CN106323020A - Wind pickup flow measuring method for double-pickup single-channel sintering circular cooler waste heat boiler - Google Patents
Wind pickup flow measuring method for double-pickup single-channel sintering circular cooler waste heat boiler Download PDFInfo
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- CN106323020A CN106323020A CN201610779414.8A CN201610779414A CN106323020A CN 106323020 A CN106323020 A CN 106323020A CN 201610779414 A CN201610779414 A CN 201610779414A CN 106323020 A CN106323020 A CN 106323020A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D21/00—Arrangements of monitoring devices; Arrangements of safety devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22B—METHODS OF STEAM GENERATION; STEAM BOILERS
- F22B1/00—Methods of steam generation characterised by form of heating method
- F22B1/02—Methods of steam generation characterised by form of heating method by exploitation of the heat content of hot heat carriers
- F22B1/18—Methods of steam generation characterised by form of heating method by exploitation of the heat content of hot heat carriers the heat carrier being a hot gas, e.g. waste gas such as exhaust gas of internal-combustion engines
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/004—Systems for reclaiming waste heat
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/004—Systems for reclaiming waste heat
- F27D2017/006—Systems for reclaiming waste heat using a boiler
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P80/00—Climate change mitigation technologies for sector-wide applications
- Y02P80/10—Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier
- Y02P80/15—On-site combined power, heat or cool generation or distribution, e.g. combined heat and power [CHP] supply
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- Thermal Sciences (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Abstract
The invention discloses a wind pickup flow measuring method for a double-pickup single-channel sintering circular cooler waste heat boiler. The method is mainly designed for the purpose that when waste heat recovery of the sintering circular cooler is conducted, pickup flows of the sintering circular cooler waste heat boiler are indirectly obtained while the condition of direct measuring of the pickup flows does not exist. The method comprises the steps that one of two pickup pipelines of the circular cooler is selected as a first pickup pipeline, the other pipeline is selected as a second pickup pipeline, the pickup flow of the first pickup pipeline is obtained through measuring, and the pickup flow of the second pickup pipeline is obtained through calculating and data are obtained, the effectively utilized heat of the waste heat boiler, and the pickup flow of the first pickup pipeline of the sintering circular cooler waste heat boiler under the standard state are calculated, the inlet flue gas enthalpy value of the sintering circular cooler waste heat boiler and pickup enthalpy values of the first and second pickup pipelines of the sintering circular cooler are solved, and the pickup flow of the second pickup pipeline of the sintering circular cooler waste heat boiler is finally obtained.
Description
Technical field
The present invention relates to the sintering art of steel and iron industry, particularly relate to a kind of pair and take wind single channel sintering circular-cooler waste heat pot
Stove takes wind flow measuring method.
Background technology
In steel manufacture process, sintering circuit energy consumption is only second to Iron-smelting, account for iron and steel produce total energy consumption 10%~
12%, and in sintering circuit, the heat entering air with the form of sintering device flue gas and cooling machine waste gas sensible heat accounts for agglomerant
About the 50% of sequence total energy consumption.Owing to the temperature of sintering circular-cooler waste gas is the highest, substantially 150~450 DEG C, add waste heat before this
The limitation of recovery technology, sintering circular-cooler waste gas residual heat reclaims long-term only the acquisition in the large-scale steel mill of minority of project and applies.
In recent years, along with the development of low temperature exhaust heat recovery technology, the cost of the waste heat recovery project of steel industry and investment
Being greatly lowered, the efficiency of waste-heat recovery device significantly improves simultaneously, and large quantities of middle-size and small-size iron and steel enterprises waste heat that starts the most one after another returns
Receipts project, sintering circular-cooler waste heat boiler is widely applied, and especially gets at Current resource growing tension and environmental requirement
Come under the highest situation, more can highlight its economic benefit and social benefit.
For sintering circular-cooler residual neat recovering system, it is most basic that central cooler waste heat recovery section takes air quantity (exhaust gas volumn)
Initial conditions, be also one of the main monitoring parameter run of residual neat recovering system, but, due to sintering circular-cooler waste heat recovery
System requirements floor space is relatively big, and actual site condition the most all ratios relatively limited (especially transformation project), take wind for double
For single channel (central cooler high temperature section and central cooler low-temperature zone two sections take wind) system, it is difficult to ensure that two sections take wind pipeline and can have
Longer straight length, often occurring in which one in Practical Project, to take wind pipeline longer, and another root to take wind pipeline shorter
Situation.And still further aspect, owing to exhaust gas volumn (air quantity) is relatively big, cause central cooler to take very big (the large-scale central cooler of wind pipeline caliber
The wind pipeline caliber that takes be even as high as 3~4m), and flow measurement has strict the wanting of comparison for the length of front and back's straight length
Asking, engineering site is difficult to meet the flow measurement requirement taking wind pipeline (that root the shortest takes wind pipeline) thus, this
Inevitably result in and take wind flow measurement result and greatly deviate from actual value, thus lose effectiveness.
Therefore, double wind single channel sintering circular-cooler residual neat recovering system, structure are taken at present wide variety of in engineering
Build a sintering circular-cooler and take wind flow measuring method, the most do not possess measured directly under the conditions of by other parameters indirect
Obtain double take wind single channel sintering circular-cooler waste heat boiler take wind flow, operation monitoring and operation adjustment for waste heat boiler carry
For infallible data, there is important Practical significance.
Summary of the invention
For the problems referred to above, the present invention provides one to obtain and double take wind single channel sintering circular-cooler waste heat boiler and take wind
Flow double take wind single channel sintering circular-cooler waste heat boiler and take wind flow measuring method.
