CN106313494B - A kind of drawing and forming system for acrylic sheet material - Google Patents

A kind of drawing and forming system for acrylic sheet material Download PDF

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Publication number
CN106313494B
CN106313494B CN201610756021.5A CN201610756021A CN106313494B CN 106313494 B CN106313494 B CN 106313494B CN 201610756021 A CN201610756021 A CN 201610756021A CN 106313494 B CN106313494 B CN 106313494B
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China
Prior art keywords
sheet material
driving
clamping
clamping device
sheet
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CN201610756021.5A
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CN106313494A (en
Inventor
崔炳仁
于忠元
赵洪星
易荣鹏
葛昌国
姜凡
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AINENG SAIKE MACHINERY EQUIPMENT (JIANGSU) Co Ltd
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AINENG SAIKE MACHINERY EQUIPMENT (JIANGSU) Co Ltd
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Publication of CN106313494A publication Critical patent/CN106313494A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C55/00Shaping by stretching, e.g. drawing through a die; Apparatus therefor
    • B29C55/02Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B13/00Conditioning or physical treatment of the material to be shaped
    • B29B13/02Conditioning or physical treatment of the material to be shaped by heating
    • B29B13/023Half-products, e.g. films, plates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C55/00Shaping by stretching, e.g. drawing through a die; Apparatus therefor
    • B29C55/005Shaping by stretching, e.g. drawing through a die; Apparatus therefor characterised by the choice of materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2033/00Use of polymers of unsaturated acids or derivatives thereof as moulding material
    • B29K2033/04Polymers of esters
    • B29K2033/12Polymers of methacrylic acid esters, e.g. PMMA, i.e. polymethylmethacrylate

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)

Abstract

The invention discloses a kind of drawing and forming systems for acrylic sheet material, the drawing and forming system includes upper sheet devices, clamping device and lower sheet devices, the clamping device is located at the drawing and forming region of the system, the upper sheet devices and lower sheet devices are located at the both sides in the drawing and forming region, the upper sheet devices are used to sheet material moving to the clamping device, the lower sheet devices are for by treated, sheet material to be removed from the clamping device, the clamping device includes driving unit and multiple clamping modules, angle and spacing between the multiple clamping module is different, the clamping module is for fixing the sheet material, the driving unit is for driving the clamping module.Drawing and forming system of the present invention uses automated control operation, time saving and energy saving, mitigates worker's workload, improves working efficiency;It is provided with heating device, can ensure the not excessive loss of the temperature of the sheet material in transmit process;It can effectively ensure that the homogenization of stretched sheet heating.

