CN106317625A - PP composite and preparation method thereof - Google Patents

PP composite and preparation method thereof Download PDF

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Publication number
CN106317625A
CN106317625A CN201610707111.5A CN201610707111A CN106317625A CN 106317625 A CN106317625 A CN 106317625A CN 201610707111 A CN201610707111 A CN 201610707111A CN 106317625 A CN106317625 A CN 106317625A
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China
Prior art keywords
composite
glass fiber
weight
compatilizer
fire retardant
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CN201610707111.5A
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Chinese (zh)
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陈晓锋
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Individual
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Priority to CN201610707111.5A priority Critical patent/CN106317625A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/10Homopolymers or copolymers of propene
    • C08L23/12Polypropene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend

Abstract

The invention discloses a PP composite. A specially designed flame retardant is added into a long glass fiber PP composite and contains appropriate p-nitrobenzyl alcohol, zinc borate and potassium polyacrylate and can effectively improve the flame retardance of the product; and the composite does not burn or drop at high temperature and can effectively eliminate the 'wick effect' of long glass fiber. The invention also provides a preparation method of a halogen flame-retardant long glass fiber PP composite capable of further improving the flame retardance of the long glass fiber PP composite. Due to excellent mechanical property and flame retardance, the long glass fiber PP composite disclosed by the invention is particularly suitable for preparing auto parts, electronic product elements and the like.

