CN106313355A - Machining scheme for graphite on numerical control machine tool - Google Patents
Machining scheme for graphite on numerical control machine tool Download PDFInfo
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- CN106313355A CN106313355A CN201510372365.1A CN201510372365A CN106313355A CN 106313355 A CN106313355 A CN 106313355A CN 201510372365 A CN201510372365 A CN 201510372365A CN 106313355 A CN106313355 A CN 106313355A
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- liquid
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Abstract
The invention discloses a machining scheme for graphite and workpieces easily generating floating particle waste on a numerical control machine tool, wherein a soak solution container, an anti-splattering cover, a newly-added workbench and a soak solution treatment system are included. The soak solution treatment system is composed of a universal machine tool cooling fluid water tank, a water pump, a filter, a pumping hydraulic pipe, a return pipe with a valve, an upper liquid level probe, a lower liquid level probe, a liquid inlet and a liquid outlet, wherein the upper liquid level probe, the lower liquid level probe, the liquid inlet and the liquid outlet are formed in the soak solution container. According to the machining method eliminating floating particles generated during machining from the root, the machine tool and workers are safer. According to the core content, the workpieces prone to generating the floating particles during machining are soaked in the liquid and then machined, the floating particles are locked in the soak solution, and cleaning, anti-splattering, liquid level control and circulation treatment is conducted on the soak solution.
Description
Technical field
Patent of the present invention relates to: graphite etc. are easily generated floating conductor particles in mechanical processing process
Material work piece, adds man-hour on band circuit trigger bed, the guard method to lathe.
Background technology
At present, the processing workpiece material scope of Digit Control Machine Tool widely, processing graphite of being only unwilling.
It is because when processing graphite, with substantial amounts of graphite particulate in graphite waste.This microgranule around is waftd,
Wiring board will be caused to burn if descending slowly and lightly on the wiring board of lathe.Machining graphite is taken the hundreds of unit of ability and is repaiied
The lower circuit of reason wants units up to ten thousand.But, due to machine tooling exist substantial amounts of processing dead angle (common such as:
Processing inflection right angle, can only be worked into the excessive angle of interior bent arc.), need electric pulse to be processed further.
And the graphite features such as to have impedance little, and fusing point is high, low price are the ideal materials of electric pulse processing head.
Processing graphite is really as gambled, thus a lot of producer abandons graphite and uses the metal materials such as copper.
I it is contemplated that: since have floating conductor particles will to wiring board produce injury, we are circuit
Plate focuses in sealing space, and the recirculated cooling water being sent in copper pipe just provides cooling for wiring board
It is possible to prevent the injury that wiring board is produced by floating conductor particles.But lathe is grasped by graphite particulate
Make personnel and still have harm.
Summary of the invention
A kind of for offer Sheng is invaded to steep liquid container (1), anti-spillage cover (0), new work platform (3) and invade bubble liquid and is processed system by patent of the present invention
System composition, the processing method eliminating the floating microgranule that processing produces from root, make lathe and personnel more
Safety.Its core content is: invade bubble in a liquid by easily processing the workpiece producing floating microgranule,
It is processed again, makes floating particle lock invade in bubble liquid, and be cleaned invading bubble liquid, prevent
Spill, Liquid level and circular treatment.
It is the 5 wall body containers that a top opens that Sheng invades bubble liquid container (1), and the lateral surface of its diapire is fixed on prior art state
Platen (2) on, on the medial surface of diapire install new work platform (3).With existing skill on new work platform (3)
Art status method installs graphite workpiece (9), invades bubble liquid and must flood whole graphite workpiece (9).Sheng invades bubble liquid container (1)
Having inlet (11) on one sidewall, the height of inlet (11) should be concordant or inclined with the work surface of new work platform (3)
High.Sheng is invaded and is had liquid outlet (10), liquid outlet (10) in the opposite walls of the sidewall that bubble liquid container (1) has inlet (11)
Height should be concordant or on the low side with the work surface of new work platform (3).So can make the band pressure of inlet (11)
Invade bubble liquid and rinse the work surface of new work platform (3) and directly into liquid outlet (10).Sheng invades the arbitrary of bubble liquid container (1)
Equipped with upper liquid-level probe (19) and lower liquid-level probe (18) on sidewall.Sheng invade bubble liquid container (1) opening port on install anti-spillage
Cover (0).Due to contain invade bubble liquid container (1) in also have a new work platform (3), so newly making the machine of special processing graphite
During bed, the platen (2) that can save prior art state the Sheng that will be equipped with new work platform (3) invade bubble liquid container
(1) platen of prior art state it is installed to (in the installation site of 2.