Description

A kind of drawing and forming system for acrylic sheet material
Technical field
The present invention relates to a kind of fields of drawing and forming device, more particularly, to a kind of being drawn into for acrylic sheet material Type system.
Background technology
Thermoplastic refer to heat and soften, the plastics of hardening by cooling characteristic, when heating, softens so that flowing, cooling to become Firmly, this process is reversible, and can be repeated.Present acrylic board is to develop a kind of important thermoplasticity modeling earlier Material, wherein polymethyl methacrylate is commonly referred to acrylic (organic glass), and english abbreviation PMMA has the high grade of transparency, easily In mechanical processing the advantages that, be the glass alternative materials being commonly used usually.
In terms of building, acrylic is mainly used in light collecting body, roof, ceiling, stair and indoor wall backplate etc.; With the construction of big city restaurant, hotel and senior house, there is structural strength using light collecting body made of acrylic extrusion board It is high, from heavy and light, light transmittance it is high and the features such as have a safety feature;In terms of sanitary ware, acrylic can make bathtub, washbowl, The products such as dresser;Very extensive application has also been obtained in terms of medical treatment.With the extensive use of acrylic material, to sub- gram The device or system that dead-wood material is processed also gradually become more and more important.
Traditional process is after heating sheet material using baking oven, to be fixed by being manually carried to stretch zones, not only It takes time and effort, and influences sheet temperature;Process most at present is to use vacuum-bag cure device by acrylic piece Material is processed, wherein sheet material is mainly fixed on mold side using collet, it is made to keep secured, this processing method Conventional clamping device is usually that simply acrylic sheet material is inserted into and is positioned, and there are many disadvantages for this clamping device, for example, Because upper clamping frames are real parallel, in uneven thickness, clamping device and the sheet materials of sheet material with the surface of lower clamping frames Between contact be incomplete, cause sheet material that cannot effectively be fixed, also, this clamping device to acrylic sheet material Assembly and disassembly are difficult.
Invention content
Technical problem to be solved by the present invention lies in the contacts how overcome between clamping device and acrylic sheet material not Completely, fluctuating plate is difficult, takes time and effort, and the defect that sheet material assembly and disassembly are difficult.
A kind of drawing and forming system for acrylic sheet material provided by the invention, the drawing and forming system include upper piece Device, clamping device and lower sheet devices, the clamping device are located at the drawing and forming region of the system, the upper sheet devices and Lower sheet devices are located at the both sides in the drawing and forming region, and the upper sheet devices are used to sheet material moving to the clamping device, institute State lower sheet devices for will treated that sheet material is removed from the clamping device,
Further, the clamping device includes driving unit and multiple clamping modules, between the multiple clamping module Angle and spacing are different, and the clamping module is for fixing the sheet material, and the driving unit is for driving the clamping mould Group.
Further, each clamping module includes the first clamp assemblies, the second clamp assemblies and auxiliary heating component, First clamp assemblies include fixed seat, driving rack and transmission gear, and the fixed seat is used to fix the clamping module, The driving rack and transmission gear can be carried out according to the final position of sheet material after the start position and stretching for stretching front sheet Adjusted design.
Further, second clamp assemblies include movable compact heap, fixed pressure plate and linear slide unit, described Movable compact heap can set different pressing forces, the linear slide automatically from fixed pressure plate according to the thickness change of sheet material Unit can make sheet material be stretched along same direction.
Further, the quantity of the driving unit is 4, and the driving unit is located at the four of the drawing and forming region A angle, each driving unit include the second driving and auxiliary drive component, and the auxiliary drive component includes retarder, turns round Force-limiting device, accessory drive oil cylinder and transmission shaft, second driving is for driving transmission shaft, the retarder to be used for margining tablet The speed that material stretches, the torque force limiting device are used to limit the torque of sheet material stretching, and the accessory drive oil cylinder is for preventing from passing Moving axis is distorted.
Wherein, second clamp assemblies further include that linear slide unit fixed seat and axis are fixed, the linear slide list For first fixed seat for fixing linear slide unit, the axis is fixed to be used for the fixed transmission shaft.
Further, the upper sheet devices include the first driving, horizontal mobile mechanism, heating mechanism and the first elevator Structure, first driving is for driving the upper sheet devices, the horizontal mobile mechanism to be used to sheet material being moved to upper sheet devices Upper piece platform on, the heating mechanism is located on upper piece platform of the upper sheet devices, described for being heated to the sheet material First elevating mechanism is used to sheet material rising to clamping device.
