CN106319590B - Produce sand launder and application method on the Horizontal stirring of high efficiency composition electroplated diamond line - Google Patents
Produce sand launder and application method on the Horizontal stirring of high efficiency composition electroplated diamond line Download PDFInfo
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- CN106319590B CN106319590B CN201610924509.4A CN201610924509A CN106319590B CN 106319590 B CN106319590 B CN 106319590B CN 201610924509 A CN201610924509 A CN 201610924509A CN 106319590 B CN106319590 B CN 106319590B
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- sand launder
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- electroplated diamond
- stirring
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D7/00—Electroplating characterised by the article coated
- C25D7/06—Wires; Strips; Foils
- C25D7/0607—Wires
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D15/00—Electrolytic or electrophoretic production of coatings containing embedded materials, e.g. particles, whiskers, wires
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D21/00—Processes for servicing or operating cells for electrolytic coating
- C25D21/10—Agitating of electrolytes; Moving of racks
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D21/00—Processes for servicing or operating cells for electrolytic coating
- C25D21/12—Process control or regulation
- C25D21/14—Controlled addition of electrolyte components
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D21/00—Processes for servicing or operating cells for electrolytic coating
- C25D21/16—Regeneration of process solutions
- C25D21/18—Regeneration of process solutions of electrolytes
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
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- Organic Chemistry (AREA)
- Automation & Control Theory (AREA)
- Electroplating Methods And Accessories (AREA)
Abstract
The present invention provides sand launder and application method on a kind of Horizontal stirring producing high efficiency composition electroplated diamond line, and sand launder device includes mainly upper sand launder body, overflow liquid circulating device, Horizontal type stirring device, steel wire transmission device, automatic feeding device etc. on Horizontal stirring.Upper sand launder device uses the Horizontal type stirring device of the wide stirrer paddle in axial overlay area, the liquid flow field that the entire axial region in the areas Shang Sha may be implemented is evenly distributed unanimously, diadust has good dispersion effect in the plating solution, diadust is not easy to reunite on steel wire and be distributed well, and product line line footpath is uniform.The present invention can be continuously produced that sand amount on diamond is controllable, well-distributed electroplated diamond line, and reasonable for structure, simple operation, operation are efficient.
Description
Technical field
The present invention relates to machine cuts field, relate generally to the cutting application of crystalline silicon silicon etc. in photovoltaic industry, especially
It is related to a kind of upper sand launder device and application method for producing composite plating diamond cutting secant.
Background technology
With the rapid development of semiconductor, integrated circuit and photovoltaic industry, the application of the hard brittle materials such as sapphire, crystalline silicon
Increasingly extensive, to its cutting processing technology, higher requirements are also raised.The cutting technique of comparative maturity is free abrasive at present
Line cutting technology, i.e., to mortar of the saw silk supply with abrasive material while cutting hard blank.The main problem of the technique exists
In：(1) kerf loss formed is big, and yield rate is relatively low；(2) abrasive material is difficult to enter long and deep joint-cutting when cutting large size blank
In, section flatness and surface quality are easily defective；(3) internal circulating load of mortar is big, has a large amount of mortar to need to be recycled；
(4) since sawing is acted on based on the three-body-abrasion principle between cutting line, abrasive material and material cutting to be cut, abrasive material also will act on cutting
Line shortens its service life.For free abrasive wire saw problems faced, diamond abrasive is consolidated in a manner of composite plating
Consolidated diamond line cutting technology on cutting line has just obtained gradually developing and expanding application.
The upper sand process of diamond abrasive is a ring of the most important most critical of composite plating diamond wire production process.It is difficult
Point is, when diamond composite plating, steel wire be in the movement of continuous cabling, and diamond will be consolidated on steel wire to be stranded relatively
Difficulty, the sand grains bonded on line are easy to fall off under sand and the triple role of line relative motion, liquid resistance and fluid impact.Pass through increase
The method of diadust concentration no doubt contributes to enhance setting capacity by improving the contact probability of sand and line in plating solution, but
Since the density ratio electroplate liquid of diadust is much larger, and there is certain adhesive force between diadust particle, to make Buddha's warrior attendant
Stone micro powder granule carries out fully dispersed more difficulty in electroplate liquid, and disperseing poor effect directly will cause diamond grain to exist
Reunite on steel wire, and further results in that the diamond wire line footpath uniformity is poor, frangibility, material cutting to be cut are cut in cutting process
Cut depth depth, cutting surfaces have the problems such as cut.