For reaching above-mentioned purpose, the present invention couple takes wind single channel sintering circular-cooler waste heat boiler and takes wind flow measuring method,
Including, choose that central cooler two takes in wind pipeline wherein one take wind pipeline and take wind pipeline as first, another root pipeline is made
It is second to take wind pipeline;
Measure first take wind pipeline take wind flow;
Calculate second take wind pipeline take wind flow, specifically include following steps:
According to waste heat boiler soda pop side operational factor obtain waste heat boiler effectively utilize heat;
Take wind pipeline according to the sintering circular-cooler waste heat boiler first under the virtual condition measured and take wind flow acquisition standard
Sintering circular-cooler waste heat boiler first under state takes wind pipeline and takes wind flow;
Effectively utilize the sintering circular-cooler waste heat boiler first under heat, standard state to take wind pipeline according to waste heat boiler and take wind
Flow, waste heat boiler errors, waste heat boiler input gas temperature, smoke temperature at outlet of waste heat boiler, sintering circular-cooler
One take wind pipeline wind temperature, sintering circular-cooler second takes the wind pipeline wind temperature calculation with loop iteration, solves mark
Sintering circular-cooler waste heat boiler second under quasi-state takes wind pipeline and takes wind flow;
Take wind pipeline according to the sintering circular-cooler waste heat boiler second under standard state to take under wind flow calculating virtual condition
Sintering circular-cooler waste heat boiler second take wind pipeline and take wind flow.
It is also preferred that the left double wind single channel sintering circular-cooler waste heat boilers that take take wind flow measuring method, waste heat boiler is single pressure
Waste heat boiler, described according to waste heat boiler soda pop side operational factor obtain waste heat boiler effectively utilize heat, the calculating formula of utilization
For:
Ql=Dgr(hgr-hgs), wherein,
QlHeat, kJ/h is effectively utilized for waste heat boiler;
DgrFor waste heat boiler superheat steam flow, kg/h
hgrFor waste heat boiler superheated steam enthalpy, kJ/kg;
hgsFor waste heat boiler Enthalpy of Feed Water, kJ/kg;
Or waste heat boiler is double pressure waste heat boilers, described obtain waste heat boiler according to waste heat boiler soda pop side operational factor
Effectively utilizing heat, the calculating formula of utilization is:
Ql=Dgr1(hgr1-hgs)+Dgr2(hgr2-hgs), wherein,
QlHeat, kJ/h is effectively utilized for waste heat boiler;
Dgr1For waste heat boiler high pressure section superheat steam flow, kg/h;
hgr1For high pressure section superheated steam enthalpy, kJ/kg;
Dgr2For waste heat boiler low pressure stage superheat steam flow, kg/h;
hgr2For waste heat boiler low pressure stage superheated steam enthalpy, kJ/kg;
hgsFor waste heat boiler Enthalpy of Feed Water, kJ/kg.
It is also preferred that the left double wind single channel sintering circular-cooler waste heat boilers that take take wind flow measuring method, described according to measuring
Sintering circular-cooler waste heat boiler first under virtual condition takes wind pipeline and takes the sintering circular-cooler under wind flow acquisition standard state
Waste heat boiler first takes wind pipeline and takes wind flow, and calculating formula is:
Wherein,
V1 0Take wind pipeline for the sintering circular-cooler waste heat boiler first under standard state and take wind flow, Nm3/h;
V1Take wind pipeline for the sintering circular-cooler waste heat boiler first under virtual condition and take wind flow, Nm3/h;
paFor local atmospheric pressure, Pa;
pf,1Take wind pipeline for sintering circular-cooler first and take wind pressure, Pa;
tf,1Wind pipeline wind temperature is taken for sintering circular-cooler first, DEG C.
It is also preferred that the left double wind single channel sintering circular-cooler waste heat boilers that take take wind flow measuring method, described according to waste heat pot
Stove effectively utilizes the sintering circular-cooler waste heat boiler first under heat, standard state to take wind pipeline and takes wind flow, waste heat boiler thermal protection
Coefficient, waste heat boiler input gas temperature, smoke temperature at outlet of waste heat boiler, sintering circular-cooler first take wind pipeline and take pathogenic wind-warm
Degree, sintering circular-cooler second take the wind pipeline wind temperature calculation with loop iteration, solve the sintered ring under standard state
Cold waste heat boiler second takes wind pipeline and takes wind flow, concretely comprises the following steps:
1) set the sintering circular-cooler waste heat boiler second under a standard state to take wind pipeline and take wind flow V2 0;
2) take wind pipeline according to the sintering circular-cooler second under the standard state set and take wind flow V2 0Obtain standard state
Under sintering circular-cooler waste heat boiler import flue gas total flowThe calculating formula utilized is:
Wherein,
For the sintering circular-cooler waste heat boiler import flue gas total flow under standard state, Nm3/h;
V1 0Take wind pipeline for the sintering circular-cooler waste heat boiler first under standard state and take wind flow, Nm3/h;
V2 0Take wind pipeline for the sintering circular-cooler waste heat boiler second under standard state and take wind flow, Nm3/h
3) calculating takes volume accounting k of steam in the flue gas in wind pipeline, and the calculating formula of utilization is:
Wherein,
K is the volume accounting taking steam in the flue gas in wind pipeline,;
QlHeat, kJ/h is effectively utilized for boiler;
For the sintering circular-cooler waste heat boiler import flue gas total flow under standard state, Nm3/h;
For waste heat boiler errors;
hgk,inFor the dry air enthalpy under waste heat boiler input gas temperature, kJ/Nm3;
