CN106313763A - Aerogel-based composite aluminum fiber acoustic panel absorber and preparation method thereof - Google Patents

Aerogel-based composite aluminum fiber acoustic panel absorber and preparation method thereof Download PDF

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Publication number
CN106313763A
CN106313763A CN201610692619.2A CN201610692619A CN106313763A CN 106313763 A CN106313763 A CN 106313763A CN 201610692619 A CN201610692619 A CN 201610692619A CN 106313763 A CN106313763 A CN 106313763A
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CN
China
Prior art keywords
aluminum
gum base
fiber
aluminum fiber
sound absorption
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Pending
Application number
CN201610692619.2A
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Chinese (zh)
Inventor
杨雪娇
王志平
王恺中
庐音霁
奚莲英
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHANGHAI GRAND SOUND BEYOND NOISE NEW MATERIAL CO Ltd
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SHANGHAI GRAND SOUND BEYOND NOISE NEW MATERIAL CO Ltd
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Priority to CN201610692619.2A priority Critical patent/CN106313763A/en
Publication of CN106313763A publication Critical patent/CN106313763A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/20Layered products comprising a layer of metal comprising aluminium or copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/14Layered products comprising a layer of metal next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/08Interconnection of layers by mechanical means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/103Metal fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/10Properties of the layers or laminate having particular acoustical properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/304Insulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/306Resistant to heat
    • B32B2307/3065Flame resistant or retardant, fire resistant or retardant
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/54Yield strength; Tensile strength
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/558Impact strength, toughness

Abstract

The invention relates to an aerogel-based composite aluminum fiber acoustic panel absorber and a preparation method of the aerogel-based composite aluminum fiber acoustic panel absorber, and belongs to the field of manufacturing of metal sound absorption materials. The aerogel-based composite aluminum fiber acoustic panel absorber comprises aluminum screen plates, aerogel-based fiber felts and an aluminum fiber felt, wherein the aerogel-based fiber felts are adhered on two sides of the aluminum fiber felt, and the aluminum screen plates are adhered on the outer sides of the aerogel-based fiber felts. Compared with the prior art, the method related in the invention is wide in application range, readily available in raw materials and low in cost, the manufactured aerogel-based aluminum fiber acoustic panel absorber has the advantages of simple process equipment, quick production speed, low cost, noninflammability, good mechanical properties, high strength, good toughness, impact resistance and capabilities of withstanding high-speed air flow, water-current scouring and the like, and is further of great significance on sound absorption fields of ship cabins, vehicle bodies, aircrafts, industrial workshop ceilings, mechanical vibration engines and the like.

