CN106312194A - Cutting machine for rail working and cutting method thereof - Google Patents

Cutting machine for rail working and cutting method thereof Download PDF

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Publication number
CN106312194A
CN106312194A CN201611045833.5A CN201611045833A CN106312194A CN 106312194 A CN106312194 A CN 106312194A CN 201611045833 A CN201611045833 A CN 201611045833A CN 106312194 A CN106312194 A CN 106312194A
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CN
China
Prior art keywords
rail
cutting
processing
pencil
mobile dish
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201611045833.5A
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Chinese (zh)
Inventor
陈斌
张井安
黄辉
丁雨凤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dongtai Su Zhong Electrical Machinery Co Ltd
Original Assignee
Dongtai Su Zhong Electrical Machinery Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dongtai Su Zhong Electrical Machinery Co Ltd filed Critical Dongtai Su Zhong Electrical Machinery Co Ltd
Priority to CN201611045833.5A priority Critical patent/CN106312194A/en
Publication of CN106312194A publication Critical patent/CN106312194A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D79/00Methods, machines, or devices not covered elsewhere, for working metal by removal of material

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)

Abstract

The invention discloses a cutting machine for rail working, comprising a machine body, wherein the upper end of the body is provided with a moving plate, the side of the moving plate is provided with a clamping mechanism, and the lower end of the moving plate is provided with a power mechanism; both sides of the moving plate are provided with a cushion, the side of the body is respectively provided with a limit mechanism, a cutting device and a fine cutting device and a control switch is installed on the back of the body.The cutting machine is characterized in that the moving plate and the clamping mechanism are provided at the upper end of the body; the moving plate, the positioning mechanism and the power mechanism are connected so that the clamping mechanism can be moved at the upper end of the body as needed. It can be operated easily with high working efficiency. The provided limit mechanism, cutting device and fine cutting device could not only ensure the normal cutting of the rail working but also ensure the smoothness of the cutting port during the cutting process. It has improved the cutting quality, the structure is simple, the cutting efficiency is high and the quality is guaranteed. It can be used safely and conveniently.

