CN106316879A - Method for preparing hydrazinobenzene in continuous micro-channel reactor - Google Patents

Method for preparing hydrazinobenzene in continuous micro-channel reactor Download PDF

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CN106316879A
CN106316879A CN201510343697.7A CN201510343697A CN106316879A CN 106316879 A CN106316879 A CN 106316879A CN 201510343697 A CN201510343697 A CN 201510343697A CN 106316879 A CN106316879 A CN 106316879A
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reaction
solution
sodium nitrite
reactor
aniline
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王天慧
付春
黄伟
郁铭
韦志强
史乐萌
高留冕
孙阿沁
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China Petroleum and Chemical Corp
Research Institute of Sinopec Nanjing Chemical Industry Co Ltd
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China Petroleum and Chemical Corp
Research Institute of Nanjing Chemical Industry Group Co Ltd
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Abstract

The invention relates to a method for preparing highly pure hydrazinobenzene by using continuous flow micro-channel reactor. The method concretely comprises the following steps: preparing aniline hydrochloride from hydrochloric acid and aniline, respectively pumping the aniline hydrochloride and a sodium nitrite solution into the micro-channel reactor by two metering pumps to obtain a diazo salt solution, reducing the obtained reaction solution, carrying out acid separation on the reduced solution, filtering the obtained solution, neutralizing the filtered solution, and distilling the neutralized solution to obtain the highly pure hydrazinobenzene. The diazotization process is a strong exothermic reaction, and the generated diazo salt easily decomposes after standing at a high temperature for a long time, and generates toxic gases which pollute environment and even blast. The mixing effect of the heart-shaped micro-channel reactor is far better than the mass transfer effect generated by stirring, so the aniline conversion rate can reach 99%, the mixing mass transfer effect is good, and heat conduction is fast to avoid local overheating phenomenon; and the reaction can be carried out at constant temperature conditions, so the temperature runaway blast danger of general reactors is eliminated, and the safety is improved.