Further, the lower sheet devices include third driving and the second elevating mechanism, and the third driving is for driving The lower sheet devices, second elevating mechanism are used to remove the sheet material after drawing and forming from clamping device.
Preferably, first driving, the second driving and third driving are all made of Servo motor drive control.
Further, the auxiliary heating component includes multiple warm areas, and each warm area includes a K-type thermocouple, The K-type thermocouple carries out temperature control using 6 three-phase SCR, and the temperature range that each warm area can be adjusted is 20 degree to 450 Degree.Wherein, K-type thermocouple is a kind of temperature sensor, and SCR is electric governor, and the K-type thermocouple and electric governor are matched Set uses, and is controlled into trip temperature.
Preferably, it is described clamping module quantity be 11 multiple, the clamping module from the edge of acrylic sheet material into Row clamps.
Further, the multiple clamping module radially distributes along the center in the drawing and forming region.
Wherein, a method of it being used for the drawing and forming of acrylic sheet material, including:
S1, acrylic sheet material are moved to by horizontal mobile mechanism on upper piece platform of upper sheet devices, and heating mechanism is at upper The sheet material is heated on platform;
Sheet material is moved to the lower part in drawing and forming region by the first driving, passes through the first elevator by S3, upper sheet devices Structure moves up sheet material, is finally fixed on the clamping device in drawing and forming region;
S4 heats the sheet material being fixed on clamping device using assisted heating device, then carries out drawing and forming Operation;
S5, upper sheet devices retract initial position;
S6, lower sheet devices are moved to the underface in drawing and forming region by the second driving, then pass through the second elevator Structure removes the sheet material after drawing and forming.
The advantageous effect of the drawing and forming system for acrylic sheet material of the present invention is:
(1) the upper sheet devices of drawing and forming system of the present invention and lower sheet devices, using automated control operation, time saving province Power mitigates worker's workload, improves working efficiency;
(2) on upper piece platform of the upper sheet devices of drawing and forming system of the present invention, it is provided with heating device, can be ensured The not excessive loss of the temperature of sheet material in transmit process;
(3) clamping device of drawing and forming system of the present invention can automatically be set different according to the thickness change of sheet material Pressing force avoids sheet clamping and has skidded the phenomenon that falling off or being pressed quick-fried in the process;
(4) drawing and forming system of the present invention assisted heating device, it can be achieved that room temperature to 450 degree temperature adjust, adjust Range is wide, and can effectively ensure that the homogenization of stretched sheet heating.
Description of the drawings
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below There is attached drawing needed in technology description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with Other attached drawings are obtained according to these attached drawings.
Fig. 1 is the structural schematic diagram of the drawing and forming system of the present invention;
Fig. 2 is the clamping device structural schematic diagram in present system;
Fig. 3 is the vertical view of the clamping device in present system;
Fig. 4 is the structural schematic diagram of the second clamp assemblies in present system;
Fig. 5 is the upper sheet devices structural schematic diagram in present system;
Fig. 6 is the bottom sheet apparatus structure schematic diagram in present system.
In figure, the upper sheet devices of 100-, 110- first drives, 120- horizontal mobile mechanisms, 130- heating mechanisms, 140- first Elevating mechanism, 200- clamping devices, 210- driving units, 211- second drive, 212- retarders, 213- torque force limiting devices, Module, 222- fixed seats, 223- driving racks, 225- activities compression is clamped in 214- accessory drive oil cylinders, 215- transmission shafts, 220- Block, 226- fixed pressure plates, 227- linear slide units, 228- linear slide unit fixed seats, 229- axis is fixed, 300- bottom sheet Device, the driving of 310- thirds, the second elevating mechanisms of 320-.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, those of ordinary skill in the art obtained under the premise of not making creative work it is all its His embodiment, shall fall within the protection scope of the present invention.
As shown in figures 1 to 6, a kind of drawing and forming system for acrylic sheet material is present embodiments provided, it is described to be drawn into Type system includes upper sheet devices 100, clamping device 200 and lower sheet devices 300, and the clamping device 200 is located at the system Drawing and forming region, the upper sheet devices 100 and lower sheet devices 300 are located at the both sides in the drawing and forming region, it is described upper piece Device 100 is used to sheet material moving to the clamping device 200, the lower sheet devices 300 be used for will treated sheet material from described Clamping device 200 removes,
The clamping device 200 includes driving unit 210 and multiple clamping modules, the angle between the multiple clamping module Different with spacing, the clamping module 220 is for fixing the sheet material, and the driving unit 210 is for driving the clamping Module.
