CN106313926B - A kind of surface modifying method changing impregnated graphite surface wettability energy - Google Patents

A kind of surface modifying method changing impregnated graphite surface wettability energy Download PDF

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CN106313926B
CN106313926B CN201610856086.7A CN201610856086A CN106313926B CN 106313926 B CN106313926 B CN 106313926B CN 201610856086 A CN201610856086 A CN 201610856086A CN 106313926 B CN106313926 B CN 106313926B
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laser
impregnated graphite
wettability
surface modification
impregnated
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CN106313926A (en
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刘莹
宋智翔
郭飞
刘向锋
王玉明
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Tsinghua University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00Duplicating or marking methods; Sheet materials for use therein

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  • Laser Beam Processing (AREA)

Abstract

本发明提供一种具有浸润可控性的浸渍石墨表面改性方法,包括根据浸渍石墨形状绘制相关激光打标机图案,确定表面改性范围,使用图案填充的方案进行激光打标;将待改性试件装卡至激光操作台上,并完成激光束对焦;设置激光打标参数为Q频为20kHz,空跳速度为2000mm/s;利用激光加工对表面形貌及表面特征的不同影响选择不同的扫描参数进行加工,从而得到不同浸润性(接触角范围为6.7°‑135.8°)的表面,同时不影响石墨材料整体的机械性能;此方法操作简单,易于大规模推广。

The invention provides a method for surface modification of impregnated graphite with infiltration controllability, which includes drawing a relevant laser marking machine pattern according to the shape of the impregnated graphite, determining a surface modification range, and using a pattern filling scheme for laser marking; The test piece is mounted on the laser operating table, and the laser beam is focused; the laser marking parameters are set as the Q frequency of 20 kHz, and the air jump speed as 2000 mm/s; the different effects of laser processing on the surface morphology and surface characteristics are selected. Different scanning parameters are used for processing to obtain surfaces with different wettability (contact angle range of 6.7°-135.8°) without affecting the overall mechanical properties of the graphite material; this method is simple to operate and easy to popularize on a large scale.

