CN106312551A - Hybrid powerrotor assemblyassembling tool - Google Patents

Hybrid powerrotor assemblyassembling tool Download PDF

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Publication number
CN106312551A
CN106312551A CN201611003798.0A CN201611003798A CN106312551A CN 106312551 A CN106312551 A CN 106312551A CN 201611003798 A CN201611003798 A CN 201611003798A CN 106312551 A CN106312551 A CN 106312551A
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CN
China
Prior art keywords
alignment pin
rotor
pin jack
hybrid power
clutch
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Granted
Application number
CN201611003798.0A
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Chinese (zh)
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CN106312551B (en
Inventor
万媛媛
汤玉辉
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Anhui Jianghuai Automobile Group Corp
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Anhui Jianghuai Automobile Group Corp
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Priority to CN201611003798.0A priority Critical patent/CN106312551B/en
Publication of CN106312551A publication Critical patent/CN106312551A/en
Application granted granted Critical
Publication of CN106312551B publication Critical patent/CN106312551B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

The invention relates to a hybrid powerrotor assembly assembling tool which comprises a press cover, a first positioning pin, a second positioning pin and a base. One end of the first positioning pin and one of the second positioning pin are both movably inserted and connected to a base. The base comprises an installing face, a tubular protrusion is arranged on the installing face, a circle of groove is formed in the upper end face of the tubular protrusion, and a supporting table is arranged at the central position of the installing face and is located in the tubular protrusion. The supporting table is lower than the lower end face of an inner side boss. The installing problem of a hybrid powerrotor and a clutch is solved, the operation is simple, an outer rotor support pressed with a rotor is placed on the base, and the influence of rotor suction is avoided. The clutch is installed in the mode that a force is exerted to the press cover, the problem of deformation of an inner support of the clutch rotor is solved, and lots of problems that a motor gap cannot be ensured due to large radial rotor run-out caused by deformation of the inner support of the rotor and motor performance and is affected are avoided.

