CN106315617A - Preparing method for Cu-SAPO-18 molecular sieve catalyst of high hydrothermal stability - Google Patents

Preparing method for Cu-SAPO-18 molecular sieve catalyst of high hydrothermal stability Download PDF

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Publication number
CN106315617A
CN106315617A CN201610715873.XA CN201610715873A CN106315617A CN 106315617 A CN106315617 A CN 106315617A CN 201610715873 A CN201610715873 A CN 201610715873A CN 106315617 A CN106315617 A CN 106315617A
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parts
sapo
molecular sieve
sieve catalyst
solution
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邵利娜
胡朝稳
赵长军
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Catalytic Cleaner Co Ltd Of Hefei Divine Boat
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Catalytic Cleaner Co Ltd Of Hefei Divine Boat
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B39/00Compounds having molecular sieve and base-exchange properties, e.g. crystalline zeolites; Their preparation; After-treatment, e.g. ion-exchange or dealumination
    • C01B39/54Phosphates, e.g. APO or SAPO compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/82Phosphates
    • B01J29/84Aluminophosphates containing other elements, e.g. metals, boron
    • B01J29/85Silicoaluminophosphates [SAPO compounds]
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B37/00Compounds having molecular sieve properties but not having base-exchange properties
    • C01B37/06Aluminophosphates containing other elements, e.g. metals, boron
    • C01B37/08Silicoaluminophosphates [SAPO compounds], e.g. CoSAPO
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2002/00Crystal-structural characteristics
    • C01P2002/70Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data
    • C01P2002/72Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data by d-values or two theta-values, e.g. as X-ray diagram

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
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Abstract

The invention provides a preparing method for Cu-SAPO-18 molecular sieve catalyst of high hydrothermal stability. The invention relates to the field of treatment technology of exhaust gas of diesel engine. The sources of aluminum, phosphorus, silicon, and template for the in-situ synthesis of Cu-SAPO-18 molecular sieve catalyst are respectively Al2O3, phosphate, silica sol, trien and DMDMP, the source of metal is copper sulfate pentahydrate; by weight, it comprises 49 parts of Al2O3, 85 parts of phosphate, 27 parts of 40 wt % silica sol, 16.4 parts of trien, 12.6 parts of DMDMP and 10-25 parts of copper sulfate pentahydrate. Compared with the prior art, the Cu-SAPO-18 molecular sieve catalyst produced by the method has such advantages as high activity and high hydrothermal stability; new catalyst can have a conversion efficiency of more than 90% at the temperature range of 230-465oC; aged catalyst can maintain a conversion efficiency of more than 86% at the temperature range of 230-465oC after being placed in an environment of 750oC for 13h; the highest conversion efficiency of traditional V-W-TiO2 based catalyst is less than 60% after aging.