It is influence electroplated diamond line product main in view of upper sand amount of the diadust on steel wire and distribution situation
Factor, therefore, how by optimize composite electroplating slot design to realize good upper sand effect, be current people in the art
Member's urgent problem.
Invention content
It can efficiently produce the purpose of the present invention is to provide one kind and exist with sand amount, diadust on controllable diamond
Do not reunite on steel wire and is distributed sand launder dress on the composite plating Horizontal stirring of good, product line line footpath good evenness diamond wire
It sets, while its application method being provided.
It is adopted the technical scheme that achieve the above object：
Sand launder on a kind of Horizontal stirring producing high efficiency composition electroplated diamond line, sand launder device packet on the Horizontal stirring
Include sand launder body, overflow liquid circulating device, Horizontal type stirring device, steel wire transmission device, automatic feeding device etc..
The upper sand launder body includes three chambers, and intermediate cavity is the areas Shang Sha of circular arc-shaped bottom portion, and two side chambers are overflow area, and three
The intermediate bulkhead of a chamber is equipped with liquid level adjustment plate, and the vertical slots opened in liquid level adjustment plate provide cable tray for steel wire, pass through tune
The liquid level in the areas Shang Sha is adjusted in the vertical well width and plate height of whole plate；
Further, the areas Shang Sha are provided with overflowing liquid refluxing opening, and overflow area is provided with overflowing liquid outflow port, in the areas Shang Sha
Mixing plating solution enters overflow area by the liquid level adjustment plate overflowing liquid, is flowed out from the outflow port of overflow area, in the overflowing liquid
Under the action of the circulating pump of circulator, the refluxing opening in the areas Zai Youshangsha flows back to the areas Shang Sha, and the entirety of mixing plating solution is consequently formed
Balance；Pipeline heater is housed simultaneously on overflowing liquid circulation line, plating solution can be heated to specified reaction temperature；
Further, the side in the areas upper sand launder Ti Shangsha is equipped with titanium basket, and nickel ball, titanium basket connection plating electricity are housed in titanium basket
The anode in source, nickel ball are sacrificial anode.
The Horizontal type stirring device includes mainly decelerating motor, agitating shaft, stirrer paddle and axis support system etc..It is horizontal to stir
It mixes device and is mounted on upper sand launder body axial direction side, stirrer paddle of the agitating shaft on entirely upper sand launder body, agitating shaft is located at upper
The areas sand launder Ti Shangsha, preferably four straight leaf flat paddle of stirrer paddle, blade face covers 80~99% region of the areas Shang Sha axial direction, excellent
Select 95~99% region.Bearing assembly, stability when maintaining shafting to operate are housed at the both ends of agitating shaft.
Further, decelerating motor can connect frequency converter, to adjust the running speed of blender.
The steel wire transmission device is for realizing steel wire cabling, mainly including two pairs of cathode guide wheels and two pairs of transmission wheels, but
It is without being limited thereto.The cathode of two pairs of cathode guide wheel connection electroplating power supplies, as electroplating cathode.
The automatic feeding device includes feed supplement tank, charge pump and transfer pipeline.Agitating paddle is housed, being used for will in feed supplement tank
The liquid material and diadust that need to be added are sufficiently mixed, and the charging rate of charge pump is adjustable, it can be achieved that pressing technological requirement
Ratio fills into plating system in real time.
The application method of sand launder on the Horizontal stirring of above-mentioned production high efficiency composition electroplated diamond line, which is characterized in that
It is when the upper sand launder device work, steel wire is rack-mounted in cathode guide wheel and the enterprising walking line of directive wheel, by the electricity of process requirements amount
Plating solution and additive are added in upper sand launder body, open circulating pump and start pipeline heater, and blender is run extremely by frequency converter
It is required that rotating speed, makes electronplate system entirety circulating-heating, diamond carry out in the plating solution fully dispersed；In the benefit of automatic feeding device
The material of process requirements amount is added in batch can, starts after being stirred, opens charge pump and is carried out automatically with certain flow
Feed supplement；It waits for that the temperature of material reaches technique assigned temperature, electroplating power supply can be connected and carry out continuous composite plating.