Each clamping module 220 includes the first clamp assemblies, the second clamp assemblies and assists heating component, and described the One clamp assemblies include fixed seat 222 and driving rack 223, and the fixed seat 222 is for fixing the clamping module 220, institute Driving rack 223 is stated, design can be adjusted according to the final position of sheet material after the start position and stretching for stretching front sheet.
Second clamp assemblies include movable compact heap 225, fixed pressure plate 226 and linear slide unit 227, described Movable compact heap 225 can set different pressing forces automatically from fixed pressure plate 226 according to the thickness change of sheet material, described straight Line sliding unit 227 can make sheet material be stretched along same direction.
The quantity of the driving unit 210 is 4, and the driving unit 210 is located at four of the drawing and forming region Angle, each driving unit 210 include the second driving 211 and auxiliary drive component, and the auxiliary drive component includes slowing down Device 212, torque force limiting device 213, accessory drive oil cylinder 214 and transmission shaft 215, second driving 211 is for driving transmission shaft 215, the retarder 212 is used to limit the speed of sheet material stretching, and the torque force limiting device 213 is used to limit the torsion of sheet material stretching Square, the accessory drive oil cylinder 214 is for preventing transmission shaft 215 to be distorted.
Wherein, second clamp assemblies further include linear slide unit fixed seat 228 and axis fixed 229, the straight line Sliding unit fixed seat 228 is used for the fixed transmission shaft 215 for fixing linear slide unit 227, the axis fixed 229.
The upper sheet devices 100 include the first driving 110, horizontal mobile mechanism 120, the lifting of heating mechanism 130 and first Mechanism 140, first driving 110 is for driving the upper sheet devices 100, the horizontal mobile mechanism 120 to be used for sheet material It is moved on upper piece platform of sheet devices 100, the heating mechanism 130 is located on upper piece platform of the upper sheet devices 100, is used for The sheet material is heated, first elevating mechanism 140 is used to sheet material rising to clamping device 200.
The lower sheet devices 300 include third driving 310 and the second elevating mechanism 320, and the third driving 310 is for driving The lower sheet devices 300 are moved, second elevating mechanism 320 is for removing the sheet material after drawing and forming from clamping device 200.
Preferably, 110, second driving 211 of the first driving and third driving 310 are all made of servo motor driving side Formula.
The auxiliary heating component includes multiple warm areas, and each warm area includes a K-type thermocouple, the K-type heat Galvanic couple carries out temperature control using 6 three-phase SCR, and the temperature range that each warm area can be adjusted is 20 degree to 450 degree.Wherein, K Type thermocouple is a kind of temperature sensor, and SCR is electric governor, and the K-type thermocouple and electric governor match, into Trip temperature controls.
Preferably, the quantity of the clamping module 220 is 44, and every 11 are one group, and the clamping module 220 is from sub- gram The edge of power sheet material is clamped.The multiple clamping module radially distributes along the center in the drawing and forming region.
Wherein, a method of it being used for the drawing and forming of acrylic sheet material, including:
S1, acrylic sheet material are moved to by horizontal mobile mechanism on upper piece platform of upper sheet devices, and heating mechanism is at upper The sheet material is heated on platform;
Sheet material is moved to the lower part in drawing and forming region by the first driving, passes through the first elevator by S3, upper sheet devices Structure moves up sheet material, is finally fixed on the clamping device in drawing and forming region;
S4 heats the sheet material being fixed on clamping device using assisted heating device, then carries out drawing and forming Operation;
S5, upper sheet devices retract initial position;
S6, lower sheet devices are moved to the underface in drawing and forming region by the second driving, then pass through the second elevator Structure removes the sheet material after drawing and forming.
Implementing the advantageous effect that drawing and forming system of the invention is brought is:
(1) the upper sheet devices of drawing and forming system of the present invention and lower sheet devices, using automated control operation, time saving province Power mitigates worker's workload, improves working efficiency;
(2) on upper piece platform of the upper sheet devices of drawing and forming system of the present invention, it is provided with heating device, can be ensured The not excessive loss of the temperature of sheet material in transmit process;
(3) clamping device of drawing and forming system of the present invention can automatically be set different according to the thickness change of sheet material Pressing force avoids sheet clamping and has skidded the phenomenon that falling off or being pressed quick-fried in the process;
(4) drawing and forming system of the present invention assisted heating device, it can be achieved that room temperature to 450 degree temperature adjust, adjust Range is wide, and can effectively ensure that the homogenization of stretched sheet heating.
The above is the preferred embodiment of the present invention, it is noted that for those skilled in the art For, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications are also considered as Protection scope of the present invention.