hgk,outFor the dry air enthalpy under smoke temperature at outlet of waste heat boiler, kJ/Nm3;
For the steam enthalpy under waste heat boiler input gas temperature, kJ/Nm3;
For the steam enthalpy under smoke temperature at outlet of waste heat boiler, kJ/Nm3;
4) calculate sintering circular-cooler waste heat boiler import flue gas enthalpy, sintering circular-cooler first take wind pipeline take wind enthalpy with
And sintering circular-cooler second takes wind pipeline and takes wind enthalpy, the calculating formula of utilization is:
Wherein,
HinFor waste heat boiler import flue gas enthalpy, kJ/Nm3;
H1Take wind pipeline for sintering circular-cooler first and take wind enthalpy, kJ/Nm3;
H2Take wind pipeline for sintering circular-cooler second and take wind enthalpy, kJ/Nm3;
K is the volume accounting taking steam in the flue gas in wind pipeline,;
hgk,inFor the dry air enthalpy under waste heat boiler input gas temperature, kJ/Nm3;
For the steam enthalpy under waste heat boiler input gas temperature, kJ/Nm3;
hgk,1The dry air enthalpy under wind pipeline wind temperature, kJ/Nm is taken for sintering circular-cooler first3;
The steam enthalpy under wind pipeline wind temperature, kJ/Nm is taken for sintering circular-cooler first3;
hgk,2The dry air enthalpy under wind pipeline wind temperature, kJ/Nm is taken for sintering circular-cooler second3;
The steam enthalpy under wind pipeline wind temperature, kJ/Nm is taken for sintering circular-cooler second3;
5) the sintering circular-cooler waste heat boiler second under calculating standard state takes wind pipeline and takes wind flowThe meter utilized
Formula is
Wherein,
Take wind pipeline for the sintering circular-cooler waste heat boiler second under calculated standard state and take wind flow,
Nm3/h;
For the sintering circular-cooler waste heat boiler import flue gas total flow under standard state, Nm3/h;
V1 0Take wind pipeline for the sintering circular-cooler waste heat boiler first under standard state and take wind flow, Nm3/h;
HinFor waste heat boiler import flue gas enthalpy, kJ/Nm3;
H1Take wind pipeline for sintering circular-cooler first and take wind enthalpy, kJ/Nm3;
H2Take wind pipeline for sintering circular-cooler second and take wind enthalpy, kJ/Nm3;
6) preset a threshold epsilon, the sintering circular-cooler waste heat boiler second calculated under the standard state obtained is taken wind pipeline
Take wind flowTake wind pipeline with the sintering circular-cooler waste heat boiler second under the standard state set and take wind flow V2 0Carry out
Relatively:
IfThen the sintering circular-cooler waste heat boiler second under acquisition standard state takes wind pipeline and takes wind
Flow;
IfThen willAnd V2 0Meansigma methods as the sintered ring under the standard state of new setting
Cold waste heat boiler second takes wind pipeline and takes wind flow, returns step 1);
It is also preferred that the left double wind single channel sintering circular-cooler waste heat boilers that take take wind flow measuring method, described according to standard shape
Sintering circular-cooler waste heat boiler second under state takes wind pipeline and takes the sintering circular-cooler waste heat pot under wind flow calculating virtual condition
Stove second takes wind pipeline and takes wind flow, and calculating formula is:
Wherein,
V2Take wind pipeline for the sintering circular-cooler waste heat boiler second under virtual condition and take wind flow, Nm3/h;
V2 0Take wind pipeline for the sintering circular-cooler waste heat boiler second under standard state and take wind flow, Nm3/h;
paFor local atmospheric pressure, Pa;
pf,2Take wind pipeline for sintering circular-cooler second and take wind pressure, Pa;
tf,2Wind pipeline wind temperature is taken for sintering circular-cooler second, DEG C.
It is also preferred that the left double wind single channel sintering circular-cooler waste heat boilers that take take wind flow measuring method, described first takes airduct
Road takes wind flow correspondence high temperature section and takes wind flow, and second takes wind pipeline takes wind flow correspondence low-temperature zone and take wind flow;Or, described
One takes wind pipeline takes wind flow correspondence low-temperature zone and takes wind flow, and second takes wind pipeline takes wind flow correspondence high temperature section and take wind flow.
The present invention couple takes wind single channel sintering circular-cooler waste heat boiler and takes wind flow measuring method, takes wind single channel for double
Sintering circular-cooler waste heat boiler takes the measurement of wind flow, indirectly obtains double wind single channel that takes by waste heat boiler service data and sinters
Central cooler waste heat boiler take wind flow, the most do not possess the straight length condition required by flow measurement, and then cause taking wind
Flow cannot directly be measured or certainty of measurement cannot ensure in the case of especially effective, result can be waste heat boiler operation prison
Depending on providing infallible data with operation adjustment, there is important Practical significance.
Accompanying drawing explanation
Fig. 1 is sintering circular-cooler waste heat boiler waste heat reclaiming process flow chart;A chassis traffic direction, B feeds, 1 waste heat pot
Stove, 2 central cooler high temperature section, 3 central cooler low-temperature zone, 4 central cooler high temperature section take wind pipeline, and 5 central cooler low-temperature zone take wind pipeline, and 6
Waste heat boiler smoke discharging pipe.
Fig. 2 is sintering circular-cooler waste heat boiler waste heat reclaiming process flow chart;A chassis traffic direction, B feeds, 1 waste heat pot
Stove, 2 central cooler high temperature section, 3 central cooler low-temperature zone, 4 central cooler high temperature section take wind pipeline, and 5 central cooler low-temperature zone take wind pipeline, and 6
Waste heat boiler smoke discharging pipe.