Description

A kind of method preparing phenylhydrazine in continuous micro passage reaction
Technical field
The present invention relates to the synthesis of phenylhydrazine, particular content includes utilizing " heart " type micro passage reaction (the high flux micro passage reaction of Corning Incorporated) that prepared by aniline diazotising phenylhydrazine, belongs to Field of Fine Chemicals category, is a kind of novel method preparing phenylhydrazine.
Background technology
Phenylhydrazine is a kind of important dyestuff, medicine, pesticide intermediate, can be used for treating erythrocytosis as antidepressant, for synthesizing sugar osazone, phenylhydrazone, alkyl-indol, 1H-indazole-3 monocarboxylic acid, drug lonidamine, Edaravone, pyrazole derivatives, pyrazolone derivative, tryptamine derivatives 2H-Pyridazin-3-one thiadiazole and pyridazine pyrazolone derivative etc., also coordination compound can be formed with metal.
The synthesis technique of phenylhydrazine mainly uses aniline diazotising, reduces, hydrolyzes, distills technique, and the progress of its technology focuses primarily upon aniline diazotising.Owing to diazo-reaction is strong exothermal reaction, and the diazol generated long-time easily decomposition at a higher temperature, produce toxic gas, pollute environment, even explode.Therefore must in time substantial amounts of reaction heat be removed.
Chinese patent CN1169423 discloses the preparation method of a kind of hydrazinobenzene hydrochloride salt, it is characterized in that taking hydrochloric acid, sodium nitrite is sequentially added in aniline, wherein aniline, hydrochloric acid, sodium nitrite mol ratio is 1: 2.3~3.2: 1~1.1, and sodium nitrite starts to feed intake when 0~5 DEG C, reaction temperature is 0~22 DEG C, response time is 30~90 min, again by the mol ratio with aniline be 1: 2~3.5: 2.5~3.0 add ammonium sulfites, hydrochloric acid, reduce, hydrolysis, acid out, again through sucking filtration or drying, , this technique is interval diazotisation methods, response time is long, product yield is low.
Chinese patent CN102807505A, CN102807506A of SUMITOMO CHEMICAL Co., Ltd. application discloses a kind of method producing phenylhydrazine comprised the steps: reacted in presence of water with at least one material in sulphite and bisulfites by diazol;And the reactant mixture of gained is mixed at 0 to 10 DEG C with hydrogen chloride, holds the mixture in 10 to 30 DEG C subsequently.What this patent was also adopted by is interval diazotisation methods, gives the synthesis example of O-methoxy phenylhydrazine.
German patent DE 2758027 and indian patent In142812 also disclose that the synthetic method of phenylhydrazine, and what it used is also interval diazotization process.
More than inventing and all use traditional batch tank reactor, feed way uses and dropwise drips, and energy consumption is high, and equipment corrosion is serious, and diazo-reaction is strong exothermal reaction, reacts the drastically rising along with temperature, therefore is difficult to control for reaction safety.
Summary of the invention
The present invention be directed to traditional batch tank reactor and produce a kind of novel high-efficiency and continuous stream production technology that the problems such as phenylhydrazine process time length, yield is low, course of reaction safety is difficult to control to propose.Use novel " heart " type micro passage reaction, raw material dosing pump is squeezed in reactor, and liquid relies on " heart " type structure to complete to mix mass transfer, and mixed effect is far superior to stir produced mass transfer effect, aniline conversion can reach 99%, greatly improves product yield;" heart " type structural response plate mixing mass transfer effect is good, and heat conduction is fast, it is to avoid hot-spot phenomenon, and reaction can be carried out under the conditions of constant temperature, eliminate the temperature runaway explosion danger of General reactions device, improve safety.
The method that the present invention prepares phenylhydrazine at continuous micro passage reaction, specifically comprises the following steps that
1) Anilinechloride configures: under room temperature, hydrochloric acid and the aniline of 30% are made into anilinechloride;
2) Sodium nitrite solution configures: sodium nitrite and water are made into the sodium nitrite solution of 40%;
3) Use circulator's cooler that " heart " type micro passage reaction is freezed, after temperature stabilization, the sodium nitrite solution of anilinechloride solution and 40% is squeezed in reactor, reaction temperature is-5 ~ 15 DEG C, reaction time is 5 ~ 60s, reaction pressure 0.1 ~ 1.8 MPa, diazo liquid continuously flows in catcher from reactor, the diazo liquid that obtains through reduction, acid out, filter, neutralize, distill and obtain product.
Usually, step of the present invention is as follows:
1) configuration of anilinechloride: under room temperature, by aniline and the hydrochloric acid mix and blend by a certain percentage of 30%, is configured to homogeneous phase solution, stand-by.