Description

The preparation method of the Cu-SAPO-18 molecular sieve catalyst of high hydrothermal stability
Technical field
The present invention relates to diesel engine exhaust gas treatment technical field, particularly relate to the Cu-SAPO-18 of a kind of high hydrothermal stability The preparation method of molecular sieve catalyst.
Background technology
Diesel engine, because economy is high, dynamic performance superiority, is at home and abroad widely used.Master in exhaust gas from diesel vehicle The noxious pollutant wanted is carbon soot particles (PM), nitrogen oxides (NOx), has severely compromised ecological environment and human health.
Ammine selectivity catalytic reduction technology (NH3-SCR) it is a kind of widely used denitration technology.At present, V-W-TiO2Base Catalyst is the most the most frequently used NH3-SCR catalyst, but its active temperature windows is narrow, and hydrothermal stability is poor, it is impossible to full The discharge standard that foot is the strictest.
Summary of the invention
It is an object of the invention to provide the preparation side of the Cu-SAPO-18 molecular sieve catalyst of a kind of high hydrothermal stability Method, to solve above-mentioned technical problem.
The technical problem to be solved realizes by the following technical solutions:
A kind of preparation method of the Cu-SAPO-18 molecular sieve catalyst of high hydrothermal stability, it is characterised in that: close in situ Becoming the aluminum source of Cu-SAPO-18 molecular sieve catalyst, phosphorus source, silicon source, template, co-template is Al respectively2O3, phosphoric acid, silicon molten Glue, trien, DMDMP (N, N-dimethyl-3,5 lupetidines), source metal is copper sulfate pentahydrate;
By quality proportioning: Al2O349 parts, phosphoric acid 85 parts, 40wt% Ludox 27 parts, trien 16.4 parts, DMDMP 12.6 parts, copper sulfate pentahydrate 10-25 part;
Fabricated in situ Cu-SAPO-18 molecular sieve catalyst, comprises the following steps:
(1) DMDMP synthesis
By quality proportioning, by 3,5-lupetidine 10 parts and potassium bicarbonate 19 parts join in methanol 120 parts, then by It is added dropwise to iodomethane 110 parts, at room temperature, stirs 0.5-5 days, obtain solution A;
Solution A is filtered, removes potassium bicarbonate, obtain liquor B;Liquor B chloroform washing removes Organic substance, separation Obtain solution C;Solution C MgSO4It is dried and removes water, be filtrated to get solution D;In solution D, add ether, separate out quaternary ammonium salt; Quaternary ammonium salt hydroxide anion exchanger resin, finally prepares DMDMP;
(2) fabricated in situ Cu-SAPO-18 molecular sieve catalyst
In Cu-SAPO-18 preparation process, copper sulfate is configured to copper-bath, by copper-bath and triethylene four Amine mixes, and stirs 2h, obtained solution F;
Distilled water and phosphoric acid are joined in solution F, system to gel mixture G, stir 5min;
DMDMP is joined in gel mixture G, obtain gel H;
By Al2O3Join with Ludox and gel H prepares gel I, stir 30min;
Transfer to gel I heat with in teflon-lined reactor, obtain crystallized product J;
The crystallized product J obtained is washed with deionized, and filters, obtains filter cake, and 100 DEG C of dry 12h of filter cake, 550 DEG C of roastings Burn 5h, i.e. obtain Cu-SAPO-18 molecular sieve catalyst.
As preferably, the temperature that gel I heats in a kettle. is 160-200 DEG C.
The invention has the beneficial effects as follows:
Compared with prior art, Cu-SAPO-18 molecular sieve catalyst of the present invention has high activity, high hydrothermal stability Advantage;Fresh catalyst has the transformation efficiency of more than 90% in 230-465 DEG C of temperature range;Through 750 DEG C, after 13h, always Change catalyst and remain to keep the transformation efficiency of more than 86% 230-465 DEG C of temperature range;And tradition V-W-TiO2Base catalyst After aging, the highest transformation efficiency is less than 60%.
Accompanying drawing explanation
Fig. 1 is Cu-SAPO-18 molecular sieve catalyst fresh activity figure.
Fig. 2 is Cu-SAPO-18 molecular sieve catalyst aging activity figure (aging condition: 750 DEG C, 13 hours).
Fig. 3 is Cu-SAPO-18 molecular sieve catalyst XRD figure.