Description

The cutting machine of a kind of rail processing and cutting method thereof
Technical field
The invention belongs to cutting machine field, be specifically related to the cutting machine of a kind of rail processing, the invention further relates to one Plant the cutting method of the cutting machine of rail processing.
Background technology
What rail was processed has the performances such as hydrophobic, absorption, is widely used in each big industry.At present, ultrafiltration rail is added Work cut-out processing main by being accomplished manually, during operation by a workman with collar rail is processed fixing, by separately An outer workman utilize blade complete rail processing cutting, this processing mode places one's entire reliance upon manually, labor efficiency Low, product quality it is difficult to ensure that, and labour cost is big, and rail processing be usually band liner, there is fibre rope the inside, The very out-of-flatness of the rail processing after this kind of cutting method.
Domestic for rail processing automatization's cutting technique mainly have scissor cutting, laser type cutting, disk Shearing such as cuts at the mode, and the cross sectional shape impact of the facet that the most scissor cutting mode is processed for rail is relatively big, unfavorable In follow-up sealing operation;It is relatively costly for laser type cutting mode, and device volume is relatively big, and additionally cut is for rail There is damage on the surface of processing, affects product quality.
Disk cutting can be cut continuously, is conducive to improving the working (machining) efficiency of product, but due to the blade surface of circle shear Being a circle, cutting process is continuous print, and employing is once cut, and the cutting planes causing rail to be processed produces wedge-like and becomes Shape, not perfectly flat whole, the quality of production cannot ensure, to this end, it is proposed that a kind of rail processing cutting machine and cutting method, With the problem solving to mention in above-mentioned background technology.
Summary of the invention
It is an object of the invention to provide the cutting method of the cutting machine of a kind of rail processing, to solve above-mentioned background skill The problem proposed in art.
For achieving the above object, the present invention provides following technical scheme: the cutting machine of a kind of rail processing, including machine Body, the upper end of described body is provided with mobile dish, and the avris of described mobile dish is provided with clamp system, and the lower end of described mobile dish is provided with Actuating unit, the both sides of described mobile dish are provided with cushion pad, and the side of described body is separately installed with position-limit mechanism, thick cutting apparatus With fritter device, the back side of described body be provided with control switch.
Preferably, the lower end of described body is provided with universal wheel and fixing leg.
Preferably, the inner chamber of described body is provided with detent mechanism, and detent mechanism is fixed with mobile dish and is connected.
Preferably, described thick cutting apparatus, fritter the inside of device and actuating unit and be equipped with motor, and motor all with control Switch is electrically connected with.
Preferably, described thick cutting apparatus and the cutting knife lower end frittering device are equipped with scrap collecting tank.
Present invention also offers the cutting scheme of cutting machine of a kind of rail processing, specifically include following steps:
The dress of S1, rail processing: dress up pencil by what preprepared rail was processed by cutting ferrule, and by pencil ferrum What rail was processed afterbody rubber band is tied tight, is placed on afterwards on mobile dish, can ensure flushing of otch in cutting process;
The clamping of S2, rail processing: the clamping processed by the pencil rail of molding in S1 is at the bayonet socket of clamp system;
S3, spacing and location: open control switch, mobile dish is moved the spacing place to position-limit mechanism, position restrainer by detent mechanism What the pencil rail of molding was processed by structure end controls on a tangent plane, and pencil rail is processed by clamp system Locking further, it is to avoid in cutting process, rail processing is scattered;
S4, slightly cut: mobile dish moves the cutter to thick cutting apparatus, thick cutting apparatus under the effect of actuating unit and detent mechanism Running, the slow cutting that pencil rail is processed;
S5, fritter: mobile dish moves to the cutter frittering device under the effect of actuating unit and detent mechanism, fritters device Running, the pencil rail in S4 is processed incision further cut and tie;
S6, playback: after S5 terminates, mobile dish moves to S1 location under the effect of actuating unit and detent mechanism, Cut next time;
S7, receive silk: by controls switch close, and by S6 well cutting rail process degree of tightness from clamping device and receive Rise, discharge the processing of next beam combination shape rail.
Preferably, in the cutting process processed pencil rail in S4 and S5, the translational speed of mobile dish is slow, In other moving process, translational speed is slightly fast, reduces the running time, saves the energy.