Detailed description of the invention
Below in conjunction with Figure of description, the present invention will be further described.
Embodiment one
Described first takes wind pipeline takes wind flow correspondence high temperature section and takes wind flow, and second takes wind pipeline, and to take wind flow correspondence low
Temperature section takes wind flow, and measuring method is:
1, the service data of sintering circular-cooler waste heat boiler is gathered, including: central cooler high temperature section takes wind flow, central cooler height
Temperature section wind temperature, central cooler high temperature section take wind pressure, central cooler low-temperature zone wind temperature, central cooler low-temperature zone take wind pressure,
Waste heat boiler input gas temperature, smoke temperature at outlet of waste heat boiler, atmospheric pressure;
Waste heat boiler soda pop side operational factor: single-pressure HGSR includes, superheat steam temperature, superheated steam pressure, mistake
Vapours flow, feed temperature, feed pressure, feedwater flow;Double pressure waste heat boilers include, waste heat boiler high pressure section superheated steam
Temperature, waste heat boiler high pressure section superheated steam pressure, waste heat boiler high pressure section superheat steam flow, waste heat boiler low pressure stage are overheated
Vapor (steam) temperature, waste heat boiler low pressure stage superheated steam pressure, waste heat boiler low pressure stage superheat steam flow, waste heat boiler import are given
Coolant-temperature gage, waste heat boiler import feed pressure, waste heat boiler import feedwater flow.
2, to step 1 obtain input data carry out pretreatment, including bad point process and data smoothing processing, obtain for
Solve sintering circular-cooler waste heat boiler and take the valid data of wind flow.
3, the valid data obtained according to step 2, obtain sintering circular-cooler waste heat boiler and take wind flow, specifically include following
Step:
3.1 calculate waste heat boiler effectively utilizes hot Ql;
3.1.1 for single-pressure HGSR:
Ql=Dgr(hgr-hgs)
Wherein, QlHeat, kJ/h is effectively utilized for boiler;DgrFor superheat steam flow, kg/h;hgrFor superheated steam enthalpy, kJ/
Kg, is calculated by superheated steam pressure and superheat steam temperature or is tabled look-up and obtain;hgsFor feedwater enthalpy, kJ/kg, by waste heat boiler import
Feed pressure and feed temperature calculate or table look-up and obtain;
3.1.2 for double pressure waste heat boilers:
Ql=Dgr1(hgr1-hgs)+Dgr2(hgr2-hgs)
Wherein, QlHeat, kJ/h is effectively utilized for boiler;Dgr1For high pressure section superheat steam flow, kg/h;hgr1For high pressure section
Superheated steam enthalpy, kJ/kg, calculated by high pressure section superheated steam pressure and high pressure section superheat steam temperature or tabled look-up and obtain;Dgr2For
Low pressure stage superheat steam flow, kg/h;hgr2For low pressure stage superheated steam enthalpy, kJ/kg, by low pressure stage superheated steam pressure and low
Pressure section superheat steam temperature calculates or tables look-up and obtains;hgsFor feedwater enthalpy, kJ/kg, by waste heat boiler import feed pressure and feedwater
Temperature computation or table look-up obtains;
The 3.2 sintering circular-cooler waste heat boiler high temperature section calculated under standard state take wind flow Vh 0:
Wherein, Vh 0Wind flow, Nm is taken for the sintering circular-cooler waste heat boiler high temperature section under standard state3/h;VhFor reality
Sintering circular-cooler waste heat boiler high temperature section under state takes wind flow, Nm3/h;psFor local atmospheric pressure, Pa;pf,hCold for sintered ring
Machine high temperature section takes wind pressure, Pa;tf,hFor sintering circular-cooler high temperature section wind temperature, DEG C;
The 3.3 sintering circular-cooler waste heat boiler low-temperature zone obtained under standard state by iterative computation take wind flow:
3.3.1 the sintering circular-cooler waste heat boiler low-temperature zone set under initial standard state takes wind flow Vl 0;
3.3.2 the sintering circular-cooler waste heat boiler import flue gas total flow being calculated under standard state
Wherein,For the sintering circular-cooler waste heat boiler import flue gas total flow under standard state, Nm3/h;Vh 0For standard
Sintering circular-cooler waste heat boiler high temperature section under state takes wind flow, Nm3/h;Vl 0For the sintering circular-cooler waste heat under standard state
Boiler low-temperature section takes wind flow, Nm3/h;
3.3.3 calculate and take volume accounting k of steam in the flue gas in wind pipeline:
Wherein, k is the volume accounting taking steam in the flue gas in wind pipeline,;QlHeat, kJ/ is effectively utilized for boiler
h;For the sintering circular-cooler waste heat boiler import flue gas total flow under standard state, Nm3/h;For waste heat boiler thermal protection system
Number, can be taken as setting value;hgk,inFor the dry air enthalpy under waste heat boiler input gas temperature, kJ/Nm3, waste heat boiler enter
Mouth flue-gas temperature calculates or tables look-up and obtains;hgk,outFor the dry air enthalpy under smoke temperature at outlet of waste heat boiler, kJ/Nm3, by
Smoke temperature at outlet of waste heat boiler calculates or tables look-up and obtains;For the steam enthalpy under waste heat boiler input gas temperature,