Anti-spillage cover (0) is only applied to the lathe that platen (2) ground relatively of prior art state is motion, other states
Being omitted from need not.Anti-spillage cover (0) is the 4 wall body containers that about one 2 sides are open, itself and the lathe worker of prior art state
What on vertical 2 sidewall in station (2) ground motion (great majority are Y-axis) direction relatively, oriented container inside was flutterred is curved
Face body.Because the platen of prior art state (2) drives Sheng to invade bubble liquid container (1) motion, make the inside invades bubble liquid
Rock and waviness.The bent face body flutterred can make to invade the wave that bubble liquid rises because rocking and return in container.Therefore make newly and add specially
During the lathe of work graphite, the Machine Tool design scheme that workbench is fixing should be used.
Invade bubble liquid treating system by lathe general coolant water tank (4), water pump (6), filter (5), pumped liquid pressure pipe (7),
Upper liquid-level probe (19) that the return duct (8) of band valve (81) and containing is invaded on bubble liquid container (1), lower liquid-level probe (18),
Inlet (11), liquid outlet (10) form.If lathe processes lower graphite in a moment, invade bubble liquid treating system and can save
And inlet (11), liquid outlet (10) need not be blocked.Valve (81) should use electric valve in full-automatic control system,
It it not the full automatic valve that can use Non-follow control.
Invade bubble liquid requirement: workpiece is not produced physics and the liquid of chemical characteristic change.Can select what electric pulse processed to invade bubble liquid.
Accompanying drawing explanation
Fig. 1 is X-direction profile and the schematic diagram of Y direction view;Wherein the left side is X-direction profile, and the right is Y
Direction of principal axis view, 0 is anti-spillage cover, and 1 invades bubble liquid container for Sheng, and 2 is the platen of prior art state, and 3 is newly-increased work
Station, 4 is lathe general coolant water tank, and 5 is filter, and 6 is water pump, and 7 is pumped liquid pressure pipe, and 8 is return duct, 9
For graphite workpiece.
Fig. 2 is X-direction generalized section;Wherein 0 is anti-spillage cover, and 1 invades bubble liquid container for Sheng, and 2 is the machine of prior art state
Bed workbench, 3 is new work platform, and 4 is lathe general coolant water tank, and 5 is filter, and 6 is water pump, and 7 is pumped liquid
Pressure pipe, 8 is return duct, and 9 is graphite workpiece, and 10 is liquid outlet, and 11 is inlet, and 18 is low liquid-level probe, and 19 is high
Liquid-level probe, 81 is valve.
Specific embodiment
On the platen of prior art state, or the installation site of the platen in the prior art state newly making lathe
On, 5 open wall body containers of top are installed and invade bubble liquid container as Sheng;Containing on the diapire inner face invading bubble liquid container, peace
Fill material hardness new work platform in the range of this machine cut, and with this lathe, the work surface of new work platform is carried out
Flush cut;In the case of only the platen in prior art state is motion relative to ground, contain the top invading bubble liquid container
One anti-spillage cover is installed;Anti-spillage cover is the 4 wall body containers that upper and lower 2 sides are open, anti-spillage cover be perpendicular to prior art
The bent face body that the platen of state is flutterred relative to oriented container inside on the 2 of the ground direction of motion sidewalls;Sheng is invaded bubble liquid and is held
Inlet is had on one sidewall of device;Contain to invade and have liquid outlet in the opposite walls of the sidewall that bubble liquid container has inlet;Feed liquor
Mouth connects water pump by pumped liquid pressure pipe;Liquid outlet connects the return duct of band valve, and makes the outlet of return duct general cold at lathe
But the top of the filter on the water inlet port of liquid water tank;Contain invade bubble liquid container arbitrary sidewall on and with this wall electric insulation equipped with
Upper liquid-level probe and lower liquid-level probe, upper liquid-level probe and lower liquid-level probe control water pump and the action of valve, and then make Sheng invade bubble
Bubble liquid liquid level of invading in liquid container is maintained at permanent higher than in workpiece maximum height and the most excessive set point;Lower liquid-level probe is simultaneously
Undertake or separately set probe detection and Sheng invades the function of resistance between bubble liquid container wall, when impedance is beyond lower limit set value, show to invade
Bubble liquid impurity is too many, just starts to open water pump and valve simultaneously and control its flow and makes to invade bubble liquid liquid level and be maintained in set point
Under premise change invade bubble liquid, until and contain invade bubble liquid container wall between resistance invade bubble liquid the automatically updating of the upper limit of setting value
Program;Filter is installed on the top of the water inlet port of lathe general coolant water tank;Water pump is installed on lathe general coolant water
In the water pump installation site of the water outlet port of case;Processing graphite and when being easily generated the workpiece of airborne particles waste material, first fixes workpiece
On new work platform, and set the position relationship of workpiece and lathe, place into and invade bubble liquid to setting liquid level, finally start to add
Work workpiece.