Description

A kind of airsetting gum base clad aluminum fiber sound absorption plate and preparation method thereof
Technical field
The invention belongs to metal sound-absorbing material and manufacture field, especially relate to a kind of airsetting gum base clad aluminum fiber sound absorption plate And preparation method thereof.
Background technology
Aluminum fiber acoustic board is a kind of thinner thickness, the metal sound-absorbing material of lighter weight.Have tradition sound-absorbing material concurrently, as Super glass wool, mineral wool, all advantages of rock wool, and overcome its shortcoming, it is easy to process, install and clean, and have fabulous Decoration functions.Compared with general traditional fibre sound-absorbing material, traditional material quality is softer, and intensity is relatively low, and organic fiber is inhaled Sound material hydroscopicity is higher, easily burns, and inorfil sound-absorbing material is not easy to decompose, meeting serious environment pollution, simultaneously can The phenomenon of human allergy can be caused to occur.Additionally, some sound-absorbing material, if graininess sound-absorbing material is in installation process, meeting There is particulate matter to fall, cause danger;Foamed sound-absorbing material can occur aging in use for some time, uses temperature significantly Reduce, the problems such as acoustic absorptivity degradation after moisture absorption.And aluminum fiber acoustic board has many good characteristics, can extensively answer For sound absorption fields such as ship's space, car body, aircraft, industrial premises ceiling, mechanical vibration electromotors.
The Comprehensive Characteristics of airsetting gum base clad aluminum fiber sound absorption plate is that mechanics, calorifics, acoustical behavior are good, is resistant to hit Hit, weather resistance, be able to take washing away of high velocity air and current, use in extremely moist environment, safety and environmental protection without Pollute.When running into shock, generally, first deform upon, such as surface irregularity or be bent, do not result in danger.
Summary of the invention
Defect that the purpose of the present invention is contemplated to overcome above-mentioned prior art to exist and provide a kind of airsetting gum base to be combined Aluminum fiber acoustic board and preparation method thereof.
The present invention utilizes binding agent that the aluminum fiber mat with sound absorption function is carried out compound obtaining with airsetting gum base fiber felt Adiabatic sound-absorbing aluminum fibrous composite.Keeping aluminum fiber mat mechanical property, full while reaching good sqouynd absorption lowering noise effect Foot insulation requirements.The process equipment of aluminum fiberboard is simple, and speed of production is fast, low cost.In addition, aluminum fiberboard does not fires, power Performance is good, and intensity is high, good toughness, resistance to is impacted, and is amenable to washing away of high velocity air, moreover it is possible to carry out appearance design easily, More attractive in appearance.And airsetting gum base fiber felt heat conductivity is low, thickness is thin, and hydrophobic rate is high, and tensile strength is good, and both pass through binding agent Compound, the requirement of sqouynd absorption lowering noise can be met, the requirement of thermal insulation can be met again.
The purpose of the present invention can be achieved through the following technical solutions:
A kind of airsetting gum base clad aluminum fiber sound absorption plate, including aluminum web plate, airsetting gum base fiber felt and aluminum fiber mat, described The two-side adhesive of aluminum fiber mat have airsetting gum base fiber felt, the outboard bonds of described airsetting gum base fiber felt to have aluminum web plate.
Further, described aluminum fiber mat is made up of aluminum filament, and thickness is between 0.5~2mm.
Further, described airsetting gum base fiber felt is silicon oxide or ferrum oxide inorganic aerogels fiber felt.
The preparation method of a kind of airsetting gum base clad aluminum fiber sound absorption plate, comprises the following steps:
(1) it is directly prepared into the method acquisition aluminum filament of aluminum fiber by liquid, and makes aluminum fiber mat so that it is surface is put down Whole, remove the unnecessary aluminum filament of periphery;
(2) with binding agent, the aluminum web plate of airsetting gum base fiber felt and corresponding size is adhesively fixed, obtains airsetting gum base fine Dimension felt aluminum web plate;