Description

A kind of hybrid power rotor assembly assembly tooling
Technical field
The invention belongs to hybrid power assembly tool technical field, particularly relate to a kind of hybrid power rotor assembly assembler Dress.
Background technology
At present, domestic and international hybrid power be divided into the schemes such as P1, P2, P3, P4, the hybrid power of P2 scheme be by electromotor, Motor, Gearbox design are on the same axis.Under normal circumstances, P2 module is designed between electromotor and change speed gear box, wherein P2 module is integrated with housing, motor, clutch, and P2 module converts knot as motorized motions and the middle of coupling engine power Structure, it is achieved that the functions such as oil, the power output of electricity mixing and energy regenerating.
Hybrid power clutch is by engaging and disconnecting, it is achieved engine power transmits and cuts off, by control model Different, it is achieved the various operational module of car load: pure electricity, electromotor drive, start electromotor, Brake energy recovery, electromotor and electricity Machine driving jointly etc..
Hybrid power P2 module is placed in the middle of electromotor and change speed gear box, and its structure includes P2 housing 01, motor 02, clutch 03, motor 02 and clutch 03 are wrapped in P2 housing 01, in hybrid power rotor assembly includes the rotor on clutch 03 Support 031, rotor support arm 024, and the parts such as rotor 021.Rotor 021 is fitted on rotor support arm 024, The outer hub 032 of clutch welds together with rotor inner support 031.Clutch as a part for rotor assembly, by rotor, Support arm bolt 04 couples, as shown in Figure 1.
Rotor assembly assembling is divided into two steps: one, assembling rotor is with rotor support arm: rotor 021 is press fit into rotor On support arm 024, as shown in Figure 2.Two, clutch is assembled to rotor: by the installation of the rotor inner support 031 on clutch 03 Fit with rotor support arm 024 in face, and by the installing hole on rotor inner support 031 and the installing hole pair on rotor support arm 024 Together, being installed on installing hole with bolt 04 one_to_one corresponding, tighten fixing, now rotor assembly installs, as shown in Figure 3.Cause It is disassembled two parts for clutch input and output part two parts, when assembling clutch to rotor, needs Importation hand rest lived, to prevent power shaft from disengaging with output shaft.
In existing scheme, clutch directly mating part direct with outside rotor aligns, and fixes with bolt, because rotor Coordinating between inside and outside support and do not have alignment pin, complete outer round seam positions, and mating part gap is less, when being commonly installed Mainly by bolt pretightening, inside and outside for rotor support is fixed, and when assembling, clutch easily rotates.Later stage is sent out in disassembling Existing, on clutch rotor inner support deformation, assembly precision impact when secondary is assembled by this is bigger.The air gap 023 of motor is relatively Little, if the deformation of rotor inner support, rotor circular runout can be caused, finally affect motor performance output.
Summary of the invention
It is an object of the invention to provide a kind of rotor assembly assembly tooling, to solve rotor inner support on clutch because The deformation caused is installed, it is ensured that rotor radial fitted position, it is ensured that air gap is in scope of design, so that it is guaranteed that the performance of motor.
The present invention is achieved by the following technical solutions:
A kind of hybrid power rotor assembly assembly tooling, including gland, the first alignment pin, the second alignment pin and base;
One end of described first alignment pin is all actively plugged on described base with one end of described second alignment pin;
Described base includes installed surface, is provided with tubular projection on described installed surface, in the upper end of described tubular projection Face is provided with a circle groove, and the upper surface of described tubular projection is divided into inner side boss and outside boss by described groove;In described Inner convex platform laminating below side boss and rotor support arm;The maximum cylindrical of described rotor support arm is embedded in described groove;
Described inner side boss is less than described outside boss;
Be provided with support platform in the center of described installed surface, described support platform is positioned at described tubular projection;Described The height of support platform is less than the upper surface of described inner side boss;
Being provided with the first alignment pin jack and the second alignment pin jack in described groove, described first alignment pin is plugged in In described first alignment pin jack, described second alignment pin is plugged in described second alignment pin jack;
The threeth alignment pin jack corresponding with described first alignment pin jack it is provided with on described gland, and with described The 4th alignment pin jack that two alignment pin jacks are relative, described 3rd alignment pin jack is for dodging described first alignment pin End, described 4th alignment pin jack is for dodging the upper end of described second alignment pin.
Described installed surface is provided with installing hole.
Offering window on the sidewall of described tubular projection, described window is relative with described support platform.
Described support platform is tubular-shaped structures.
The lower end of described gland is provided with multiple groove, for dodging the reinforcement on rotor inner support.
The upper surface of described gland is provided with counterbore, it is simple to apply external force.
The invention has the beneficial effects as follows:
Hybrid power rotor assembly assembly tooling solves hybrid power rotor and clutch installation question, simple to operate, The rotor support arm having press-fited rotor is placed on base, it is to avoid the impact of rotor suction.
Use the mode that gland applies power that clutch is installed, the problem solving the deformation of clutch rotor inner support, keep away The rotor radial exempting to cause because of the deformation of rotor inner support is beated greatly and the motor gas-gap caused cannot ensure, affects motor The problems such as energy.