Claims (1)
1. invaded bubble liquid container, anti-spillage cover, new work platform by Sheng and invade the bubble graphite that forms of liquid treating system and counting for one kind
Processing scheme on control lathe, wherein invades bubble liquid treating system by lathe general coolant water tank, water pump, filter, pumped liquid
Pressure pipe, the return duct of band valve and Sheng invade the upper liquid-level probe on bubble liquid container, lower liquid-level probe, inlet, liquid outlet group
Become;It is characterized in that: on the platen of prior art state, or the lathe worker in the prior art state newly making lathe
In the installation site of station, 5 open wall body containers of top are installed and invade bubble liquid container as Sheng;Bubble liquid container is invaded containing
On diapire inner face, material hardness new work platform in the range of this machine cut is installed, and with this lathe to new work
The work surface of platform carries out flush cut;In the case of only the platen in prior art state is motion relative to ground, Sheng is invaded
An anti-spillage cover to be installed in the top of bubble liquid container;Anti-spillage cover is the 4 wall body containers that upper and lower 2 sides are open, anti-spillage cover
The platen being perpendicular to prior art state is curved relative to what oriented container inside on the 2 of the ground direction of motion sidewalls was flutterred
Face body;Contain to invade and have inlet on a sidewall of bubble liquid container;Contain in the opposite walls invading the sidewall that bubble liquid container has inlet
Have liquid outlet;Inlet connects water pump by pumped liquid pressure pipe;Liquid outlet connects the return duct of band valve, and makes return duct
Export above the filter on the water inlet port of lathe general coolant water tank;Contain invade bubble liquid container arbitrary sidewall on and with
This wall electric insulation equipped with upper liquid-level probe and lower liquid-level probe, upper liquid-level probe and lower liquid-level probe control the dynamic of water pump and valve
Make, and then the bubble liquid liquid level of invading making Sheng invade in bubble liquid container is maintained at permanent higher than in workpiece maximum height and the most excessive set point;
Lower liquid-level probe undertakes simultaneously or separately sets probe detection and Sheng invades the function of resistance between bubble liquid container wall, when impedance sets beyond lower limit
During definite value, show to invade and steep liquid impurity too much, make to invade bubble liquid liquid level holding with regard to starting to open water pump and valve and control its flow simultaneously
Change on the premise of in set point and invade bubble liquid, until and containing and invade between bubble liquid container wall resistance in the upper limit of setting value
Automatically update and invade bubble liquid program;Filter is installed on the top of the water inlet port of lathe general coolant water tank;Water pump is installed on machine
In the water pump installation site of the water outlet port of the general coolant water tank of bed;Processing graphite and when being easily generated the workpiece of airborne particles waste material,
First workpiece is fixed on new work platform, and sets the position relationship of workpiece and lathe, place into invade bubble liquid to setting liquid level,
Finally start to process workpiece.
Priority Applications (1)
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CN201510372365.1A CN106313355A (en) | 2015-06-23 | 2015-06-23 | Machining scheme for graphite on numerical control machine tool |
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CN201510372365.1A CN106313355A (en) | 2015-06-23 | 2015-06-23 | Machining scheme for graphite on numerical control machine tool |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1535848A (en) * | 2003-04-04 | 2004-10-13 | 骆立强 | Environment-protecting type laser water-carrying engraving method and its equipment |
CN2721364Y (en) * | 2004-06-02 | 2005-08-31 | 白滨 | Ceramic inlay digital controller |
CN1899667A (en) * | 2006-07-26 | 2007-01-24 | 上海海成技术装备有限公司 | Filter for water curtain sealing mechanism of graphite processing machine tool |
CN101010166A (en) * | 2004-08-26 | 2007-08-01 | 昭和电工株式会社 | Method of polishing the inner peripheral end surfaces of substrates |
CN101721871A (en) * | 2009-12-18 | 2010-06-09 | 宁波天瑞精工机械有限公司 | Chip-discharging filtering device of graphite processor |
CN203390374U (en) * | 2013-08-08 | 2014-01-15 | 济宁市齐力机电设备有限公司 | Water-level-automatically-adjustable cutting platform of numerical control underwater plasma cutting machine |
-
2015
- 2015-06-23 CN CN201510372365.1A patent/CN106313355A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1535848A (en) * | 2003-04-04 | 2004-10-13 | 骆立强 | Environment-protecting type laser water-carrying engraving method and its equipment |
CN2721364Y (en) * | 2004-06-02 | 2005-08-31 | 白滨 | Ceramic inlay digital controller |
CN101010166A (en) * | 2004-08-26 | 2007-08-01 | 昭和电工株式会社 | Method of polishing the inner peripheral end surfaces of substrates |
CN1899667A (en) * | 2006-07-26 | 2007-01-24 | 上海海成技术装备有限公司 | Filter for water curtain sealing mechanism of graphite processing machine tool |
CN101721871A (en) * | 2009-12-18 | 2010-06-09 | 宁波天瑞精工机械有限公司 | Chip-discharging filtering device of graphite processor |
CN203390374U (en) * | 2013-08-08 | 2014-01-15 | 济宁市齐力机电设备有限公司 | Water-level-automatically-adjustable cutting platform of numerical control underwater plasma cutting machine |
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Application publication date: 20170111 |
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