Description

A kind of surface modifying method changing impregnated graphite surface wettability energy
Technical field
The invention belongs to solid material surface technical field of modification, in particular to a kind of change impregnated graphite surface wettability The surface modifying method of energy.
Background technique
The features such as high-temperature stability for having due to graphite material itself, corrosion-resistant, radiation resistance, graphite material is answered extensively For sealing, the fields such as bearing, as a kind of typical friction pair material.By the mechanical performance of the graphite of phenolic resin dipping It is more excellent, thus in thrust bearing under being often used in severe duty, with the composition friction of other hard materials with pair.
In mechanical seal, thrust bearing, the friction and wear characteristic between friction pair determines these machines to a certain extent The service life and maintenance cycle of tool system core components.And the wellability of material then largely affects friction with pair Friction and wear characteristic, especially in thrust bearing, by control surface imbibition characteristic can control interface sliding situation, So that thrust bearing realizes high bearing capacity, low friction torque.Therefore, in industrial application, the infiltration of impregnated graphite surface Property it is controllable rub secondary state for control, reduce frictional dissipation, improving bearing capacity has important practical value.
In authorization at present, the disclosed patent for controlling surface wettability, two classes can be divided into from principle: one kind passes through painting The technologies such as layer change the surface molecule structure characteristic of solid material or surface can (CN 101219804A, CN 1669777A, CN 1916056A, CN 104419894A), to change the wellability on surface, another kind of is by the methods of mechanical treatment, corrosion Change surface topography, roughness (CN 105665940A, CN 1660924A), changes the contact area of solid liquid interface to change leaching Lubricant nature.However in existing method, the technologies such as coating realize that difficulty is high, step is complicated, and the method for changing surface topography only can be changed Infiltration degree cannot change Wettability (hydrophilic/hydrophobic).
Summary of the invention
In order to overcome the disadvantages of the above prior art, the purpose of the present invention is to provide a kind of leachings of change impregnated graphite surface Lubricant nature can surface modifying method, it is simple and effective, step is simple, there is infiltration controllability, be based on laser marking machine, utilize laser It realizes the hot-working and surface texture transformation on impregnated graphite surface, while being soaked from surface topography and molecular characterization angulation change surface Lubricant nature.
To achieve the goals above, the technical solution adopted by the present invention is that:
A kind of surface modifying method changing impregnated graphite surface wettability energy, comprising:
Step 1: determining the modified range in surface according to impregnated graphite arbitrary shape associated laser marking machine pattern, using figure The scheme of case filling carries out laser marking;
Step 2: being loaded test specimen to be modified to laser operations platform, and complete laser beam focusing;
Step 3: it is 20kHz that setting laser marking parameter, which is Q frequency, empty hop rate degree is 2000mm/s, in 500mm/s- Scanning speed is adjusted within the scope of 2000mm/s, and laser power is adjusted within the scope of 5W-15W;
Step 4: selecting different parameters to add the Different Effects of surface topography and surface characteristics using laser processing Work, to obtain the surface of different wellabilities.
Using laser irradiation impregnated graphite surface, by adjusting different scanning speed and laser power, so that dipping stone The microscopic appearance on black surface changes, and molecular structure changes (Raman spectrum variation), but significant there is no being formed Micro- texture has eventually led to the controllable variations of impregnated graphite surface wettability without apparent pattern array.
The scanning speed 500-2000mm/s, laser power parameters 5-15W, scanning times 1 time.
After laser treatment, the contact angle on impregnated graphite surface can arbitrarily control between 6.7 °~135.8 °.
Used optical maser wavelength is 1.06 μm.
Compared with prior art, the beneficial effects of the present invention are:
(1) only change the surface characteristics of impregnated graphite, the overall mechanical properties without will affect impregnated graphite;
(2) by the adjustment of different laser processing parameters, contact angle in a wide range of between 6.7 °~135.8 ° may be implemented Any regulation, for the basis that provides of design of complicated interface sliding;
(3) surface modifying method it is simple and easy, without using excessive complex device, the local table in specific shape can be carried out Face is modified.
Detailed description of the invention
Fig. 1 is initial interface contacts Angle Measurements disclosed by the embodiments of the present invention.
Fig. 2 is hydrophilic treated surface contact angle measurement result disclosed in an embodiment of the present invention.
Fig. 3 is hydrophobic treatment surface contact angle measurement result disclosed in an embodiment of the present invention.
Fig. 4 is the scanning electron microscope comparison diagram of graphite surface in the embodiment of the present invention.
Fig. 5 is the Raman spectrum comparison diagram of graphite material in the embodiment of the present invention.
Specific embodiment
The embodiment that the present invention will be described in detail with reference to the accompanying drawings and examples.
The present embodiment uses YAG-50 type lamp pumping laser marking (engraving) machine.Main performance index is as follows: optical maser wavelength 1.06 μm, laser peak power output 50W, laser repetition rate 20-80kHz, scan linear velocity≤7000mm/s, repeatable accuracy 0.003mm。
The solid sample that the present embodiment uses is graphite annulus made of FH82Z5 type phenolic resin impregnated graphite, sample outer diameter 58mm, internal diameter 42mm.
Laser focusing adjustment is carried out to working face first, so that working face is on confocal laser face, then basis Specimen shape and expected modification area draw related modified figure, select suitable laser processing parameter to graphite sample into Row local surfaces are modified.
Embodiment 1:
It is laser modified it is preceding by surface tension instrument measure its surface contact angle be 75.6 °, as shown in fig. 1.Setting swashs Optical scanning speed is 2000mm/s, laser repetition rate 20kHz, laser power 12.5W, scanning times 1, localized region After being irradiated, become 17.2 ° using surface tension instrument measurement surface contact angle, as shown in the left side Fig. 2.
Embodiment 2:
It is laser modified it is preceding by surface tension instrument measure its surface contact angle be 75.6 °.Laser scanning speed, which is arranged, is 2000mm/s, laser repetition rate 20kHz, laser power 10W, scanning times 1, after localized region is irradiated, benefit Become 47.3 ° with surface tension instrument measurement surface contact angle, as shown in the right side Fig. 2.
Embodiment 3:
It is laser modified it is preceding by surface tension instrument measure its surface contact angle be 75.6 °.Laser scanning speed, which is arranged, is 2000mm/s, laser repetition rate 20kHz, laser power 7.5W, scanning times 1, after localized region is irradiated, benefit Become 96 ° with surface tension instrument measurement surface contact angle, as shown in the left side Fig. 3.
Embodiment 4:
It is laser modified it is preceding by surface tension instrument measure its surface contact angle be 75.6 °.Laser scanning speed, which is arranged, is 1000mm/s, laser repetition rate 20kHz, laser power 5W after 1 localized region of scanning times is irradiated, are utilized Surface tension instrument measurement surface contact angle becomes 135.8 °, as shown in the right side Fig. 3.
As shown in figure 4, passing through the scanning electron microscope result after each embodiment of observation, it can be seen that impregnate stone after laser modified Pattern variation has occurred in black surface, in addition it can also be seen that the molecular structure on surface also has from the result of the Raman spectrum of Fig. 5 New variation, it is thus regarded that the change of surface imbibition characteristic is two kinds of items of change due to surface topography and surface molecule structure What part generated.
By the adjustment of different laser processing parameters, times of contact angle in a wide range of between 6.7 °~135.8 ° may be implemented Meaning regulation, chooses laser parameter in above-mentioned adjusting range, with the increase of laser power, contact angle becomes smaller therewith, works as laser When power changes within the scope of 5~7.5W, hydrophobicity variation occurs for surface;When laser power changes within the scope of 10~15W, table Face sends hydrophily variation.When drain water variation, scanning speed is most significant when being 1000mm/s, and when hydrophilic variation, scanning speed is It is most significant when 500mm/s.
The above is only a preferred embodiment of the present invention, is not intended to restrict the invention, the present invention can have it is various change and Variation.All within the spirits and principles of the present invention, any modification, equivalent replacement, improvement and so on should be included in this hair Within bright protection scope.