Description

A kind of PP composite and preparation method thereof
Technical field
The present invention relates to technical field of composite materials, concrete a kind of PP composite and preparation method thereof.
Background technology
Long glass fibres strengthens pellet and refers to the pellet of one-way fiber arrangement, and its fibre length is equal with pellet length, Generally higher than 5mm.At home, the research of roving glass fiber is still at an early stage, and roving glass fiber is generally used for improving macromolecular material Mechanical property.Acrylic resin (PP) is a kind of broad-spectrum general-purpose plastics, propylene monomer polymerization prepare, acrylic resin Advantage be that density is low, low price, and there is excellent chemical resistance, preferable mechanical performance, prominent folding Folded property and good moulding processability.As typical crystalline materials, its fusing point is near 165 DEG C.
Long glass fiber reinforced PP material is to have high intensity, high impact resistance, and dimensionally stable is good, is a kind of " Qiang Erren " Material, PP is adding after glass fiber reinforcement, is being greatly improved its mechanical performance, heat resistant type and dimensional stability.Should in reality To mould Dai Gang and enhancement engineering plastics can be replaced in, meet the field uses such as small arms packing crates, automotive field, household electrical appliances and want Ask.The existing usual fire resistance of PP polymer is poor, and safety is low, limits its application in many fields;Such as exist Application in luminaire/automobile construction, PP polymer must is fulfilled for the harshest fire-protection standard, can only be by adding for this Fire retardant strengthens the fire resistance of product.Meanwhile, during with long glass fiber reinforced PP, due to " wick effect " of roving glass fiber, especially Promote the burning of PP resin.Existing PP, roving glass fiber product, in order to reach preferable flame retardant effect, all add in its raw material Add the halogen flame such as bromine, chlorine, although flame retardant effect is outstanding, but can produce during burning that smog is big, the hydrogen halides of strong toxicity and Other halogen containing organic compound, and two English can be produced during burning, very big to harm.It is known that halogenated flame retardant is fire-retardant Material can produce smog the most poisonous, mordant when burning, environment, mould is had pollution, corrosiveness, sends out in many Reach country to have been disabled;Although most of halogen-free flame retardants effects are pretty good, but owing to cost is the highest so that it is be difficult in state Inside promote the use of.Additionally, " wick effect " unsubstantial remission effect that these fire retardants are to roving glass fiber, and high temperature is weak to It is subject to, at high temperature easily decomposes and lost efficacy, it is impossible to the problem fundamentally solving roving glass fiber PP composite fire protecting performance difference.
Summary of the invention
In view of this, the present invention discloses a kind of halogen-free, roving glass fiber PP composite of excellent flame retardancy.
The purpose of the present invention is achieved through the following technical solutions:
A kind of PP composite, its raw material includes by weight:
Alkali-free roving glass fiber 15-25 part;
PP 60-75 part;
Compatilizer 2-7 part;
Antioxidant 0.2-0.7 part;
Fire retardant 0.13-1.09 part
The described a length of 8-15mm of alkali-free continuous glass-fiber, a diameter of 11-20 μm;It is right that its raw material of described fire retardant includes by weight Nitrobenzyl alcohol 2-5 part, Firebrake ZB 3-7 part, polyacrylic acid potassium 0.02-0.06 part.
Described PP can be selected for prior art and realizes.Described compatilizer, antioxidant all can be selected for any one applicable PP resin Prior art realizes.The present invention is specifically designed a kind of fire retardant, and it comprises appropriate to nitrobenzyl alcohol, Firebrake ZB, polyacrylic acid Potassium.To nitrobenzyl alcohol, have another name called nitrobenzyl alcohol malonic acid monoester, 4-nitrobenzyl alcohol, p nitrobenzyl alcohol, white or faint yellow Crystal.Fusing point 93 ~ 96 DEG C, 185 DEG C/1600Pa(12mmHg of boiling point).It is soluble in ethanol, ether, is slightly soluble in cold water, at 25 DEG C Dissolubility 1% in water, dissolubility 10% in 100 DEG C of water, it is usually used in chemical field.Firebrake ZB is the halogen-free flame-retardant of a kind of environment-friendly type Agent, the feature such as nontoxic, low aqueous solubility, high thermal stability, granularity are little, proportion is little, good dispersion, as a kind of efficient flame-retarding agent quilt It is widely used in the fields such as plastics, rubber, coating.Polyacrylic acid potassium is commercially available prod.Inventor finds under study for action, to long glass Fine PP composite adds polyacrylic acid potassium, to nitrobenzyl alcohol, Firebrake ZB time can be effectively improved the fire resistance of product, Under high temperature, composite does not burns.Especially, above-mentioned fire retardant can effectively suppress composite drippage when burning. Described alkali-free continuous glass-fiber preferred length is 8-15mm, a diameter of 11-20 μm.The fire retardant of the present invention long glass to above-mentioned specification Fine effect is the most obvious.
Further, described compatilizer be ABS compatilizer, described antioxidant be antioxidant 1010 or irgasfos 168.
Above-mentioned compatilizer and antioxidant are commercially available prod.