The cutting machine of a kind of rail processing that the present invention provides and cutting method thereof, be provided with shifting by the upper end at body Moving plate and clamp system, and movement dish and detent mechanism and actuating unit are connected, this combinative structure can make clamp system exist The upper end of body is as desired to move, easy to operate, and its work efficiency is high;By arranging position-limit mechanism, thick cutting apparatus With fritter device, this combinative structure not only ensures the normal cutting of what rail was processed, can ensure cut end in cutting process The planarization of mouth, improves cut quality high;Present configuration is simple, and cutting efficiency is high, and quality is secure, uses secure side Just.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention;
Fig. 2 is the side-looking structural representation of the present invention.
In figure: 1 body, 2 move dish, 3 clamp systems, 4 actuating units, 5 cushion pads, 6 position-limit mechanisms, 7 thick cutting apparatus, 8 Fritter device, 9 control switches, 10 universal wheels, 11 fix leg.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Describe, it is clear that described embodiment is only a part of embodiment of the present invention rather than whole embodiments wholely.Based on Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under not making creative work premise Embodiment, broadly falls into the scope of protection of the invention.
Embodiment 1
The invention provides the cutting machine processed such as a kind of rail of Fig. 1-2, including body 1, the upper end of described body 1 is provided with Mobile dish 2, the avris of described mobile dish 2 is provided with clamp system 3, and the lower end of described mobile dish 2 is provided with actuating unit 4, described shifting The both sides of Moving plate 2 are provided with cushion pad 5, and the side of described body 1 is separately installed with position-limit mechanism 6, thick cutting apparatus 7 and fritters device 8, the back side of described body is provided with control switch 9, and the lower end of described body 1 is provided with universal wheel 10 and fixing leg 11, described The inner chamber of body 1 is provided with detent mechanism, and detent mechanism is fixing with mobile dish 2 is connected, and described thick cutting apparatus 7, fritters device 8 and The inside of actuating unit 4 is equipped with motor, and motor all with control switch 9 electric connection, described thick cutting apparatus 7 and fritter device The cutting knife lower end of 8 is equipped with scrap collecting tank.
Present invention also offers the cutting method of cutting machine of a kind of rail processing, specifically include following steps:
The dress of S1, rail processing: dress up pencil by what preprepared rail was processed by cutting ferrule, and by pencil ferrum What rail was processed afterbody rubber band is tied tight, is placed on afterwards on mobile dish, can ensure flushing of otch in cutting process;
The clamping of S2, rail processing: the clamping processed by the pencil rail of molding in S1, at the bayonet socket of clamp system, is used In position-limit mechanism, it is carried out spacing;
S3, spacing and location: open control switch, mobile dish is moved the spacing place to position-limit mechanism, position restrainer by detent mechanism What the pencil rail of molding was processed by structure end controls on a tangent plane, and pencil rail is processed by clamp system Locking further, it is to avoid in cutting process, rail processing is scattered;
S4, slightly cut: mobile dish moves the cutter to thick cutting apparatus, thick cutting apparatus under the effect of actuating unit and detent mechanism Running, the carrying out that pencil rail is processed for the first time slowly cutting, make what rail was processed incision generally remain consistent Property.
S5, fritter: mobile dish moves to the cutter frittering device under the effect of actuating unit and detent mechanism, fritters Device operate, by S4 pencil rail process incision carry out second time cut, it is ensured that rail processing otch Locate absolute planarization, improve cut quality;
S6, playback: after S5 terminates, mobile dish moves to S1 location under the effect of actuating unit and detent mechanism, Cut next time, improve cutting efficiency, save substantial amounts of time and manpower;
S7, receive silk: by controls switch close, and by S6 well cutting rail process degree of tightness from clamping device and receive Rise, discharge the processing of next beam combination shape rail.
In sum, compared with prior art, by being provided with mobile dish 2 and clamp system 3 in the upper end of body 1, and will Mobile dish 2 and detent mechanism and actuating unit 4 connect, and this combinative structure can make clamp system 3 in the upper end of body 1 according to need Moving, easy to operate, its work efficiency is high, by arranging position-limit mechanism 6, thick cutting apparatus 7 and frittering device 8, and should Combinative structure not only ensures the normal cutting of what rail was processed, can ensure to cut the planarization of port, carry in cutting process High cut quality is high, and present configuration is simple, and cutting efficiency is high, and quality is secure, safe and convenient to use.
Finally it is noted that the foregoing is only the preferred embodiments of the present invention, it is not limited to the present invention, Although being described in detail the present invention with reference to previous embodiment, for a person skilled in the art, it still may be used So that the technical scheme described in foregoing embodiments to be modified, or wherein portion of techniques feature is carried out equivalent, All within the spirit and principles in the present invention, any modification, equivalent substitution and improvement etc. made, should be included in the present invention's Within protection domain.