2) by above-mentioned gained anilinechloride solution and 40% sodium nitrite solution via two dosing pumps, squeeze into micro passage reaction by a certain percentage, by a series of quality transmission type module sustained responses, obtain diazo liquid solution, finally enter dislodger.The time of staying in micro passage reaction at 5 ~ 60s, reaction temperature at-5 ~ 15 DEG C, pressure 0.1 ~ 1.8 Mpa.
3) diazonium salt solution obtained through sodium sulfite and the reduction of 30% alkali liquor, 30% hydrochloric acid acid out, filter, neutralize, distill, obtain the phenylhydrazine of content more than 99%.
" heart " the type micro passage reaction that the present invention relates to is formed by polylith module assembled, and this module is a kind of three-decker plate.First and third layer is heat transfer layer, and intermediate reaction plate is for strengthening mixing cardioid channel design.Material is special glass, can acid corrosion-resistant, maximum pressure is 5 ~ 10 bar.
Aniline of the present invention, hydrochloric acid, sodium nitrite mol ratio are 1: 2.3~3.2: 1~1.5.
What the present invention provided carry out diazotising with stream reactive mode continuously in continuously stream micro passage reaction prepares phenylhydrazine, and raw material is squeezed into by dosing pump, and reactor accurately regulates the temperature needed for reaction by recirculation cooler.In course of reaction, carried out the mol ratio of feed change by the flow of regulation dosing pump, after the time of staying of tens seconds to a few minutes, obtain diazonium salt solution.
Use and prepare the technique of phenylhydrazine compared with prior art at micro passage reaction, have the advantage that
1) " heart " type structural response plate mixing mass transfer effect is high, and heat conduction is fast, is accurately controlled reaction temperature by recirculation cooler, and process keeps temperature constant, eliminates the temperature runaway explosion danger of General reactions device;
2) reaction is for flowing reaction continuously, and the response time is only tens seconds, substantially reduces the response time;
3) Sptting plate is for strengthening mixing cardioid channel design, mass transfer good mixing effect, adds the conversion ratio of reaction.
Accompanying drawing explanation
Fig. 1 is " heart " type micro passage reaction Sptting plate conversion zone structure.
Fig. 2 is " heart " type micro passage reaction Sptting plate heat transfer layer structure.
Fig. 3 is the process flow diagram of aniline phenylhydrazine in embodiment.
Fig. 4 is two strands of material feeding manner schematic diagrams simultaneously in embodiment.
Detailed description of the invention
The Sptting plate of " heart " type micro passage reaction of the embodiment of the present invention is three-decker, and intermediate layer is conversion zone, and first and third layer is heat transfer layer (seeing Fig. 1 and 2).The preparation process of embodiment sees Fig. 3 and 4.
Embodiment 1
Device: Coring cardioid micro passage reaction, reaction module selects 6 blocks of plates, and feedstock mode determines with reference to Fig. 3, and heat transferring medium is conduction oil.
Anilinechloride configures: under room temperature, the hydrochloric acid (3.0 mol) of 310 ml 30%, 200 mL water are added in 1000 mL there-necked flasks, in 30 min, dropping aniline 93 g (1.0 mol), adds and is stirred for 30 min, be made into anilinechloride.
Sodium nitrite solution configures: sodium nitrite 64 g (1.0 mol) and 300 mL water are made into the sodium nitrite solution solution of 40%.
Diazotising: use circulator's cooler that reactor is freezed, by reactor design temperature 5 DEG C, after temperature stabilization, by dosing pump, anilinechloride solution is squeezed in reactor, flow speed control 20 mL/min, by dosing pump, the sodium nitrite solution of 40% is squeezed in reactor, flow speed control 40 mL/min, material reacts in micro passage reaction, and reaction time is 30 s, reaction pressure 0.2 MPa, diazo liquid continuously flows in catcher from reactor.
Reduction: add water in reduction kettle, sodium sulfite and 30% alkali liquor, is heated up to 80 DEG C, controls 80~115 DEG C, pH=6.2~6.7, in 20 min, above-mentioned diazo liquid thread is added, continue stirring 1.5 h, add zinc powder, kieselguhr, agitation and filtration, filtrate puts into acid out still.
Acid out: in above-mentioned filtrate, adds 30% hydrochloric acid in 70 DEG C and carries out acid out, and control temperature, at 85~110 DEG C, stirs 10min, is cooled to less than 20 DEG C, and suction strainer obtains hydrazinobenzene hydrochloride salt.
Neutralize: in reaction pot, add alkali liquor, under agitation add above-mentioned hydrazinobenzene hydrochloride salt and appropriate water, be warming up to 50 DEG C, stir 1 h at 50~80 DEG C, stand 8 more than h, separate lower aqueous solution, obtaining upper strata grease and be phenylhydrazine, distillation obtains the phenylhydrazine of purity 99.1%, yield 85.8%.
Embodiment 2
Anilinechloride configures: under room temperature, the hydrochloric acid (2.3 mol) of 237 ml 30%, 200 mL water are added in 1000 mL there-necked flasks, in 30 min, dropping aniline 93 g (1.0 mol), adds and is stirred for 30 min, be made into anilinechloride.
Sodium nitrite solution configures: sodium nitrite 64g (1.0 mol) and 300 mL water are made into the sodium nitrite solution solution of 40%.