Preferably, described PP composite also includes the thermoplastic stabilizer of the part of 0.2-0.3 by weight;Described thermoplastic is stable Agent includes the sodium sulfate of the part of 2-3 by weight, 0.1-0.3 part disodium hydrogen phosphate and the hydrochloric acid of 2-3 part 3wt% concentration.
Roving glass fiber PP composite is when injection, due to the mobility of low temperature, PP and roving glass fiber, the density variation of mould, Roving glass fiber easily separates with PP, causes the floating fine roving glass fiber of product surface of molding, while affecting product appearance, due to product table The roving glass fiber in face is assembled and the most crisp, frangible, and interiors of products roving glass fiber concentration is low and easy stress deformation.Therefore the present invention is special Add thermoplastic stabilizer, maintain roving glass fiber, the stability of PP mixed system when roving glass fiber PP composite of the present invention is molded, anti- Only under molten condition, roving glass fiber is layered with PP, it is ensured that the smooth in appearance of injecting products and possess good mechanical property.More than imitate Fruit has sodium sulfate, disodium hydrogen phosphate and hydrochloric acid synergistic to produce.
Present invention simultaneously provides a kind of method preparing described PP composite, comprise the steps:
A. fire retardant is prepared: heating in water bath will be used to 80 degrees Celsius nitrobenzyl alcohol, Firebrake ZB, polyacrylic acid potassium, and be incubated 120min;
B. the preparation of thermoplastic stabilizer: by described sodium sulfate, disodium hydrogen phosphate and mixed in hydrochloric acid, is heated to 50 DEG C and keeps 20min;
C. press setting weight part and PP, fire retardant, compatilizer, antioxidant, thermoplastic stabilizer are added super mixer mix homogeneously Post-heating is cooled to 35~40 DEG C after 100~110 DEG C, is subsequently adding the alkali-free roving glass fiber of setting weight part, through mixed Refining, forming processes prepare long glass fiber reinforced PP composite.
Above fire retardant, the preparation method of thermoplastic stabilizer, be conducive to improving compatilizer, the sending out of thermoplastic stabilizer effectiveness Wave.The unspecified technical characteristic of the present invention, all can be selected for prior art and realizes.
The present invention is specifically designed a kind of fire retardant and adds to roving glass fiber PP composite, and it comprises appropriate to nitrobenzyl Alcohol, Firebrake ZB, polyacrylic acid potassium, can be effectively improved the fire resistance of product, at high temperature composite do not burn, Drippage, effectively eliminates " wick effect " of roving glass fiber.Present invention simultaneously provides one and can further improve roving glass fiber PP composite wood The preparation method of material fire resistance.Owing to possessing outstanding mechanical property and fire resistance, the roving glass fiber PP that the present invention provides is multiple Condensation material is particularly suited for preparing auto parts and components, electronic product original paper etc..
Detailed description of the invention
The present invention is described in further detail below in conjunction with embodiment for the ease of it will be appreciated by those skilled in the art that:
Embodiment 1
The present embodiment provides a kind of PP composite, and its raw material includes by weight:
Alkali-free roving glass fiber 22 parts;
PP 69 parts;
Compatilizer 4 parts;
0.5 part of antioxidant;
Fire retardant 0.89 part;
The described a length of 12mm of alkali-free continuous glass-fiber, a diameter of 16 μm;Its raw material of described fire retardant includes by weight to nitro Benzylalcohol 4 parts, Firebrake ZB 3 parts, polyacrylic acid potassium 0.05 part.
Further, described compatilizer be ABS compatilizer, described antioxidant be antioxidant 1010 or irgasfos 168.
Further, described PP composite also includes the thermoplastic stabilizer of 0.2 part by weight;Described thermoplastic is stable Agent includes the sodium sulfate of 2 parts by weight, 0.2 part of disodium hydrogen phosphate and the hydrochloric acid of 2 parts of 3wt% concentration.
The present embodiment provides a kind of simultaneously and prepares such as the method for above-mentioned PP composite, comprises the steps:
A. fire retardant is prepared: heating in water bath will be used to 80 degrees Celsius nitrobenzyl alcohol, Firebrake ZB, polyacrylic acid potassium, and be incubated 120min;
B. the preparation of thermoplastic stabilizer: by described sodium sulfate, disodium hydrogen phosphate and mixed in hydrochloric acid, is heated to 50 DEG C and keeps 20min;
C. press setting weight part and PP, fire retardant, compatilizer, antioxidant, thermoplastic stabilizer are added super mixer mix homogeneously Post-heating is cooled to 35 DEG C after 110 DEG C, is subsequently adding the alkali-free roving glass fiber of setting weight part, through mixing, forming processes system Obtain long glass fiber reinforced PP composite.
Embodiment 2
The present embodiment provides a kind of PP composite, and its raw material includes by weight:
Alkali-free roving glass fiber 15 parts;
PP 75 parts;
Compatilizer 2 parts;
0.7 part of antioxidant;
Fire retardant 1.09 parts;
The described a length of 8mm of alkali-free continuous glass-fiber, a diameter of 20 μm;Its raw material of described fire retardant includes by weight to nitrobenzyl Alcohol 2 parts, Firebrake ZB 7 parts, polyacrylic acid potassium 0.02 part.
Further, described compatilizer be ABS compatilizer, described antioxidant be antioxidant 1010 or irgasfos 168.