Claims (8)

1. a kind of drawing and forming system for acrylic sheet material, which is characterized in that the drawing and forming system includes upper on chip (100), clamping device (200) and lower sheet devices (300) are set, the clamping device (200) is located at the drawing and forming of the system Region, the upper sheet devices (100) and lower sheet devices (300) are located at the both sides in the drawing and forming region, the upper sheet devices (100) be used to sheet material moving to the clamping device (200), the lower sheet devices (300) be used for will treated sheet material from institute Clamping device (200) removal is stated,
The clamping device (200) includes driving unit (210) and multiple clamping modules, and the clamping module (220) is from sub- gram The edge of power sheet material is clamped, and the clamping module radially distributes along the center in the drawing and forming region;It is described more Angle and spacing between a clamping module is different, and the clamping module (220) is for fixing the sheet material;The driving unit (210) it is used to drive the clamping module;
Each clamping module (220) includes the second clamp assemblies and auxiliary heating component,
Second clamp assemblies include movable compact heap (225), fixed pressure plate (226) and linear slide unit (227), institute Different pressing forces can be set automatically from fixed pressure plate (226) according to the thickness change of sheet material by stating movable compact heap (225), The linear slide unit (227) can make sheet material be stretched along same direction;
The auxiliary heating component includes multiple warm areas, and each warm area includes a K-type thermocouple;
The driving unit (210) is located at four angles in the drawing and forming region, and each driving unit (210) includes the Two drivings (211) and auxiliary drive component, the auxiliary drive component include transmission shaft (215), and second driving (211) is used In driving transmission shaft (215).
2. drawing and forming system according to claim 1, which is characterized in that each clamping module (220) includes the One clamp assemblies, first clamp assemblies include fixed seat (222) and driving rack (223), and the fixed seat (222) is used for The fixed clamping module (220), the driving rack (223), can be according to the start position of stretching front sheet and stretching after Design is adjusted in the final position of sheet material.
3. drawing and forming system according to claim 1, which is characterized in that the quantity of the driving unit (210) is 4 A, the auxiliary drive component includes retarder (212), torque force limiting device (213), accessory drive oil cylinder (214),
The retarder (212) is used to limit the speed of sheet material stretching, and the torque force limiting device (213) is for limiting sheet material stretching Torque, the accessory drive oil cylinder (214) is for preventing transmission shaft (215) to be distorted.
4. drawing and forming system according to claim 3, which is characterized in that second clamp assemblies further include that straight line is slided Moving cell fixed seat (228) and axis are fixed (229), and the linear slide unit fixed seat (228) is for fixing linear slide list First (227), the axis fixed (229) are used for the fixed transmission shaft (215).
5. drawing and forming system according to claim 1, which is characterized in that the upper sheet devices (100) include the first drive Dynamic (110), horizontal mobile mechanism (120), heating mechanism (130) and the first elevating mechanism (140), first driving (110) For driving the upper sheet devices (100), the horizontal mobile mechanism (120) to be used to sheet material moving to upper sheet devices (100) Upper piece platform, the heating mechanism (130) are located at upper piece platform of the upper sheet devices (100), for heating the sheet material, described One elevating mechanism (140) is used to sheet material moving to the clamping device (200).
6. drawing and forming system according to claim 1, which is characterized in that the lower sheet devices (300) include that third is driven Dynamic (310) and the second elevating mechanism (320), the third driving (310) are used to drive the lower sheet devices (300), and described the Two elevating mechanisms (320) are used to remove the sheet material after drawing and forming from clamping device (200).
7. drawing and forming system according to claim 2, which is characterized in that the K-type thermocouple uses 6 three-phase SCR Temperature control is carried out, the temperature range that each warm area can be adjusted is 20 degree to 450 degree.
8. drawing and forming system according to claim 1, which is characterized in that the quantity of the clamping module (220) is 11 Multiple.
CN201610756021.5A 2016-08-26 2016-08-26 A kind of drawing and forming system for acrylic sheet material Active CN106313494B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610756021.5A CN106313494B (en) 2016-08-26 2016-08-26 A kind of drawing and forming system for acrylic sheet material

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Application Number Priority Date Filing Date Title
CN201610756021.5A CN106313494B (en) 2016-08-26 2016-08-26 A kind of drawing and forming system for acrylic sheet material

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CN106313494B true CN106313494B (en) 2018-10-09

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Publication number Priority date Publication date Assignee Title
CN109291415B (en) * 2018-11-30 2024-03-15 佛山市高明粤华卫生洁具有限公司 Plastic sucking device

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WO2009042724A1 (en) * 2007-09-24 2009-04-02 Inventure Laboratories, Inc. Clamp and film stretcher using the clamp
CN102205635B (en) * 2010-03-19 2015-05-13 富士胶片株式会社 Film stretching device and method
CN203668230U (en) * 2013-12-23 2014-06-25 洛阳兰迪玻璃机器股份有限公司 Toughened glass unloading platform with adjustable height
CN105150281B (en) * 2015-09-28 2017-04-26 东莞市鸿企机械有限公司 Sheet clamping working platform

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