Diazotising: use circulator's cooler that reactor is freezed, by reactor design temperature 0 DEG C, after temperature stabilization, by dosing pump, anilinechloride solution is squeezed in reactor, flow speed control 20 mL/min, by dosing pump, the sodium nitrite solution of 40% is squeezed in reactor, flow speed control 44 mL/min, material reacts in micro passage reaction, and reaction time is 28 s, reaction pressure 0.2 MPa, diazo liquid continuously flows in catcher from reactor.
Reduction: add water in reduction kettle, sodium sulfite and 30% alkali liquor, is heated up to 80 DEG C, controls 80~115 DEG C, pH=6.2~6.7, in 20 min, above-mentioned diazo liquid thread is added, continue stirring 1.5 h, add zinc powder, kieselguhr, agitation and filtration, filtrate puts into acid out still.
Acid out: in above-mentioned filtrate, adds 30% hydrochloric acid in 70 DEG C and carries out acid out, and control temperature, at 85~110 DEG C, stirs 10min, is cooled to less than 20 DEG C, and suction strainer obtains hydrazinobenzene hydrochloride salt.
Neutralize: in reaction pot, add alkali liquor, under agitation add above-mentioned hydrazinobenzene hydrochloride salt and appropriate water, be warming up to 50 DEG C, stir 1 h at 50~80 DEG C, stand 8 more than h, separate lower aqueous solution, obtaining upper strata grease and be phenylhydrazine, distillation obtains the phenylhydrazine of purity 98.7%, yield 74.2%.
Embodiment 3
Anilinechloride configures: under room temperature, the hydrochloric acid (3.2 mol) of 330 ml 30%, 200 mL water are added in 1000 mL there-necked flasks, in 30 min, dropping aniline 93 g (1.0 mol), adds and is stirred for 30 min, be made into anilinechloride.
Sodium nitrite solution configures: sodium nitrite 64 g (1.0mol) and 300 mL water are made into the sodium nitrite solution solution of 40%.
Diazotising: use circulator's cooler that reactor is freezed, by reactor design temperature 10 DEG C, after temperature stabilization, by dosing pump, anilinechloride solution is squeezed in reactor, flow speed control 20 mL/min, by dosing pump, the sodium nitrite solution of 40% is squeezed in reactor, flow speed control 48 mL/min, material reacts in micro passage reaction, and reaction time is 26 s, reaction pressure 0.2 MPa, diazo liquid continuously flows in catcher from reactor.
Reduction: add water in reduction kettle, sodium sulfite and 30% alkali liquor, is heated up to 80 DEG C, controls 80~115 DEG C, pH=6.2~6.7, in 20 min, above-mentioned diazo liquid thread is added, continue stirring 1.5 h, add zinc powder, kieselguhr, agitation and filtration, filtrate puts into acid out still.
Acid out: in above-mentioned filtrate, adds 30% hydrochloric acid in 70 DEG C and carries out acid out, and control temperature, at 85~110 DEG C, stirs 10min, is cooled to less than 20 DEG C, and suction strainer obtains hydrazinobenzene hydrochloride salt.
Neutralize: in reaction pot, add alkali liquor, under agitation add above-mentioned hydrazinobenzene hydrochloride salt and appropriate water, be warming up to 50 DEG C, stir 1 h at 50~80 DEG C, stand 8 more than h, separate lower aqueous solution, obtaining upper strata grease and be phenylhydrazine, distillation obtains the phenylhydrazine of purity 99.3%, yield 87.4%.
Embodiment 4
Anilinechloride configures: under room temperature, the hydrochloric acid (3.0 mol) of 310 ml 30%, 200 mL water are added in 1000 mL there-necked flasks, in 30 min, dropping aniline 93 g (1.0 mol), adds and is stirred for 30 min, be made into anilinechloride.
Sodium nitrite solution configures: sodium nitrite 64 g (1.0 mol) and 300 mL water are made into the sodium nitrite solution solution of 40%.
Diazotising: use circulator's cooler that reactor is freezed, by reactor design temperature 15 DEG C, after temperature stabilization, by dosing pump, anilinechloride solution is squeezed in reactor, flow speed control 20 mL/min, by dosing pump, the sodium nitrite solution of 40% is squeezed in reactor, flow speed control 52 mL/min, material reacts in micro passage reaction, and reaction time is 25 s, reaction pressure 0.1 MPa, diazo liquid continuously flows in catcher from reactor.
Reduction: add water in reduction kettle, sodium sulfite and 30% alkali liquor, is heated up to 80 DEG C, controls 80~115 DEG C, pH=6.2~6.7, in 20 min, above-mentioned diazo liquid thread is added, continue stirring 1.5 h, add zinc powder, kieselguhr, agitation and filtration, filtrate puts into acid out still.
Acid out: in above-mentioned filtrate, adds 30% hydrochloric acid in 70 DEG C and carries out acid out, and control temperature, at 85~110 DEG C, stirs 10min, is cooled to less than 20 DEG C, and suction strainer obtains hydrazinobenzene hydrochloride salt.
Neutralize: in reaction pot, add alkali liquor, under agitation add above-mentioned hydrazinobenzene hydrochloride salt and appropriate water, be warming up to 50 DEG C, stir 1 h at 50~80 DEG C, stand 8 more than h, separate lower aqueous solution, obtaining upper strata grease and be phenylhydrazine, distillation obtains the phenylhydrazine of content 98.1%, yield 88.8%.
Protection scope of the present invention is not limited only to above example, and every claims are mentioned, and the deformation that those skilled in the art can be extrapolated to is all in protection domain.