Further, described PP composite also includes the thermoplastic stabilizer of 0.3 part by weight;Described thermoplastic is stable Agent includes the sodium sulfate of 2 parts by weight, 0.3 part of disodium hydrogen phosphate and the hydrochloric acid of 2 parts of 3wt% concentration.
The present embodiment uses the method for embodiment 1 to prepare.
Embodiment 3
The present embodiment provides a kind of PP composite, and its raw material includes by weight:
Alkali-free roving glass fiber 25 parts;
PP 60 parts;
Compatilizer 7 parts;
0.2 part of antioxidant;
Fire retardant 1.09 parts;
The described a length of 8mm of alkali-free continuous glass-fiber, a diameter of 20 μm;Its raw material of described fire retardant includes by weight to nitrobenzyl Alcohol 2 parts, Firebrake ZB 7 parts, polyacrylic acid potassium 0.02 part.
Further, described compatilizer be ABS compatilizer, described antioxidant be antioxidant 1010 or irgasfos 168.
Further, described PP composite also includes the thermoplastic stabilizer of 0.3 part by weight;Described thermoplastic is stable Agent includes the sodium sulfate of 2 parts by weight, 0.3 part of disodium hydrogen phosphate and the hydrochloric acid of 2 parts of 3wt% concentration.
The present embodiment uses the blending method of prior art, mixing prepared after being mixed by various raw materials.
Embodiment 4
The present embodiment provides a kind of PP composite, and its raw material includes by weight:
Alkali-free roving glass fiber 19 parts;
PP 69 parts;
Compatilizer 5 parts;
0.5 part of antioxidant;
Fire retardant 0.8 part;
The described a length of 12mm of alkali-free continuous glass-fiber, a diameter of 15 μm;Its raw material of described fire retardant includes by weight to nitro Benzylalcohol 3 parts, Firebrake ZB 5 parts, polyacrylic acid potassium 0.04 part.
Further, described compatilizer be ABS compatilizer, described antioxidant be antioxidant 1010 or irgasfos 168.
The present embodiment uses the blending method of prior art, mixing prepared after being mixed by various raw materials.
Comparative example 1
This comparative example provides PP composite, and its raw material includes by weight:
Alkali-free roving glass fiber 22 parts;
PP 69 parts;
Compatilizer 4 parts;
0.5 part of antioxidant;
Fire retardant 0.89 part;
The described a length of 12mm of alkali-free continuous glass-fiber, a diameter of 16 μm;Its raw material of described fire retardant includes by weight to nitro Benzylalcohol 4 parts.
Further, described compatilizer be ABS compatilizer, described antioxidant be antioxidant 1010 or irgasfos 168.
Further, described PP composite also includes the thermoplastic stabilizer of 0.2 part by weight;Described thermoplastic is stable Agent includes sodium sulfate, the hydrochloric acid of 2 parts of 3wt% concentration of 2 parts by weight.
Comparative example 2
The present embodiment provides a kind of PP composite, and its raw material includes by weight:
Alkali-free roving glass fiber 22 parts;
PP 69 parts;
Compatilizer 4 parts;
0.5 part of antioxidant;
Fire retardant 0.89 part;
The described a length of 10mm of alkali-free continuous glass-fiber, a diameter of 15 μm;Its raw material of described fire retardant includes Firebrake ZB 4 by weight Part, polyacrylic acid potassium 0.04 part.
Further, described compatilizer be ABS compatilizer, described antioxidant be antioxidant 1010 or irgasfos 168.
Further, described PP composite also includes the thermoplastic stabilizer of 0.2 part by weight;Described thermoplastic is stable Agent includes 0.2 part by weight disodium hydrogen phosphate and the hydrochloric acid of 2 parts of 3wt% concentration.
The mechanical property of composite is judged by the hot strength of test gained, and the impact resistance of material passes through two kinds of sides Method characterizes, and a kind of is the notch impact strength by test material and unnotched impact strength sign, and another kind is by material The square plate of 150mm*150mm*3mm made by material, and side's plate is lived by supporter frame, with the ball of 0.5KG from different height certainly By on the falling bodies side of striking plate, how many watcher's plates is highly there is crackle.The floating fine situation of composite is by surface The material side of making plate on the mould being processed by shot blasting, by secondary former phase instrument, surface is observed.
Embodiment 1-4 and comparative example 1-2 are carried out hot strength, impact property and surface floating fiber situation be measured, its Test result is shown in Table 1.
Table 1.
Injection test.
Roving glass fiber PP composite employing prior art is molded, is shaped to the square of 30cm × 30cm × 30cm, Observe its surface floating fiber situation.Cut out the epidermis of 30cm × 30cm × 2cm on 6 surfaces of square, and obtain one and cut table The blockage of skin;Test epidermis and the density rate of blockage.Density rate ρ=(ρ epidermis-ρ blockage) × 100%.Its result As shown in table 2.
Table 2.
Roving glass fiber PP composite is prepared as the strip shape body that draw ratio is 10:0.9, uses alcohol blast burner by above-mentioned strip shape body It is heated to different temperatures, observes combustion case.After strip shape body burns, thereunder place dry full-cream Cotton Gossypii, observe low Can the material that fall light Cotton Gossypii.
Result such as table 3.
Table 3.
Being more than the wherein specific implementation of the present invention, it describes more concrete and detailed, but can not therefore be interpreted as Restriction to the scope of the claims of the present invention.It should be pointed out that, for the person of ordinary skill of the art, without departing from this On the premise of bright design, it is also possible to make some deformation and improvement, these obvious alternative forms belong to the present invention's Protection domain.

