, the low-temperature pressure of a kind of clamp that the present invention provides Sluggish assay device, it has a following technique effect:
1, the low-temperature pressure sluggishness assay device of clamp that the present invention provides, its simple in construction, easy to control, be easily installed Safeguarding, for test function requirement, switch board corresponding to specialized designs, whole control operation only need to be complete in man machine interface Become;
2, monitoring modular (comprising force transducer, pressure transducer) is placed in incubator by the present invention, has selected reliably Low temperature force transducer and pressure transducer so that measurement result is truer;
3, the test control module of the present invention, can carry out manual/auto switching, under auto state in man machine interface The conditions such as termination pressure, the rate of rise, descending slope can be inputted;It is manually entered down, the blowing pressure, row can be inputted Gas, the cut-off condition such as pressurize, normal to check valve 7, pneumatic proportional valve the 8, first room temperature 2/2-way normally closed solenoid valve 91 and second Temperature 2/2-way normally closed solenoid valve 92 grade sends control signal respectively and is controlled, and meets the functional requirement that test needs;
4, the present invention can monitor the force transducer of clamp and the load value of pressure transducer in real time, it is possible to output clamp Low temperature retardant curve.
Understand based on technique scheme, the present invention is directed to the deficiencies in the prior art, it is provided that a kind of simple, low cost, Being applied to clamp low-temperature pressure sluggishness assay device efficiently, it is while meeting different tests condition so that whole test Implement during more convenient so that experimental working technique significantly simplifies.The present invention can apply to detection well Clamp is inflated and the clamping force characteristic in exhaust process at low ambient temperatures, i.e. obtains the low temperature retardant curve of clamp, and it is minimum Temperature environment can reach-70 DEG C, test force maximum 10T, and air pressure control accuracy is at 0.05bar.
In sum, compared with prior art, the low-temperature pressure sluggishness assay device of a kind of clamp that the present invention provides, It can allow test operation personnel are convenient, reliably detect clamp mechanical property at low temperatures, test operation is convenient, Fast, improve detection quality and the efficiency of clamp, be conducive to production application widely, be of great practical significance.
The above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art For Yuan, under the premise without departing from the principles of the invention, it is also possible to make some improvements and modifications, these improvements and modifications also should It is considered as protection scope of the present invention.

Claims (10)

1. the low-temperature pressure sluggishness assay device of a clamp, it is characterised in that include source of the gas (1), described source of the gas (1) and Buffering exhaust module (40) is connected, and the air vent dead ahead of described buffering exhaust module (40) is provided with and needs to carry out mechanical property The clamp (20) that can detect;
It is provided with low temperature and pressure between the air vent of described clamp (20) and described second low temperature 2/2-way normally closed solenoid valve (142) Force transducer (19), described clamp (20) is provided with a low temperature force transducer (21).
2. device as claimed in claim 1, it is characterised in that described source of the gas (1) is slow with described successively by the pipeline of hollow Rush the stop valve (2) in exhaust module (40), filter (3), the first air relief valve (41), the first gas tank (61) and check valve (7) it is connected;
Described check valve (7) is connected with a pneumatic proportional valve (8) and second air relief valve (42) respectively, described pneumatic ratio Example valve (8) is connected with the second gas tank (62) by first room temperature 2/2-way normally closed solenoid valve (91);
Described second air relief valve (42) is connected with second room temperature 2/2-way normally closed solenoid valve (92), described second room temperature 2/2-way normally closed solenoid valve (92) and described first room temperature 2/2-way normally closed solenoid valve (91) and described second gas tank (62) connecting line between is connected;
Described second air relief valve (42) is connected with second room temperature 2/2-way normally closed solenoid valve (92), described second room temperature 2/2-way normally closed solenoid valve (92) and described first room temperature 2/2-way normally closed solenoid valve (91) and described second gas tank (62) connecting line between is connected;
Described second gas tank (62) is connected by pipeline with second low temperature 2/2-way normally closed solenoid valve (142), institute The dead ahead of the air vent stating the second low temperature 2/2-way normally closed solenoid valve (142) is provided with described clamp (20).
3. device as claimed in claim 2, it is characterised in that described first room temperature 2/2-way normally closed solenoid valve (91) and institute State and on the connecting line between the second gas tank (62), be also equipped with first low temperature 2/2-way normally closed solenoid valve (141).
4. device as claimed in claim 2, it is characterised in that on described first low temperature 2/2-way normally closed solenoid valve (141) One deafener (15) is installed.
5. device as claimed in claim 2, it is characterised in that between described first air relief valve (41) and the first gas tank (61) On the pipeline connected, the first Pressure gauge (51) is installed;
It is provided with on the pipeline being connected between described second air relief valve (42) with the second room temperature 2/2-way normally closed solenoid valve (92) Second Pressure gauge (52);
It is additionally provided with the 3rd between the air vent of described clamp (20) and described second low temperature 2/2-way normally closed solenoid valve (142) Pressure gauge (53).
6. the device as according to any one of claim 2 to 5, it is characterised in that the described first normally closed electricity of low temperature 2/2-way Magnet valve (141), the second low temperature 2/2-way normally closed solenoid valve (142), the second gas tank (62), low-temperature pressure sensor (19), Clamp (20) and low temperature force transducer (21) are positioned at incubator (30) the inside of a hollow.
7. device as claimed in claim 2, it is characterised in that described source of the gas (1) is nitrogen cylinder.
8. device as claimed in claim 2, it is characterised in that also include that test control module, described test control module divide Not with described source of the gas (1), check valve (7), pneumatic proportional valve (8), the first room temperature 2/2-way normally closed solenoid valve (91) and second Room temperature 2/2-way normally closed solenoid valve (92) is connected by holding wire;
Described low-temperature pressure sensor (19) is connected by holding wire with a data acquisition module with low temperature force transducer (21) Connect.
9. device as claimed in claim 8, it is characterised in that described test control module include programmable controller PLC and Touch screen, described touch screen is connected with described programmable controller PLC, be used for allowing test operation personnel input control instruction to Described programmable controller PLC.
10. device as claimed in claim 9, it is characterised in that described device is integrally disposed in a switch board.
CN201610838083.0A 2016-09-20 2016-09-20 A kind of low-temperature pressure sluggishness experimental rig of clamp Active CN106323621B (en)

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CN106323621B CN106323621B (en) 2018-10-30

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CN201488878U (en) * 2009-08-14 2010-05-26 南车青岛四方机车车辆股份有限公司 Railway vehicle wheel-disk brake testing machine
CN102323067A (en) * 2011-08-15 2012-01-18 天津大学内燃机研究所 System for testing temperature resistance of motorcycle brake
US20130192918A1 (en) * 2012-01-26 2013-08-01 Caterpillar, Inc. Brake System Having a Brake Capacity Test Mode for a Machine Having a Hydrostatic Drivetrain
CN206208505U (en) * 2016-09-20 2017-05-31 天津航天瑞莱科技有限公司 A kind of low-temperature pressure sluggishness experimental rig of clamp

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Title
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訾克明 等: "汽车制动器多功能试验台设计", 《机械设计与制造》 *

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