kJ/Nm3, calculated by waste heat boiler input gas temperature or tabled look-up and obtain;For under smoke temperature at outlet of waste heat boiler
Steam enthalpy, kJ/Nm3, smoke temperature at outlet of waste heat boiler calculate or table look-up and obtain;
Calculate sintering circular-cooler waste heat boiler import flue gas enthalpy the most respectively, sintering circular-cooler high temperature section takes wind enthalpy
And sintering circular-cooler low-temperature zone takes wind enthalpy:
Wherein, HinFor waste heat boiler import flue gas enthalpy, kJ/Nm3;HhWind enthalpy, kJ/ is taken for sintering circular-cooler high temperature section
Nm3;HlWind enthalpy, kJ/Nm is taken for sintering circular-cooler low-temperature zone3;K is to take the volume of steam in the flue gas in wind pipeline to account for
Ratio,;hgk,inFor the dry air enthalpy under waste heat boiler input gas temperature, kJ/Nm3, by waste heat boiler input gas temperature
Calculate or table look-up and obtain;For the steam enthalpy under waste heat boiler input gas temperature, kJ/Nm3, waste heat boiler enter
Mouth flue-gas temperature calculates or tables look-up and obtains;hgk,hFor the dry air enthalpy under sintering circular-cooler high temperature section wind temperature, kJ/Nm3,
Calculated by sintering circular-cooler high temperature section wind temperature or tabled look-up and obtain;For under sintering circular-cooler high temperature section wind temperature
Steam enthalpy, kJ/Nm3, sintering circular-cooler high temperature section wind temperature calculate or table look-up and obtain;hgk,lLow for sintering circular-cooler
Dry air enthalpy under temperature section wind temperature, kJ/Nm3, sintering circular-cooler low-temperature zone wind temperature calculate or table look-up and obtain;For the steam enthalpy under sintering circular-cooler low-temperature zone wind temperature, kJ/Nm3, sintering circular-cooler low-temperature zone take pathogenic wind-warm
Degree calculates or tables look-up and obtains;
3.3.5 the sintering circular-cooler waste heat boiler low-temperature zone calculated under standard state takes wind flow
Wherein,Wind flow, Nm is taken for the sintering circular-cooler waste heat boiler low-temperature zone under calculated standard state3/
h;For the sintering circular-cooler waste heat boiler import flue gas total flow under standard state, Nm3/h;Vh 0For the sintering under standard state
Central cooler waste heat boiler high temperature section takes wind flow, Nm3/h;HinFor waste heat boiler import flue gas enthalpy, kJ/Nm3;HhFor sintered ring
Cold high temperature section takes wind enthalpy, kJ/Nm3;HlWind enthalpy, kJ/Nm is taken for sintering circular-cooler low-temperature zone3;
3.3.6 the sintering circular-cooler waste heat boiler low-temperature zone under standard state step 3.3.5 obtained takes wind flowThe V set with step 3.3.1l 0Contrast:
If, the difference of the two set in the range of, then the sintering circular-cooler waste heat boiler low temperature under outputting standard state
Section takes wind flow Vl 0;
If the difference of the two not in the range of setting, then willWith Vl 0Meansigma methods take wind as new low-temperature zone
Flow setting value, then re-executes step 3.3.1~step 3.3.6;
The sintering circular-cooler waste heat boiler low-temperature zone that 3.4 are calculated under virtual condition takes wind flow Vl:
Wherein, VlWind flow, Nm is taken for the sintering circular-cooler waste heat boiler low-temperature zone under virtual condition3/h;Vl 0For standard
Sintering circular-cooler waste heat boiler low-temperature zone under state takes wind flow, Nm3/h;paFor local atmospheric pressure, Pa;pf,lCold for sintered ring
Machine low-temperature zone takes wind pressure, Pa;tf,lFor sintering circular-cooler low-temperature zone wind temperature, DEG C.
Embodiment two
Described first takes wind pipeline takes wind flow correspondence low-temperature zone and takes wind flow, and second takes wind pipeline, and to take wind flow correspondence high
Temperature section takes wind flow, and measuring method is:
1, the service data of sintering circular-cooler waste heat boiler is gathered, including: central cooler high temperature section wind temperature, central cooler are high
Section takes wind pressure to temperature, central cooler low-temperature zone takes wind flow, central cooler low-temperature zone wind temperature, central cooler low-temperature zone take wind pressure,
Waste heat boiler input gas temperature, smoke temperature at outlet of waste heat boiler, atmospheric pressure;
Waste heat boiler soda pop side operational factor: single-pressure HGSR includes, superheat steam temperature, superheated steam pressure, mistake
Vapours flow, feed temperature, feed pressure, feedwater flow;Double pressure waste heat boilers include, waste heat boiler high pressure section superheated steam
Temperature, waste heat boiler high pressure section superheated steam pressure, waste heat boiler high pressure section superheat steam flow, waste heat boiler low pressure stage are overheated
Vapor (steam) temperature, waste heat boiler low pressure stage superheated steam pressure, waste heat boiler low pressure stage superheat steam flow, waste heat boiler import are given
Coolant-temperature gage, waste heat boiler import feed pressure, waste heat boiler import feedwater flow.
2, to step 1 obtain input data carry out pretreatment, including bad point process and data smoothing processing, obtain for
Solve sintering circular-cooler waste heat boiler and take the valid data of wind flow.