Claims (7)

1. a cutting machine for rail processing, including body (1), it is characterised in that: the upper end of described body (1) is provided with movement Dish (2), the avris of described mobile dish (2) is provided with clamp system (3), and the lower end of described mobile dish (2) is provided with actuating unit (4), The both sides of described mobile dish (2) are provided with cushion pad (5), and the side of described body (1) is separately installed with position-limit mechanism (6), slightly cuts Device (7) and fritter device (8), the back side of described body is provided with control switch (9).
The cutting machine of a kind of rail the most according to claim 1 processing, it is characterised in that: the lower end of described body (1) It is provided with universal wheel (10) and fixing leg (11).
The cutting machine of a kind of rail the most according to claim 1 processing, it is characterised in that: the inner chamber of described body (1) It is provided with detent mechanism, and detent mechanism is fixed with mobile dish (2) and is connected.
The cutting machine of a kind of rail the most according to claim 1 processing, it is characterised in that: described thick cutting apparatus (7), thin The inside of cutting apparatus (8) and actuating unit (4) is equipped with motor, and motor is all electrically connected with control switch (9).
A kind of rail the most according to claim 1 processing cutting machine, it is characterised in that: described thick cutting apparatus (7) and The cutting knife lower end frittering device (8) is equipped with scrap collecting tank.
6. the cutting method of the cutting machine of the rail processing described in a claim 1, it is characterised in that: specifically include following Step:
The dress of S1, rail processing: dress up pencil by what preprepared rail was processed by cutting ferrule, and by pencil ferrum What rail was processed afterbody rubber band is tied tight, is placed on afterwards on mobile dish, can ensure flushing of otch in cutting process;
The clamping of S2, rail processing: the clamping processed by the pencil rail of molding in S1 is at the bayonet socket of clamp system;
S3, spacing and location: open control switch, mobile dish is moved the spacing place to position-limit mechanism, position restrainer by detent mechanism What the pencil rail of molding was processed by structure end controls on a tangent plane, and pencil rail is processed by clamp system Locking further, it is to avoid in cutting process, rail processing is scattered;
S4, slightly cut: mobile dish moves the cutter to thick cutting apparatus, thick cutting apparatus under the effect of actuating unit and detent mechanism Running, the slow cutting that pencil rail is processed;
S5, fritter: mobile dish moves to the cutter frittering device under the effect of actuating unit and detent mechanism, fritters device Running, the pencil rail in S4 is processed incision further cut and tie;
S6, playback: after S5 terminates, mobile dish moves to S1 location under the effect of actuating unit and detent mechanism, Cut next time;
S7, receive silk: by controls switch close, and by S6 well cutting rail process degree of tightness from clamping device and receive Rise, discharge the processing of next beam combination shape rail.
The cutting method of the cutting machine of a kind of rail the most according to claim 6 processing, it is characterised in that: at S4 and S5 In in cutting process to the processing of pencil rail, the translational speed of mobile dish is slow, translational speed in other moving process Slightly fast, reduce the running time, save the energy.
CN201611045833.5A 2016-11-24 2016-11-24 Cutting machine for rail working and cutting method thereof Pending CN106312194A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201611045833.5A CN106312194A (en) 2016-11-24 2016-11-24 Cutting machine for rail working and cutting method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201611045833.5A CN106312194A (en) 2016-11-24 2016-11-24 Cutting machine for rail working and cutting method thereof

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CN106312194A true CN106312194A (en) 2017-01-11

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CN201611045833.5A Pending CN106312194A (en) 2016-11-24 2016-11-24 Cutting machine for rail working and cutting method thereof

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110540359A (en) * 2019-10-05 2019-12-06 扬州市君瑞企业管理有限公司 Radiation-proof glass tube splitting machine

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS56139863A (en) * 1980-04-02 1981-10-31 Shinko Kogyo Kk Grinding mechanism of cutter grainding machine
CN102744742A (en) * 2012-07-19 2012-10-24 施吉中 Multifunctional ultrafiltration membrane module cutter
CN204171462U (en) * 2014-10-28 2015-02-25 浙江德盛铁路器材股份有限公司 A kind of liftable rail cutter sweep
CN204171437U (en) * 2014-10-28 2015-02-25 浙江德盛铁路器材股份有限公司 A kind of planer-type rail cutter sweep
CN204954369U (en) * 2015-07-01 2016-01-13 浙江畅尔智能装备股份有限公司 Tile lid automatic production line

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS56139863A (en) * 1980-04-02 1981-10-31 Shinko Kogyo Kk Grinding mechanism of cutter grainding machine
CN102744742A (en) * 2012-07-19 2012-10-24 施吉中 Multifunctional ultrafiltration membrane module cutter
CN204171462U (en) * 2014-10-28 2015-02-25 浙江德盛铁路器材股份有限公司 A kind of liftable rail cutter sweep
CN204171437U (en) * 2014-10-28 2015-02-25 浙江德盛铁路器材股份有限公司 A kind of planer-type rail cutter sweep
CN204954369U (en) * 2015-07-01 2016-01-13 浙江畅尔智能装备股份有限公司 Tile lid automatic production line

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110540359A (en) * 2019-10-05 2019-12-06 扬州市君瑞企业管理有限公司 Radiation-proof glass tube splitting machine

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