Utilize the Interface design of tooling base, frock can be used and possess the feature such as practicality, diversity, save one-tenth This, allow the utilization rate of frock maximize.
Description of reference numerals
Fig. 1 is prior art rotor assembly sectional view;
Fig. 2 is that prior art rotor support arm assembles schematic diagram;
Fig. 3 is that prior art rotor inner support assembles schematic diagram with rotor support arm;
Fig. 4 is sectional view after rotor inner support assembles with rotor support arm;
Fig. 5 rotor assembly sectional view;
Fig. 6 is rotor assembly assembly tooling exploded view of the present invention;
Fig. 7 is hybrid power rotor assembly assembling section;
Fig. 8 is enlarged drawing at the A of Fig. 7;
Fig. 9 is the structural representation of gland;
Figure 10 is the other direction structural representation of gland.
Description of reference numerals
01P2 housing, 02 motor, 03 clutch, 04 bolt, 021 rotor, 023 air gap, 024 rotor support arm, 031 Rotor inner support, the outer hub of 032 clutch, 4 bolts, 21 rotors, 211 rotor support arms, 31 rotor inner supports, 32 clutches Outer hub, 51 glands, 52 first alignment pins, 53 second alignment pins, 53 bases, 511 the 3rd alignment pin jacks, 512 the 4th alignment pins Jack, 513 grooves, 514 counterbores, 541 bottom surfaces, 542 tubular projections, 543 support platforms, boss outside 544, boss inside 545, 546 grooves, 547 installing holes, 548 windows.
Detailed description of the invention
Describing technical scheme by the following examples in detail, below example is only exemplary, only Can be used for explaining and illustrate technical scheme, and be not to be construed as the restriction to technical solution of the present invention.
The application provides a kind of hybrid power rotor assembly assembly tooling, as shown in Fig. 5 to Figure 10, including gland 51, the One alignment pin the 52, second alignment pin 53 and base 54.
One end of first alignment pin 51 is all actively plugged on base 54 with one end of the second alignment pin 52.
The base of the application is used for supporting the rotor support arm in rotor assembly.
Base 54 includes installed surface 541, is provided with tubular by protruding 542, in the tubular upper surface of protruding 542 on installed surface Being provided with a circle groove 546, the tubular upper surface of protruding 542 is divided into inner side boss 545 and outside boss 544 by groove 546;? During assembling rotor assembly, rotor support arm is placed on base, the inner convex platform laminating below inner side boss and rotor support arm; The maximum cylindrical of rotor support arm is embedded in groove;Inner side boss on base can ensure that rotor support arm horizontal positioned.
Inner side boss is less than outside boss, for coordinating with the lower surface of rotor support arm, ensures rotor support arm simultaneously Stability.
Installed surface 541 is provided with installing hole 547, it is contemplated that the practicality of the technical program, seat can be fixed on Install on table top, or be fixed on P2 module fitter's bench.
It is provided with support platform 543 in the center of installed surface, supports platform and be positioned at tubular projection;The height supporting platform is less than The upper surface of inner side boss;Support platform is tubular-shaped structures, is used for supporting the importation of clutch, it is contemplated that importation is with defeated Going out part is not an entirety, and when carrying out above-below direction and installing, easily dropping in importation, is likely to result in the damage of clutch Bad.
Offering window 548 on the tubular sidewall of protruding 542, window is relative with supporting platform, it is simple at assembling clutch Time, hold clutch input, be dragged to clutch input support on platform.
Being provided with the first alignment pin jack and the second alignment pin jack in groove, the first alignment pin is plugged in the first location In pin jack, the second alignment pin is plugged in the second alignment pin jack;
It is provided with the threeth alignment pin jack 511 corresponding with the first alignment pin jack on gland 51, and positions with second The 4th alignment pin jack 512 that pin jack is relative, the 3rd alignment pin jack is for dodging the upper end of the first alignment pin, and the 4th positions Pin jack is for dodging the upper end of the second alignment pin.
First alignment pin and the second alignment pin are used for rotor support arm and rotor inner support are installed location, prevent simultaneously from Clutch rotation when mounted.Before assembling clutch, first the first alignment pin is inserted corresponding two of rotor support arm In installing hole, then clutch is put in rotor support arm along the first alignment pin and the second alignment pin, prop up in rotor simultaneously The endoporus laminating of the cylindrical of frame and rotor support arm.
Gland is used for being pressed onto in rotor support arm clutch, it is ensured that rotor inner support coordinates face abundant with rotor support arm Laminating.When assembling, gland is placed on the end face of rotor inner support, then gland is applied pressure F, it is ensured that prop up in rotor Frame whole end face uniform stressed, prevents rotor inner support discontinuity from deforming.
The lower end of gland is provided with multiple groove 513, for dodging the reinforcement on rotor inner support.Upper end at gland Counterbore 514 it is provided with, it is simple to apply external force on face.
Gland press-fits rotor inner support to after rotor support arm cooperation face, takes gland away, bolt 4 is fixed to rotor On inside and outside rack mounting apertures, and the first alignment pin and the second alignment pin are taken away, then fix with bolt, be finally completed mixing dynamic The installation of power rotor assembly.
Below it is only the description of the preferred embodiment of the present invention, it is noted that due to the finiteness of literal expression, and Objectively there is unlimited concrete structure, for those skilled in the art, without departing from the principle of the invention On the premise of, it is also possible to making some improvements and modifications, these improvements and modifications also should be regarded as protection scope of the present invention.