3, the valid data obtained according to step 2, obtain sintering circular-cooler waste heat boiler and take wind flow, specifically include following
Step:
3.1 calculate waste heat boiler effectively utilizes hot Ql;
3.1.1 for single-pressure HGSR:
Ql=Dgr(hgr-hgs)
Wherein, QlHeat, kJ/h is effectively utilized for boiler;DgrFor superheat steam flow, kg/h;hgrFor superheated steam enthalpy, kJ/
Kg, is calculated by superheated steam pressure and superheat steam temperature or is tabled look-up and obtain;hgsFor feedwater enthalpy, kJ/kg, by waste heat boiler import
Feed pressure and feed temperature calculate or table look-up and obtain;
3.1.2 for double pressure waste heat boilers:
Ql=Dgr1(hgr1-hgs)+Dgr2(hgr2-hgs)
Wherein, QlHeat, kJ/h is effectively utilized for boiler;Dgr1For high pressure section superheat steam flow, kg/h;hgr1For high pressure section
Superheated steam enthalpy, kJ/kg, calculated by high pressure section superheated steam pressure and high pressure section superheat steam temperature or tabled look-up and obtain;Dgr2For
Low pressure stage superheat steam flow, kg/h;hgr2For low pressure stage superheated steam enthalpy, kJ/kg, by low pressure stage superheated steam pressure and low
Pressure section superheat steam temperature calculates or tables look-up and obtains;hgsFor feedwater enthalpy, kJ/kg, by waste heat boiler import feed pressure and feedwater
Temperature computation or table look-up obtains.
The 3.2 sintering circular-cooler waste heat boiler low-temperature zone calculated under standard state take wind flow Vl 0:
Wherein, Vl 0Wind flow, Nm is taken for the sintering circular-cooler waste heat boiler low-temperature zone under standard state3/h;VlFor reality
Sintering circular-cooler waste heat boiler low-temperature zone under state takes wind flow, Nm3/h;psFor local atmospheric pressure, Pa;pf,lCold for sintered ring
Machine low-temperature zone takes wind pressure, Pa;tf,lFor sintering circular-cooler low-temperature zone wind temperature, DEG C.
The 3.3 sintering circular-cooler waste heat boiler high temperature section obtained under standard state by iterative computation take wind flow:
3.3.1 the sintering circular-cooler waste heat boiler high temperature section set under initial standard state takes wind flow Vh 0;
3.3.2 the sintering circular-cooler waste heat boiler import flue gas total flow being calculated under standard state
Wherein,For the sintering circular-cooler waste heat boiler import flue gas total flow under standard state, Nm3/h;For standard
Sintering circular-cooler waste heat boiler high temperature section under state takes wind flow, Nm3/h;Vl 0For the sintering circular-cooler waste heat under standard state
Boiler low-temperature section takes wind flow, Nm3/h;
3.3.3 calculate and take volume accounting k of steam in the flue gas in wind pipeline:
Wherein, k is the volume accounting taking steam in the flue gas in wind pipeline,;QlHeat, kJ/ is effectively utilized for boiler
h;For the sintering circular-cooler waste heat boiler import flue gas total flow under standard state, Nm3/h;For waste heat boiler thermal protection system
Number, can be taken as setting value;hgk,inFor the dry air enthalpy under waste heat boiler input gas temperature, kJ/Nm3, waste heat boiler enter
Mouth flue-gas temperature calculates or tables look-up and obtains;hgk,outFor the dry air enthalpy under smoke temperature at outlet of waste heat boiler, kJ/Nm3, by
Smoke temperature at outlet of waste heat boiler calculates or tables look-up and obtains;For the steam enthalpy under waste heat boiler input gas temperature,
kJ/Nm3, calculated by waste heat boiler input gas temperature or tabled look-up and obtain;For under smoke temperature at outlet of waste heat boiler
Steam enthalpy, kJ/Nm3, smoke temperature at outlet of waste heat boiler calculate or table look-up and obtain;
Calculate sintering circular-cooler waste heat boiler import flue gas enthalpy the most respectively, sintering circular-cooler high temperature section takes wind enthalpy
And sintering circular-cooler low-temperature zone takes wind enthalpy:
Wherein, HinFor waste heat boiler import flue gas enthalpy, kJ/Nm3;HhWind enthalpy, kJ/ is taken for sintering circular-cooler high temperature section
Nm3;HlWind enthalpy, kJ/Nm is taken for sintering circular-cooler low-temperature zone3;K is to take the volume of steam in the flue gas in wind pipeline to account for
Ratio,;hgk,inFor the dry air enthalpy under waste heat boiler input gas temperature, kJ/Nm3, by waste heat boiler input gas temperature
Calculate or table look-up and obtain;For the steam enthalpy under waste heat boiler input gas temperature, kJ/Nm3, waste heat boiler enter
Mouth flue-gas temperature calculates or tables look-up and obtains;hgk,hFor the dry air enthalpy under sintering circular-cooler high temperature section wind temperature, kJ/Nm3,
Calculated by sintering circular-cooler high temperature section wind temperature or tabled look-up and obtain;For under sintering circular-cooler high temperature section wind temperature
Steam enthalpy, kJ/Nm3, sintering circular-cooler high temperature section wind temperature calculate or table look-up and obtain;hgk,lLow for sintering circular-cooler
Dry air enthalpy under temperature section wind temperature, kJ/Nm3, sintering circular-cooler low-temperature zone wind temperature calculate or table look-up and obtain;For the steam enthalpy under sintering circular-cooler low-temperature zone wind temperature, kJ/Nm3, sintering circular-cooler low-temperature zone take pathogenic wind-warm
Degree calculates or tables look-up and obtains;
3.3.5 the sintering circular-cooler waste heat boiler high temperature section calculated under standard state takes wind flow
Wherein,Wind flow is taken for the sintering circular-cooler waste heat boiler high temperature section under calculated standard state,
Nm3/h;For the sintering circular-cooler waste heat boiler import flue gas total flow under standard state, Nm3/h;Vl 0For under standard state
Sintering circular-cooler waste heat boiler low-temperature zone takes wind flow, Nm3/h;HinFor waste heat boiler import flue gas enthalpy, kJ/Nm3;HhFor burning
Knot central cooler high temperature section takes wind enthalpy, kJ/Nm3;HlWind enthalpy, kJ/Nm is taken for sintering circular-cooler low-temperature zone3;
3.3.6 the sintering circular-cooler waste heat boiler high temperature section under standard state step 3.3.5 obtained takes wind flowThe V set with step 3.3.1h 0Contrast:
If, the difference of the two set in the range of, then the sintering circular-cooler waste heat boiler high temperature under outputting standard state
Section takes wind flow Vh 0;
If the difference of the two not in the range of setting, then willWith Vh 0Meansigma methods take wind as new high temperature section
Flow setting value, then re-executes step 3.3.1~step 3.3.6.