Detailed description of the invention
For the technological means making the present invention realize, creation characteristic, reach purpose and be easy to understand with effect, below knot Close specific embodiment, the present invention is expanded on further, but following embodiment is only the preferred embodiments of the present invention, and not all. Based on the embodiment in embodiment, it is real that those skilled in the art are obtained other on the premise of not making creative work Execute example, broadly fall into protection scope of the present invention.
Embodiment 1
The preparation method of the Cu-SAPO-18 molecular sieve catalyst of high hydrothermal stability, fabricated in situ Cu-SAPO-18 molecule The aluminum source of sieve catalyst, phosphorus source, silicon source, template, co-template are Al respectively2O3, phosphoric acid, Ludox, trien, DMDMP (N, N-dimethyl-3,5 lupetidines), source metal is copper sulfate pentahydrate;
By quality proportioning: Al2O349 parts, phosphoric acid 85 parts, 40wt% Ludox 27 parts, trien 16.4 parts, DMDMP 12.6 parts, copper sulfate pentahydrate 10-25 part;
Fabricated in situ Cu-SAPO-18 molecular sieve catalyst, comprises the following steps:
(1) DMDMP synthesis
By quality proportioning, by 3,5-lupetidine 10 parts and potassium bicarbonate 19 parts join in methanol 120 parts, then by It is added dropwise to iodomethane 110 parts, at room temperature, stirs 0.5-5 days, obtain solution A;
Solution A is filtered, removes potassium bicarbonate, obtain liquor B;Liquor B chloroform washing removes Organic substance, separation Obtain solution C;Solution C MgSO4It is dried and removes water, be filtrated to get solution D;In solution D, add ether, separate out quaternary ammonium salt; Quaternary ammonium salt hydroxide anion exchanger resin, finally prepares DMDMP;
(2) fabricated in situ Cu-SAPO-18 molecular sieve catalyst
In Cu-SAPO-18 preparation process, copper sulfate is configured to copper-bath, by copper-bath and triethylene four Amine mixes, and stirs 2h, obtained solution F;
Distilled water and phosphoric acid are joined in solution F, system to gel mixture G, stir 5min;
DMDMP is joined in gel mixture G, obtain gel H;
By Al2O3Join with Ludox and gel H prepares gel I, stir 30min;
Transfer to gel I heat with in teflon-lined reactor, obtain crystallized product J;
The crystallized product J obtained is washed with deionized, and filters, obtains filter cake, and 100 DEG C of dry 12h of filter cake, 550 DEG C of roastings Burn 5h, i.e. obtain Cu-SAPO-18 molecular sieve catalyst.
In the present invention, the evaluation of catalyst is adopted with the following method:
2gCu-SAPO-18 catalyst fines is mixed with 5g distilled water, prepares serosity, be coated on cordierite honeycomb ceramic Matrix sample, catalyst coated weight is about 200g/L, and sample is dried 2 hours at 100 DEG C, and 500 DEG C of roastings 5 hours are preparation Monoblock type Cu-SAPO-18 molecular sieve catalyst, put it in fixed bed activity rating device, simulated flue gas consists of 1000ppm NO, 1100ppm NH3, 10%O2And 10%H2O, reaction velocity is 40,000h-1
The Cu-SAPO-18 activity of molecular sieve catalysts that above-described embodiment 1 is prepared is as Figure 1-3.
Fig. 1 is Cu-SAPO-18 molecular sieve catalyst fresh activity figure.
Fig. 2 is Cu-SAPO-18 molecular sieve catalyst aging activity figure (aging condition: 750 DEG C, 13 hours).
Fig. 3 is Cu-SAPO-18 molecular sieve catalyst XRD figure.
The ultimate principle of the present invention, principal character and advantages of the present invention have more than been shown and described.The technology of the industry The personnel only present invention it should be appreciated that the present invention is not restricted to the described embodiments, described in above-described embodiment and description Preference, be not intended to limit the present invention, without departing from the spirit and scope of the present invention, the present invention also has various Changes and improvements, these changes and improvements both fall within scope of the claimed invention.Claimed scope is by institute Attached claims and equivalent thereof define.