(3) carry out by the aluminum fiber mat obtained in 2 blocks of airsetting gum base fiber felt aluminum web plates of step (2) gained and step (1) Sandwich structure is combined, and cure package is also rolled by roller press, i.e. obtains airsetting gum base clad aluminum fiber sound absorption plate, should Airsetting gum base clad aluminum fiber sound absorption plate surfacing, uniformly, mechanics, calorifics, acoustical behavior are good.
Further, described aluminum fiber mat is made up of aluminum filament, and thickness is between 0.5~2mm.
Further, described airsetting gum base fiber felt is silicon oxide or ferrum oxide inorganic aerogels fiber felt.
Further, described binding agent is organic binder bond or inorganic binder.
Further, described curing mode is normal temperature cure or hot setting mode.
Technical solution of the present invention gives binding agent, aluminum fiberboard, the material of airsetting gum base fiber felt and acquisition pattern, Obviously, use other different types of binding agent, aluminum fiberboard and airsetting gum base fiber felt, belong to protection scope of the present invention.
Airsetting gum base clad aluminum fiber sound absorption plate prepared by the present invention can be widely used in ship's space, car body, aircraft, Industrial premises ceiling, the sound absorption such as mechanical vibration electromotor field.
Compared with prior art, the method that the present invention relates to is widely applicable, raw material is easy to get, with low cost, the airsetting of manufacture It is simple that gum base aluminum fiber acoustic board has process equipment, and speed of production is fast, low cost, noninflammability, and mechanical property is good, and intensity is high, Good toughness, resistance to is impacted, and is amenable to the advantage such as wash away of high velocity air and current, for ship's space, car body, aircraft, industry Factory Building ceiling, the sound absorption field such as mechanical vibration electromotor has great importance.
Accompanying drawing explanation
Fig. 1 is airsetting gum base clad aluminum fiber sound absorption plate structural representation of the present invention.
In figure, 1, aluminum web plate, 2, airsetting gum base fiber felt, 3, aluminum fiber mat.
Detailed description of the invention
The present invention is described in detail with specific embodiment below in conjunction with the accompanying drawings.
Embodiment 1
A kind of airsetting gum base clad aluminum fiber sound absorption plate, as it is shown in figure 1, include aluminum web plate 1, airsetting gum base fiber felt 2 and Aluminum fiber mat 3, the two-side adhesive of aluminum fiber mat 3 has airsetting gum base fiber felt 2, the outboard bonds of airsetting gum base fiber felt 2 to have aluminum Web plate 1, aluminum fiber mat 3 is made up of aluminum filament, and thickness is between 0.5~2mm, and airsetting gum base fiber felt 2 is silicon oxide or oxygen Change ferrum inorganic aerogels fiber felt.
Embodiment 2
Density is 840g/m2The manufacture of aluminum acoustic board
It is that 0.5mm aluminum fiber mat is stained with two pieces that to aoxidize the aluminum web plate of silica-based inorganic aerogels fiber felt sandwiched by thickness, Its sandwich structure is rolled by roller press, and making density after normal temperature cure is 840g/m2Aluminum acoustic board.The horizontal stroke of aluminum fiberboard It is about 70kg/cm to tensile strength2, elongation percentage is about 18%, and endwise tensile strength is about 400kg/cm2, elongation percentage is 12% Left and right.
Embodiment 3
Density is 1250g/m2The manufacture of aluminum acoustic board
It is that 2mm aluminum fiber mat is sandwiched with two blocks of aluminum web plates being stained with oxidation iron-based inorganic aerogels fiber felt by thickness, its Sandwich structure is 1250g/m by making density after roller press rolling, hot setting2Aluminum acoustic board.The horizontal stroke of aluminum fiberboard It is about 80kg/cm to tensile strength2, elongation percentage is about 20%, and endwise tensile strength is about 500kg/cm2, and elongation percentage is About 17%.
The above-mentioned description to embodiment is to be understood that for ease of those skilled in the art and use invention. These embodiments obviously easily can be made various amendment by person skilled in the art, and described herein typically Principle is applied in other embodiments without through performing creative labour.Therefore, the invention is not restricted to above-described embodiment, ability Field technique personnel should be the present invention's according to the announcement of the present invention, the improvement made without departing from scope and amendment Within protection domain.