The 3.4 sintering circular-cooler waste heat boiler high temperature section calculated under virtual condition take wind flow Vh:
Wherein, VhWind flow, Nm is taken for the sintering circular-cooler waste heat boiler high temperature section under virtual condition3/h;Vh 0For standard
Sintering circular-cooler waste heat boiler high temperature section under state takes wind flow, Nm3/h;paFor local atmospheric pressure, Pa;pf,hCold for sintered ring
Machine high temperature section takes wind pressure, Pa;tf,hFor sintering circular-cooler high temperature section wind temperature, DEG C.
Above, only presently preferred embodiments of the present invention, but protection scope of the present invention is not limited thereto, any it is familiar with basis
Those skilled in the art in the technical scope that the invention discloses, the change that can readily occur in or replacement, all should contain
Within protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection domain that claim is defined.
Claims (6)
1. one kind double take wind single channel sintering circular-cooler waste heat boiler and takes wind flow measuring method, it is characterised in that described method
Including, choose that central cooler two takes in wind pipeline wherein one take wind pipeline and take wind pipeline as first, another root pipeline is made
It is second to take wind pipeline;
Measure first take wind pipeline take wind flow;
Calculate second take wind pipeline take wind flow, specifically include following steps:
According to waste heat boiler soda pop side operational factor obtain waste heat boiler effectively utilize heat;
Take wind pipeline according to the sintering circular-cooler waste heat boiler first under the virtual condition measured and take wind flow acquisition standard state
Under sintering circular-cooler waste heat boiler first take wind pipeline and take wind flow;
Effectively utilize the sintering circular-cooler waste heat boiler first under heat, standard state to take wind pipeline according to waste heat boiler and take distinguished and admirable
Amount, waste heat boiler errors, waste heat boiler input gas temperature, smoke temperature at outlet of waste heat boiler, sintering circular-cooler first
Take wind pipeline wind temperature, sintering circular-cooler second takes wind pipeline wind temperature and solves standard shape with the calculation of loop iteration
Sintering circular-cooler waste heat boiler second under state takes wind pipeline and takes wind flow.
Take wind pipeline according to the sintering circular-cooler waste heat boiler second under standard state and take the burning under wind flow calculating virtual condition
Knot central cooler waste heat boiler second takes wind pipeline and takes wind flow.
The most according to claim 1 pair takes wind single channel sintering circular-cooler waste heat boiler and takes wind flow measuring method, and it is special
Levying and be, waste heat boiler is single-pressure HGSR, described having according to waste heat boiler soda pop side operational factor acquisition waste heat boiler
Effect utilizes heat, and the calculating formula of utilization is:
Ql=Dgr(hgr-hgs), wherein,
QlHeat, kJ/h is effectively utilized for waste heat boiler;
DgrFor waste heat boiler superheat steam flow, kg/h
hgrFor waste heat boiler superheated steam enthalpy, kJ/kg;
hgsFor waste heat boiler Enthalpy of Feed Water, kJ/kg;
Or waste heat boiler is double pressure waste heat boilers, described obtain the effective of waste heat boiler according to waste heat boiler soda pop side operational factor
Utilizing heat, the calculating formula of utilization is:
Ql=Dgr1(hgr1-hgs)+Dgr2(hgr2-hgs), wherein,
QlHeat, kJ/h is effectively utilized for waste heat boiler;
Dgr1For waste heat boiler high pressure section superheat steam flow, kg/h;
hgr1For high pressure section superheated steam enthalpy, kJ/kg;
Dgr2For waste heat boiler low pressure stage superheat steam flow, kg/h;
hgr2For waste heat boiler low pressure stage superheated steam enthalpy, kJ/kg;
hgsFor waste heat boiler Enthalpy of Feed Water, kJ/kg.;
The most according to claim 1 pair takes wind single channel sintering circular-cooler waste heat boiler and takes wind flow measuring method, and it is special
Levy and be, described according to measure virtual condition under sintering circular-cooler waste heat boiler first take wind pipeline take wind flow obtain mark
Sintering circular-cooler waste heat boiler first under quasi-state takes wind pipeline and takes wind flow, and calculating formula is:
Wherein,
V1 0Take wind pipeline for the sintering circular-cooler waste heat boiler first under standard state and take wind flow, Nm3/h;
V1Take wind pipeline for the sintering circular-cooler waste heat boiler first under virtual condition and take wind flow, Nm3/h;
paFor local atmospheric pressure, Pa;
pf,1Take wind pipeline for sintering circular-cooler first and take wind pressure, Pa;
tf,1Wind pipeline wind temperature is taken for sintering circular-cooler first, DEG C.