Claims (5)

1. the method preparing phenylhydrazine in stream micro passage reaction continuously, it is characterised in that comprise the steps:
Anilinechloride configures: under room temperature, hydrochloric acid and the aniline of 30% are made into anilinechloride;Sodium nitrite solution configures: sodium nitrite and water are made into the sodium nitrite solution of 40%;Use circulator's cooler that " heart " type micro passage reaction is freezed, after temperature stabilization, the sodium nitrite solution of anilinechloride solution and 40% is squeezed in reactor, reaction temperature is-5 ~ 15 DEG C, reaction time is 5 ~ 60s, reaction pressure 0.1 ~ 1.8 MPa, diazo liquid continuously flows in catcher from reactor, the diazo liquid that obtains through reduction, acid out, filter, neutralize, distill and obtain product.
2. according to the method shone described in claim 1, it is characterized in that described " heart " type micro passage reaction, this reactor reaction plate is made up of three sheaf spaces, and first and third layer is heat transfer layer, intermediate layer is conversion zone, and conversion zone is cascaded by the multiple reaction compartment of heart shape.
Method the most according to claim 1, it is characterised in that diazotizing temperature is-5 ~ 15 DEG C.
Method the most according to claim 1, it is characterised in that aniline and 30% the mol ratio of hydrochloric acid be 1:2.3 ~ 3.2.
Method the most according to claim 1, it is characterised in that control anilinechloride by the flow velocity of regulation feed pump and 40% sodium nitrite solution mol ratio is 1:1.0 ~ 1.5.
CN201510343697.7A 2015-06-19 2015-06-19 Method for preparing hydrazinobenzene in continuous micro-channel reactor Pending CN106316879A (en)

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CN107573266A (en) * 2017-09-19 2018-01-12 黑龙江鑫创生物科技开发有限公司 A kind of synthetic method of 4-hydrazinobenzene-1-sulfonamide hydrochloride
WO2018019250A1 (en) * 2016-07-27 2018-02-01 上海惠和化德生物科技有限公司 Continuous flow synthesis process for phenylhydrazine salt and substituted phenylhydrazine salt
CN107739313A (en) * 2017-11-29 2018-02-27 黑龙江鑫创生物科技开发有限公司 A kind of method of the multi-temperature zone continuous stream micro passage reaction synthesis chlorophenol of 4 amino 3
CN107879927A (en) * 2017-11-17 2018-04-06 中国药科大学 A kind of method for preparing α chlorinated carboxylic acids
CN109503417A (en) * 2017-09-14 2019-03-22 上海交通大学 The continuous preparation method of diazonium salt of aniline and phenylhydrazine hydrochloride based on microreactor
CN110016001A (en) * 2019-05-30 2019-07-16 武汉创新特科技有限公司 A kind of continuous synthetic method of benzotriazole
CN110105296A (en) * 2019-05-10 2019-08-09 江苏扬农化工集团有限公司 The synthetic method of benzotriazole sodium salt and benzotriazole
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CN111848438A (en) * 2020-07-29 2020-10-30 浙江鼎龙科技有限公司 Preparation method of 4,6-diphenylazoresorcinol and 4,6-diaminoresorcinol
CN112028788A (en) * 2020-09-09 2020-12-04 上海试四赫维化工有限公司 Preparation method for continuously preparing tert-butyl hydrazine hydrochloride
CN112225677A (en) * 2020-11-10 2021-01-15 上海惠和化德生物科技有限公司 Reaction system and method for p-chlorophenylhydrazine hydrochloride
CN112354495A (en) * 2020-11-10 2021-02-12 上海惠和化德生物科技有限公司 Continuous flow reaction system and method for p-chlorophenylhydrazine hydrochloride
CN113769675A (en) * 2021-09-18 2021-12-10 株洲时代新材料科技股份有限公司 Heart-shaped micro-reactor, continuous polymerization device and device for preparing modified meta-aramid fiber through continuous polymerization-dry-wet spinning
CN113956187A (en) * 2021-11-08 2022-01-21 山东省药学科学院 A kind of synthetic method of p-sulfonamidophenylhydrazine hydrochloride
CN114082209A (en) * 2021-12-08 2022-02-25 启东亚太药业有限公司 Negative pressure distillation phenylhydrazine separation and purification equipment and method
CN114195677A (en) * 2021-12-23 2022-03-18 上海交通大学 Continuous Preparation of 4-NBDT and 4-NBP Based on Microreactor
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CN113956187A (en) * 2021-11-08 2022-01-21 山东省药学科学院 A kind of synthetic method of p-sulfonamidophenylhydrazine hydrochloride
CN114082209A (en) * 2021-12-08 2022-02-25 启东亚太药业有限公司 Negative pressure distillation phenylhydrazine separation and purification equipment and method
CN114195677A (en) * 2021-12-23 2022-03-18 上海交通大学 Continuous Preparation of 4-NBDT and 4-NBP Based on Microreactor
CN115073385A (en) * 2022-07-04 2022-09-20 湖北欧立制药有限公司 Application of microchannel continuous flow reaction technology in synthesis of rizatriptan benzoate
CN115385853A (en) * 2022-10-17 2022-11-25 山东友道化学有限公司 Production method of 2-hydrazino-3-chloropyridine
CN115385853B (en) * 2022-10-17 2024-02-02 山东友道化学有限公司 Production method of 2-hydrazino-3-chloropyridine

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Application publication date: 20170111