Claims (2)

1. the preparation method of the Cu-SAPO-18 molecular sieve catalyst of a high hydrothermal stability, it is characterised in that: fabricated in situ The aluminum source of Cu-SAPO-18 molecular sieve catalyst, phosphorus source, silicon source, template, co-template are Al respectively2O3, phosphoric acid, Ludox, Trien, DMDMP, source metal is copper sulfate pentahydrate;
By quality proportioning: Al2O349 parts, phosphoric acid 85 parts, 40wt% Ludox 27 parts, trien 16.4 parts, DMDMP 12.6 parts, copper sulfate pentahydrate 10-25 part;
Fabricated in situ Cu-SAPO-18 molecular sieve catalyst, comprises the following steps:
(1) DMDMP synthesis
By quality proportioning, by 3,5-lupetidine 10 parts and potassium bicarbonate 19 parts join in methanol 120 parts, the most dropwise add Enter iodomethane 110 parts, at room temperature, stir 0.5-5 days, obtain solution A;
Solution A is filtered, removes potassium bicarbonate, obtain liquor B;Liquor B chloroform washing removes Organic substance, isolated Solution C;Solution C MgSO4It is dried and removes water, be filtrated to get solution D;In solution D, add ether, separate out quaternary ammonium salt;Quaternary ammonium Salt hydroxide anion exchanger resin, finally prepares DMDMP;
(2) fabricated in situ Cu-SAPO-18 molecular sieve catalyst
In Cu-SAPO-18 preparation process, copper sulfate is configured to copper-bath, copper-bath and trien is mixed Close, stir 2h, obtained solution F;
Distilled water and phosphoric acid are joined in solution F, system to gel mixture G, stir 5min;
DMDMP is joined in gel mixture G, obtain gel H;
By Al2O3Join with Ludox and gel H prepares gel I, stir 30min;
Transfer to gel I heat with in teflon-lined reactor, obtain crystallized product J;
The crystallized product J obtained is washed with deionized, and filters, obtains filter cake, 100 DEG C of dry 12h of filter cake, at 550 DEG C of roasting 5h, I.e. obtain Cu-SAPO-18 molecular sieve catalyst.
The preparation method of the Cu-SAPO-18 molecular sieve catalyst of high hydrothermal stability the most according to claim 1, it is special Levy and be: the temperature that gel I heats in a kettle. is 160-200 DEG C.
CN201610715873.XA 2016-08-24 2016-08-24 Preparing method for Cu-SAPO-18 molecular sieve catalyst of high hydrothermal stability Pending CN106315617A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106914273A (en) * 2017-02-23 2017-07-04 华中科技大学 The preparation method and its usage of the molecular sieve catalysts of one-step method fabricated in situ Cu SAPO 18

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2246111A2 (en) * 2007-03-26 2010-11-03 PQ Corporation Novel microporous crystalline material comprising a molecular sieve or zeolite having an 8-ring pore opening structure and methods of making and using same
CN101948120A (en) * 2010-09-08 2011-01-19 久泰能源科技有限公司 SAPO-18 molecular sieve catalyst for producing low-carbon olefin and preparation method thereof
CN104209141A (en) * 2014-09-24 2014-12-17 中国科学院生态环境研究中心 Cu-SAPO-34 molecular sieve catalyst and preparation method and application thereof
WO2015185781A1 (en) * 2014-06-03 2015-12-10 Consejo Superior De Investigaciones Científicas (Csic) Synthesis of sapo-18 and the catalytic applications thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2246111A2 (en) * 2007-03-26 2010-11-03 PQ Corporation Novel microporous crystalline material comprising a molecular sieve or zeolite having an 8-ring pore opening structure and methods of making and using same
CN101948120A (en) * 2010-09-08 2011-01-19 久泰能源科技有限公司 SAPO-18 molecular sieve catalyst for producing low-carbon olefin and preparation method thereof
WO2015185781A1 (en) * 2014-06-03 2015-12-10 Consejo Superior De Investigaciones Científicas (Csic) Synthesis of sapo-18 and the catalytic applications thereof
CN104209141A (en) * 2014-09-24 2014-12-17 中国科学院生态环境研究中心 Cu-SAPO-34 molecular sieve catalyst and preparation method and application thereof

Non-Patent Citations (1)

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Title
RAQUEL MARTÍNEZ-FRANCO,ET AL.: "Direct synthesis design of Cu-SAPO-18, a very efficient catalyst for the SCR of NOx", 《JOURNAL OF CATALYSIS》 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106914273A (en) * 2017-02-23 2017-07-04 华中科技大学 The preparation method and its usage of the molecular sieve catalysts of one-step method fabricated in situ Cu SAPO 18

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Address after: Double Dunzhen Changfeng County of Hefei City, Anhui province 231100

Applicant after: Hefei Shenzhou catalytic purifier Limited by Share Ltd

Address before: Double Dunzhen Changfeng County of Hefei City, Anhui province 231100

Applicant before: Catalytic cleaner Co., Ltd of Hefei divine boat

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Application publication date: 20170111