The advantage of the invention is that：
One, using the Horizontal type stirring device of the wide stirrer paddle in axial overlay area, it is entirely axial that the areas Shang Sha may be implemented
The liquid flow field in region is evenly distributed unanimously, and there is diadust good dispersion effect, diadust to exist in the plating solution
It is not easy to reunite on steel wire and be distributed well, product line line footpath is uniform；
Two, the areas Shang Sha use circular arc-shaped bottom portion, and bottom is without flow blind angle；It is flat using the object system of overflowing liquid circulating reflux simultaneously
Weighing apparatus mode all ensure that diadust is not easy deposition consolidation in whole system, improve the same of diadust utilization rate
When, further enhance its dispersion effect；
Three, on the basis of initial process raw material proportioning, the mating automatic benefit being added using arbitrary proportion material can be achieved
Expect device, achievees the purpose that sand amount is controllable on diamond, while easy to operate, save trouble and save worry.
Description of the drawings
Fig. 1 is the front view of sand launder on Horizontal stirring of the present invention；
Fig. 2 is the faces the A-A schematic cross-sectional view of Fig. 1；
Reference numeral：
Sand launder body on 1,2 liquid level adjustment plates, 3 overflowing liquid refluxing openings, 4 overflowing liquid outflow ports, 5 circulating pumps, the heating of 6 pipelines
Device, 7 titanium baskets, 8 decelerating motors, 9 agitating shafts, 10 stirrer paddles, 11 cathode guide wheels, 12 directive wheels, 13 feed supplement tanks, 14 charge pumps.
Specific implementation mode
The present invention is described in further details below in conjunction with the accompanying drawings.
In Fig. 1, sand launder on a kind of Horizontal stirring producing high efficiency composition electroplated diamond line, including upper sand launder body, overflow
Liquid circulating device, Horizontal type stirring device, steel wire transmission device, automatic feeding device etc..
Upper sand launder body 1 includes three chambers, and intermediate cavity is the areas Shang Sha of circular arc-shaped bottom portion, and two side chambers are overflow area, in Fig. 2
As it can be seen that the intermediate bulkhead of three chambers is equipped with liquid level adjustment plate 2, the vertical slots opened in liquid level adjustment plate provide cabling for steel wire and lead to
The liquid level in the areas Shang Sha is adjusted by adjusting the vertical well width and plate height of plate for road；
The areas Shang Sha are provided with overflowing liquid refluxing opening 3, and overflow area is provided with overflowing liquid outflow port 4, and the mixing plating solution in the areas Shang Sha can
Enter overflow area by 2 overflowing liquid of liquid level adjustment plate, is flowed out from the outflow port 4 of overflow area, under the action of circulating pump 5, then by
The refluxing opening in the areas Shang Sha flows back to the areas Shang Sha, and the whole machine balancing of mixing plating solution is consequently formed；It is equipped with simultaneously on overflowing liquid circulation line
Plating solution can be heated to specified reaction temperature by pipeline heater 6；
In Fig. 2, the side in the areas upper sand launder Ti Shangsha is equipped with titanium basket 7, and nickel ball, titanium basket connection plating electricity are housed in titanium basket 7
The anode in source, nickel ball are sacrificial anode.
Horizontal type stirring device includes mainly decelerating motor 8, agitating shaft 9, stirrer paddle 10 and axis support system.Horizontal stirring
Device is mounted on the axial side of upper sand launder body 1, stirrer paddle 10 of the agitating shaft 9 on entirely upper sand launder body 1, agitating shaft 9
Positioned at the areas upper sand launder Ti Shangsha, stirrer paddle 10 is four straight leaf flat paddles, and blade face covers 95% region of the areas Shang Sha axial direction.
Bearing assembly, stability when maintaining shafting to operate are housed at the both ends of agitating shaft 9；Meanwhile decelerating motor 8 connects frequency conversion
Device, to adjust the running speed of blender.
Steel wire transmission device is for realizing steel wire cabling, including two pairs of cathode guide wheels, 11, two pairs of directive wheels 12 and its correlation
Support element.Two pairs of cathode guide wheels 11 connect the cathode of electroplating power supply, as electroplating cathode.
Automatic feeding device includes feed supplement tank 13, charge pump 14 and transfer pipeline.Agitating paddle is housed in feed supplement tank 13, is used for
The liquid material that need to be added and diadust are sufficiently mixed, the charging rate of charge pump 14 is adjustable, it can be achieved that pressing technique
It is required that ratio fills into plating system in real time.