Claims (8)

1. an airsetting gum base clad aluminum fiber sound absorption plate, it is characterised in that include aluminum web plate (1), airsetting gum base fiber felt (2) And aluminum fiber mat (3), the two-side adhesive of described aluminum fiber mat (3) has airsetting gum base fiber felt (2), and described airsetting gum base is fine The outboard bonds of dimension felt (2) has aluminum web plate (1).
A kind of airsetting gum base clad aluminum fiber sound absorption plate the most according to claim 1, it is characterised in that described aluminum fiber Felt (3) is made up of aluminum filament, and thickness is between 0.5~2mm.
A kind of airsetting gum base clad aluminum fiber sound absorption plate the most according to claim 1, it is characterised in that described aeroge Base fiber felt (2) is silicon oxide or ferrum oxide inorganic aerogels fiber felt.
4. the preparation method of an airsetting gum base clad aluminum fiber sound absorption plate, it is characterised in that comprise the following steps:
(1) it is directly prepared into the method acquisition aluminum filament of aluminum fiber by liquid, and makes aluminum fiber mat so that it is surfacing, Remove the unnecessary aluminum filament of periphery;
(2) with binding agent, the aluminum web plate of airsetting gum base fiber felt and corresponding size is adhesively fixed, obtains airsetting gum base fiber felt Aluminum web plate;
(3) Sanming City is carried out by the aluminum fiber mat obtained in 2 blocks of airsetting gum base fiber felt aluminum web plates of step (2) gained and step (1) Controlling structure composite, cure package is also rolled by roller press, i.e. obtains airsetting gum base clad aluminum fiber sound absorption plate.
The preparation method of a kind of airsetting gum base clad aluminum fiber sound absorption plate the most according to claim 4, it is characterised in that institute The aluminum fiber mat stated is made up of aluminum filament, and thickness is between 0.5~2mm.
The preparation method of a kind of airsetting gum base clad aluminum fiber sound absorption plate the most according to claim 4, it is characterised in that institute The airsetting gum base fiber felt stated is silicon oxide or ferrum oxide inorganic aerogels fiber felt.
The preparation method of a kind of airsetting gum base clad aluminum fiber sound absorption plate the most according to claim 4, it is characterised in that institute The binding agent stated is organic binder bond or inorganic binder.
The preparation method of a kind of airsetting gum base clad aluminum fiber sound absorption plate the most according to claim 4, it is characterised in that institute The curing mode stated is normal temperature cure or hot setting mode.
CN201610692619.2A 2016-08-19 2016-08-19 Aerogel-based composite aluminum fiber acoustic panel absorber and preparation method thereof Pending CN106313763A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111253145A (en) * 2020-03-20 2020-06-09 上海大音希声新型材料有限公司 Fiber-reinforced sound absorption composite material and preparation method thereof
CN112659675A (en) * 2020-12-24 2021-04-16 南京海通电子材料科技有限公司 Method for manufacturing gradient material
CN113998983A (en) * 2021-10-28 2022-02-01 中国电子科技集团公司第十八研究所 Composite thermal insulation material integrally formed with battery shell and preparation process thereof
CN114031366A (en) * 2021-12-20 2022-02-11 湖南荣岚智能科技有限公司 Composite material prepared by aerogel-filled metal frame structure and preparation method thereof

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CN1463838A (en) * 2002-06-10 2003-12-31 孙愈敏 Aluminum fiber acoustic board and its making process
JP2007313698A (en) * 2006-05-24 2007-12-06 Shizuka:Kk Heat radiating, sound absorbing/insulating honeycomb panel body and box-shaped structure
CN201599533U (en) * 2009-06-02 2010-10-06 成都思摩纳米技术有限公司 High temperature heat-perseveration thermal-insulation composite material

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JP2007313698A (en) * 2006-05-24 2007-12-06 Shizuka:Kk Heat radiating, sound absorbing/insulating honeycomb panel body and box-shaped structure
CN201599533U (en) * 2009-06-02 2010-10-06 成都思摩纳米技术有限公司 High temperature heat-perseveration thermal-insulation composite material

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111253145A (en) * 2020-03-20 2020-06-09 上海大音希声新型材料有限公司 Fiber-reinforced sound absorption composite material and preparation method thereof
CN112659675A (en) * 2020-12-24 2021-04-16 南京海通电子材料科技有限公司 Method for manufacturing gradient material
CN113998983A (en) * 2021-10-28 2022-02-01 中国电子科技集团公司第十八研究所 Composite thermal insulation material integrally formed with battery shell and preparation process thereof
CN114031366A (en) * 2021-12-20 2022-02-11 湖南荣岚智能科技有限公司 Composite material prepared by aerogel-filled metal frame structure and preparation method thereof

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Inventor after: Yang Xuejiao

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Inventor after: Liu Yingjie

Inventor after: Xi Lianying

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