Claims (6)

1. a hybrid power rotor assembly assembly tooling, it is characterised in that: include gland, the first alignment pin, the second alignment pin And base;
One end of described first alignment pin is all actively plugged on described base with one end of described second alignment pin;
Described base includes installed surface, is provided with tubular projection on described installed surface, sets in the upper surface of described tubular projection Being equipped with a circle groove, the upper surface of described tubular projection is divided into inner side boss and outside boss by described groove;Described inner side is convex Inner convex platform laminating below platform and rotor support arm;The maximum cylindrical of described rotor support arm is embedded in described groove;
Described inner side boss is less than described outside boss;
Be provided with support platform in the center of described installed surface, described support platform is positioned at described tubular projection;Described support platform Height less than the upper surface of described inner side boss;
Being provided with the first alignment pin jack and the second alignment pin jack in described groove, described first alignment pin is plugged in described In first alignment pin jack, described second alignment pin is plugged in described second alignment pin jack;
The threeth alignment pin jack corresponding with described first alignment pin jack it is provided with on described gland, and fixed with described second The 4th alignment pin jack that position pin jack is relative, described 3rd alignment pin jack is used for dodging the upper end of described first alignment pin, Described 4th alignment pin jack is for dodging the upper end of described second alignment pin.
Hybrid power rotor assembly assembly tooling the most according to claim 1, it is characterised in that: set on described installed surface It is equipped with installing hole.
Hybrid power rotor assembly assembly tooling the most according to claim 1, it is characterised in that: in described tubular projection Offering window on sidewall, described window is relative with described support platform.
Hybrid power rotor assembly assembly tooling the most according to claim 1, it is characterised in that: described support platform is tubular Structure.
Hybrid power rotor assembly assembly tooling the most according to claim 1, it is characterised in that: the lower end of described gland sets It is equipped with multiple groove, for dodging the reinforcement on rotor inner support.
Hybrid power rotor assembly assembly tooling the most according to claim 1 or 5, it is characterised in that: at described gland Counterbore it is provided with, it is simple to apply external force on upper surface.
CN201611003798.0A 2016-11-15 2016-11-15 A kind of hybrid power rotor assembly assembly tooling Active CN106312551B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109080737A (en) * 2018-09-28 2018-12-25 安徽江淮汽车集团股份有限公司 A kind of hybrid power clutch mounting tool
CN117564707A (en) * 2023-12-25 2024-02-20 东莞市百旺电机科技有限公司 Stator production device

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050050720A1 (en) * 2003-09-10 2005-03-10 Yoshiaki Asano Rotational and axial power apparatus for assembling, swaging and/or pressing threaded and/or other members
US20100125016A1 (en) * 2008-11-20 2010-05-20 Gm Global Technology Operations, Inc. Modular transmission assembly and a method of assembly
CN204236220U (en) * 2014-11-28 2015-04-01 安徽江淮汽车股份有限公司 A kind of hybrid vehicle and the connecting device between motor and power-transfer clutch thereof
CN104755298A (en) * 2012-09-25 2015-07-01 法雷奥电机设备公司 Pre-mounted module of a transmission assembly for a hybrid vehicle and method for mounting a transmission assembly
CN105108478A (en) * 2015-09-16 2015-12-02 欧朗科技(苏州)有限公司 Shell dismounting device for intelligent power management product of hybrid electric vehicle
CN205520362U (en) * 2015-12-25 2016-08-31 广州汽车集团股份有限公司 Car motor set assembling equipment

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050050720A1 (en) * 2003-09-10 2005-03-10 Yoshiaki Asano Rotational and axial power apparatus for assembling, swaging and/or pressing threaded and/or other members
US20100125016A1 (en) * 2008-11-20 2010-05-20 Gm Global Technology Operations, Inc. Modular transmission assembly and a method of assembly
CN104755298A (en) * 2012-09-25 2015-07-01 法雷奥电机设备公司 Pre-mounted module of a transmission assembly for a hybrid vehicle and method for mounting a transmission assembly
CN204236220U (en) * 2014-11-28 2015-04-01 安徽江淮汽车股份有限公司 A kind of hybrid vehicle and the connecting device between motor and power-transfer clutch thereof
CN105108478A (en) * 2015-09-16 2015-12-02 欧朗科技(苏州)有限公司 Shell dismounting device for intelligent power management product of hybrid electric vehicle
CN205520362U (en) * 2015-12-25 2016-08-31 广州汽车集团股份有限公司 Car motor set assembling equipment

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109080737A (en) * 2018-09-28 2018-12-25 安徽江淮汽车集团股份有限公司 A kind of hybrid power clutch mounting tool
CN109080737B (en) * 2018-09-28 2020-06-23 安徽江淮汽车集团股份有限公司 Hybrid clutch installs frock
CN117564707A (en) * 2023-12-25 2024-02-20 东莞市百旺电机科技有限公司 Stator production device
CN117564707B (en) * 2023-12-25 2024-04-05 东莞市百旺电机科技有限公司 Stator production device

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Address after: 230601 Anhui Province, Hefei City Industrial Park, the Peach Blossom Road No. 669

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