Claims (4)

1. a PP composite, its raw material includes by weight:
Alkali-free roving glass fiber 15-25 part;
PP 60-75 part;
Compatilizer 2-7 part;
Antioxidant 0.2-0.7 part;
Fire retardant 0.13-1.09 part
The described a length of 8-15mm of alkali-free continuous glass-fiber, a diameter of 11-20 μm;It is right that its raw material of described fire retardant includes by weight Nitrobenzyl alcohol 2-5 part, Firebrake ZB 3-7 part, polyacrylic acid potassium 0.02-0.06 part.
PP composite the most according to claim 1, it is characterised in that: described compatilizer is ABS compatilizer, described antioxygen Agent is antioxidant 1010 or irgasfos 168.
PP composite the most according to claim 1, it is characterised in that: described PP composite also includes by weight The thermoplastic stabilizer of 0.2-0.3 part;Described thermoplastic stabilizer includes the sodium sulfate of the part of 2-3 by weight, 0.1-0.3 part phosphoric acid hydrogen Disodium and the hydrochloric acid of 2-3 part 3wt% concentration.
4. the method preparing PP composite as claimed in claim 3, comprises the steps:
A. fire retardant is prepared: heating in water bath will be used to 80 degrees Celsius nitrobenzyl alcohol, Firebrake ZB, polyacrylic acid potassium, and be incubated 120min;
B. the preparation of thermoplastic stabilizer: by described sodium sulfate, disodium hydrogen phosphate and mixed in hydrochloric acid, is heated to 50 DEG C and keeps 20min;
C. press setting weight part and PP, fire retardant, compatilizer, antioxidant, thermoplastic stabilizer are added super mixer mix homogeneously Post-heating is cooled to 35~40 DEG C after 100~110 DEG C, is subsequently adding the alkali-free roving glass fiber of setting weight part, through mixed Refining, forming processes prepare long glass fiber reinforced PP composite.
CN201610707111.5A 2016-08-23 2016-08-23 PP composite and preparation method thereof Pending CN106317625A (en)

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Application Number Priority Date Filing Date Title
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101139455A (en) * 2007-10-17 2008-03-12 深圳市科聚新材料有限公司 Flame-proof reinforced polypropylene material and method for preparing same
CN102417661A (en) * 2011-11-24 2012-04-18 上海日之升新技术发展有限公司 Glass fiber-reinforced halogen-free flame-resistant polypropylene composite material and preparation method thereof
CN105273307A (en) * 2015-10-21 2016-01-27 惠州市昌亿科技股份有限公司 Long glass fiber reinforced PP (polypropylene) composite material and preparation method thereof
CN105273308A (en) * 2015-10-21 2016-01-27 惠州市昌亿科技股份有限公司 Halogen-free flame retardant long glass fiber and PP (polypropylene) composite material and preparation method thereof
CN105462066A (en) * 2015-12-18 2016-04-06 惠州市昌亿科技股份有限公司 Low-emission high-performance long glass fiber reinforced PP composite and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101139455A (en) * 2007-10-17 2008-03-12 深圳市科聚新材料有限公司 Flame-proof reinforced polypropylene material and method for preparing same
CN102417661A (en) * 2011-11-24 2012-04-18 上海日之升新技术发展有限公司 Glass fiber-reinforced halogen-free flame-resistant polypropylene composite material and preparation method thereof
CN105273307A (en) * 2015-10-21 2016-01-27 惠州市昌亿科技股份有限公司 Long glass fiber reinforced PP (polypropylene) composite material and preparation method thereof
CN105273308A (en) * 2015-10-21 2016-01-27 惠州市昌亿科技股份有限公司 Halogen-free flame retardant long glass fiber and PP (polypropylene) composite material and preparation method thereof
CN105462066A (en) * 2015-12-18 2016-04-06 惠州市昌亿科技股份有限公司 Low-emission high-performance long glass fiber reinforced PP composite and preparation method thereof

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