Claims (4)

1.一种改变浸渍石墨表面浸润性能的表面改性方法,其特征在于,包括:1. a surface modification method that changes impregnated graphite surface infiltration performance, is characterized in that, comprises: 步骤一、根据浸渍石墨形状绘制相关激光打标机图案,确定表面改性范围,使用图案填充的方案进行激光打标;Step 1. Draw the relevant laser marking machine pattern according to the shape of the impregnated graphite, determine the surface modification range, and use the pattern filling scheme for laser marking; 步骤二、将待改性试件装卡至激光操作台上,并完成激光束对焦;Step 2: Mount the specimen to be modified on the laser operating table, and complete the focusing of the laser beam; 步骤三、设置激光打标参数为Q频为20kHz,空跳速度为2000mm/s,调整扫描速度及激光功率在合适范围;Step 3: Set the laser marking parameters to Q frequency of 20kHz, air jump speed of 2000mm/s, and adjust the scanning speed and laser power within the appropriate range; 步骤四、利用激光照射浸渍石墨表面,通过调节不同的扫描速度与激光功率,使得浸渍石墨表面的微观形貌、分子结构发生变化,但是并没有形成显著的微织构,最终导致了浸渍石墨表面浸润性的可控变化。Step 4. Use laser irradiation to impregnate the graphite surface. By adjusting different scanning speeds and laser powers, the microscopic morphology and molecular structure of the impregnated graphite surface are changed, but no significant microtexture is formed, which eventually leads to the impregnated graphite surface. Controlled changes in wettability. 2.根据权利要求1所述改变浸渍石墨表面浸润性能的表面改性方法,其特征在于,所述扫描速度500-2000mm/s,激光功率参数5-15W,扫描次数1次。2 . The surface modification method for changing the wettability of the impregnated graphite surface according to claim 1 , wherein the scanning speed is 500-2000 mm/s, the laser power parameter is 5-15 W, and the scanning frequency is 1 time. 3 . 3.根据权利要求1所述改变浸渍石墨表面浸润性能的表面改性方法,其特征在于,处理后的表面接触角范围为6.7°-135.8°。3 . The surface modification method for changing the wettability of the surface of the impregnated graphite according to claim 1 , wherein the treated surface contact angle ranges from 6.7° to 135.8°. 4 . 4.根据权利要求1所述改变浸渍石墨表面浸润性能的表面改性方法,其特征在于,所使用的激光波长为1.06μm。4 . The surface modification method for changing the wettability of the impregnated graphite surface according to claim 1 , wherein the used laser wavelength is 1.06 μm. 5 .
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