It is when work, steel wire is rack-mounted in 12 enterprising walking line of cathode guide wheel 11 and directive wheel, by the plating of process requirements amount
Liquid, additive, diadust are added in upper sand launder body, open circulating pump 5 and start pipeline heater 6, are transported by frequency converter
Row blender makes electronplate system entirety circulating-heating, diadust carry out in the plating solution fully dispersed to rotating speed is required；Certainly
The material of process requirements amount is added in the feed supplement tank 13 of dynamic feed supplementing device, starts after being stirred, open charge pump 14 with
Certain flow carries out automatic feeding；It waits for that the temperature of material reaches technique assigned temperature, electroplating power supply can be connected and carried out continuously
Composite plating.
Sand launder on a kind of Horizontal stirring producing high efficiency composition electroplated diamond line of the present invention, can be continuously produced Buddha's warrior attendant
Sand amount is controllable on stone, well-distributed electroplated diamond line, and reasonable for structure, simple operation, operation are efficient.
Specific embodiment utilized above a kind of producing the horizontal of high efficiency composition electroplated diamond line to provided by the present invention
Sand launder is described in detail in stirring, elaborates the principle of the present invention and embodiment, and the explanation of the embodiment is only used
Understand the principle and core concept of invention in help.It should be pointed out that for those skilled in the art, not
, can be with several improvements and modifications are made to the present invention under the premise of being detached from the principle of the invention, these improvement and modification are also fallen into
In the protection domain of the claims in the present invention.
Claims (10)
1. sand launder on a kind of Horizontal stirring producing high efficiency composition electroplated diamond line, which is characterized in that on the Horizontal stirring
Sand launder includes upper sand launder body, overflow liquid circulating device, Horizontal type stirring device, steel wire transmission device, automatic feeding device；
The upper sand launder body includes three chambers, and intermediate cavity is the areas Shang Sha, and two side chambers are overflow area, the intermediate bulkhead dress of three chambers
There is liquid level adjustment plate；The side in the areas Shang Sha is equipped with titanium basket, and nickel ball is housed in titanium basket, and titanium basket connects the anode of electroplating power supply, nickel ball
For sacrificial anode；The areas upper sand launder Ti Shangsha are provided with overflowing liquid refluxing opening, and overflow area is provided with overflowing liquid outflow port, the areas Shang Sha
Interior mixing plating solution enters overflow area by the liquid level adjustment plate overflowing liquid, is flowed out from the outflow port of overflow area, overflows described
Under the action of the circulating pump of flow liquid circulator, the refluxing opening in the areas Zai Youshangsha flows back to the areas Shang Sha, and mixing plating solution is consequently formed
Whole machine balancing；
The Horizontal type stirring device includes decelerating motor, agitating shaft, stirrer paddle and axis support system, the Horizontal type stirring device
Mounted on upper sand launder body axial direction side, stirrer paddle of the agitating shaft on entirely upper sand launder body, agitating shaft is located at upper sand launder body
The areas Shang Sha；
The steel wire transmission device is led for realizing steel wire cabling, including two pairs of cathode guide wheels and two pairs of transmission wheels, two pairs of cathodes
The cathode of wheel connection electroplating power supply, as electroplating cathode；
The automatic feeding device includes feed supplement tank, charge pump and transfer pipeline.
2. sand launder on the Horizontal stirring of production high efficiency composition electroplated diamond line according to claim 1, which is characterized in that
The vertical slots opened in liquid level adjustment plate provide cable tray for steel wire, by adjusting vertical well width and liquid level adjustment plate plate lofty tone
The liquid level in the areas Jie Shangsha.
3. sand launder on the Horizontal stirring of production high efficiency composition electroplated diamond line according to claim 1, which is characterized in that
The areas upper sand launder Ti Shangsha have arc-shaped bottom structure.
4. sand launder on the Horizontal stirring of production high efficiency composition electroplated diamond line according to claim 1, which is characterized in that
Pipeline heater is housed on the overflowing liquid circulation line of the overflow liquid circulating device, plating solution is heated to specified reaction temperature.
5. sand launder on the Horizontal stirring of production high efficiency composition electroplated diamond line according to claim 1, which is characterized in that
Preferably four straight leaf flat paddle of the stirrer paddle, blade face cover 80~99% region of the areas Shang Sha axial direction.
6. sand launder on the Horizontal stirring of production high efficiency composition electroplated diamond line according to claim 5, which is characterized in that
Blade face covers 95~99% region of the areas Shang Sha axial direction.