The most according to claim 1 pair takes wind single channel sintering circular-cooler waste heat boiler and takes wind flow measuring method, and it is special
Levy and be, described effectively utilize the sintering circular-cooler waste heat boiler first under heat, standard state to take wind pipeline according to waste heat boiler
Take wind flow, waste heat boiler errors, waste heat boiler input gas temperature, smoke temperature at outlet of waste heat boiler, sintered ring cold
Machine first takes wind pipeline wind temperature, sintering circular-cooler second takes wind pipeline wind temperature and solves with the calculation of loop iteration
Sintering circular-cooler waste heat boiler second under standard state takes wind pipeline and takes wind flow, concretely comprises the following steps:
1) set the sintering circular-cooler waste heat boiler second under a standard state to take wind pipeline and take wind flow
2) take wind pipeline according to the sintering circular-cooler second under the standard state set and take wind flowObtain under standard state
Sintering circular-cooler waste heat boiler import flue gas total flowThe calculating formula utilized is:
Wherein,
For the sintering circular-cooler waste heat boiler import flue gas total flow under standard state, Nm3/h;
V1 0Take wind pipeline for the sintering circular-cooler waste heat boiler first under standard state and take wind flow, Nm3/h;
Take wind pipeline for the sintering circular-cooler waste heat boiler second under the standard state of setting and take wind flow, Nm3/h;
3) calculating takes volume accounting k of steam in the flue gas in wind pipeline, and the calculating formula of utilization is:
Wherein,
K is the volume accounting taking steam in the flue gas in wind pipeline,;
QlHeat, kJ/h is effectively utilized for boiler;
For the sintering circular-cooler waste heat boiler import flue gas total flow under standard state, Nm3/h;
For waste heat boiler errors,;
hgk,inFor the dry air enthalpy under waste heat boiler input gas temperature, kJ/Nm3;
hgk,outFor the dry air enthalpy under smoke temperature at outlet of waste heat boiler, kJ/Nm3;
For the steam enthalpy under waste heat boiler input gas temperature, kJ/Nm3;
For the steam enthalpy under smoke temperature at outlet of waste heat boiler, kJ/Nm3;
4) calculate sintering circular-cooler waste heat boiler import flue gas enthalpy, sintering circular-cooler first takes wind pipeline and takes wind enthalpy and burning
Knot central cooler second takes wind pipeline and takes wind enthalpy, and the calculating formula of utilization is:
Wherein,
HinFor waste heat boiler import flue gas enthalpy, kJ/Nm3;
H1Take wind pipeline for sintering circular-cooler first and take wind enthalpy, kJ/Nm3;
H2Take wind pipeline for sintering circular-cooler second and take wind enthalpy, kJ/Nm3;
K is the volume accounting taking steam in the flue gas in wind pipeline,;
hgk,inFor the dry air enthalpy under waste heat boiler input gas temperature, kJ/Nm3;
For the steam enthalpy under waste heat boiler input gas temperature, kJ/Nm3;
hgk,1The dry air enthalpy under wind pipeline wind temperature, kJ/Nm is taken for sintering circular-cooler first3;
The steam enthalpy under wind pipeline wind temperature, kJ/Nm is taken for sintering circular-cooler first3;
hgk,2The dry air enthalpy under wind pipeline wind temperature, kJ/Nm is taken for sintering circular-cooler second3;
The steam enthalpy under wind pipeline wind temperature, kJ/Nm is taken for sintering circular-cooler second3;
5) the sintering circular-cooler waste heat boiler second under calculating standard state takes wind pipeline and takes wind flowThe calculating formula utilized
For
Wherein,
Take wind pipeline for the sintering circular-cooler waste heat boiler second under calculated standard state and take wind flow, Nm3/h;
For the sintering circular-cooler waste heat boiler import flue gas total flow under standard state, Nm3/h;
V1 0Take wind pipeline for the sintering circular-cooler waste heat boiler first under standard state and take wind flow, Nm3/h;
HinFor waste heat boiler import flue gas enthalpy, kJ/Nm3;
H1Take wind pipeline for sintering circular-cooler first and take wind enthalpy, kJ/Nm3;
H2Take wind pipeline for sintering circular-cooler second and take wind enthalpy, kJ/Nm3;
6) preset a threshold epsilon, the sintering circular-cooler waste heat boiler second calculated under the standard state obtained is taken wind pipeline and takes wind
FlowTake wind pipeline with the sintering circular-cooler waste heat boiler second under the standard state set and take wind flowCompare:
IfThen the sintering circular-cooler waste heat boiler second under acquisition standard state takes wind pipeline and takes wind flow;
IfThen willWithMeansigma methods as the sintering circular-cooler under the standard state of new setting
Waste heat boiler second takes wind pipeline and takes wind flow, returns step 1).
The most according to claim 1 pair takes wind single channel sintering circular-cooler waste heat boiler and takes wind flow measuring method, and it is special
Levy and be, described according to the sintering circular-cooler waste heat boiler second under standard state take wind pipeline take wind flow calculate virtual condition
Under sintering circular-cooler waste heat boiler second take wind pipeline and take wind flow, calculating formula is:
Wherein,
V2Take wind pipeline for the sintering circular-cooler waste heat boiler second under virtual condition and take wind flow, Nm3/h;
Take wind pipeline for the sintering circular-cooler waste heat boiler second under standard state and take wind flow, Nm3/h;
paFor local atmospheric pressure, Pa;
pf,2Take wind pipeline for sintering circular-cooler second and take wind pressure, Pa;
tf,2Wind pipeline wind temperature is taken for sintering circular-cooler second, DEG C.
The most according to claim 1 pair takes wind single channel sintering circular-cooler waste heat boiler and takes wind flow measuring method, and it is special
Levying and be, described first takes wind pipeline takes wind flow correspondence high temperature section and takes wind flow, and second takes wind pipeline, and to take wind flow correspondence low
Temperature section takes wind flow;Or, described first takes wind pipeline takes wind flow correspondence low-temperature zone and takes wind flow, and second takes wind pipeline takes distinguished and admirable
The corresponding high temperature section of amount takes wind flow.
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