7. sand launder on the Horizontal stirring of production high efficiency composition electroplated diamond line according to claim 1, which is characterized in that
The decelerating motor connects frequency converter, to adjust stirring running speed.
8. sand launder on the Horizontal stirring of production high efficiency composition electroplated diamond line according to claim 1, which is characterized in that
Agitating paddle is housed, for the liquid material added and diamond will to be needed to be sufficiently mixed in the feed supplement tank.
9. sand launder on the Horizontal stirring of production high efficiency composition electroplated diamond line according to claim 1, which is characterized in that
The charging rate of the charge pump is adjustable, realizes and fills into plating system in real time in technological requirement ratio.
10. sand launder makes on a kind of Horizontal stirring of any production high efficiency composition electroplated diamond line of claim 1~9
With method, which is characterized in that when the upper sand launder device work, steel wire is rack-mounted in cathode guide wheel and the enterprising walking of transmission wheel
The electroplate liquid of process requirements amount and additive are added in upper sand launder body line, open circulating pump and start pipeline heater, pass through
Frequency converter operation stirring makes electronplate system entirety circulating-heating, diamond be carried out in electroplate liquid fully dispersed to rotating speed is required；
In the feed supplement tank of automatic feeding device be added process requirements amount material, start after being stirred, open charge pump with
Certain flow carries out automatic feeding；It waits for that the temperature of material reaches technique assigned temperature, electroplating power supply can be connected and carried out continuously
Composite plating.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610924509.4A CN106319590B (en) | 2016-10-24 | 2016-10-24 | Produce sand launder and application method on the Horizontal stirring of high efficiency composition electroplated diamond line |
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| CN201610924509.4A CN106319590B (en) | 2016-10-24 | 2016-10-24 | Produce sand launder and application method on the Horizontal stirring of high efficiency composition electroplated diamond line |
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| CN107164798A (en) * | 2017-06-13 | 2017-09-15 | 浙江明泉工业装备科技有限公司 | The electrophoresis tank of new-energy automobile car body electrophoretic device |
| CN107471430B (en) * | 2017-09-05 | 2023-10-27 | 郑州华亮新材料制造有限公司 | Automatic sand feeding device and method for diamond wire saw production |
| CN108342760A (en) * | 2018-04-13 | 2018-07-31 | 张家港天工机械制造有限公司 | A kind of diamond cutting secant sand device |
| CN108301032A (en) * | 2018-04-13 | 2018-07-20 | 张家港天工机械制造有限公司 | One kind four stations parallel diamond wire Shang Sha mechanisms |
| CN111074316B (en) * | 2019-12-24 | 2022-04-12 | 江苏中畅精密科技有限公司 | A medicament adds device for production of diamond wire saw |
| CN111504864B (en) * | 2020-05-18 | 2023-03-21 | 杨凌美畅新材料股份有限公司 | Detection device and detection method for diamond micro powder |
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| CN200943108Y (en) * | 2006-08-18 | 2007-09-05 | 江西省江铜-耶兹铜箔有限公司 | Liquid make-up feeding device |
| CN101392401B (en) * | 2008-10-22 | 2010-07-14 | 中国印钞造币总公司 | Electroplating wire automatic feeding device |
| CN202430308U (en) * | 2011-11-14 | 2012-09-12 | 李园 | Device for manufacturing diamond fretsaw |
| CN102560585B (en) * | 2012-03-01 | 2014-10-15 | 湖北盛友钻石材料有限公司 | Method and device for manufacturing diamond wire saw |
| SG11201700371TA (en) * | 2014-07-23 | 2017-02-27 | Jcs Group Pte Ltd | A wire coating apparatus, system and method |
| CN104357895B (en) * | 2014-11-21 | 2016-08-17 | 山东大学 | Sand device and upper sand method thereof on a kind of electroplating diamond wire saw silk |
| CN205621983U (en) * | 2016-04-20 | 2016-10-05 | 江苏三超金刚石工具有限公司 | Blue wiring structure of titanium in diamond wire saw nickel bath |
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Effective date of registration: 20181212 Address after: 212100 Rui Shan East Road, Dantu District, Zhenjiang, Jiangsu Province, No. 9 Patentee after: Zhenjiang Shi new materials Co. Ltd. Address before: 075000 3, 06, 12 West Street, 2 Yongxing West Avenue, Zhangjiakou High-tech Zone, Hebei. Patentee before: Zhangjiakou Shi new materials Co. Ltd. |