CN106311324A - Method for preparing molecular sieve based catalyst - Google Patents
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- C01B39/00—Compounds having molecular sieve and base-exchange properties, e.g. crystalline zeolites; Their preparation; After-treatment, e.g. ion-exchange or dealumination
- C01B39/02—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof; Direct preparation thereof; Preparation thereof starting from a reaction mixture containing a crystalline zeolite of another type, or from preformed reactants; After-treatment thereof
- C01B39/04—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof; Direct preparation thereof; Preparation thereof starting from a reaction mixture containing a crystalline zeolite of another type, or from preformed reactants; After-treatment thereof using at least one organic template directing agent, e.g. an ionic quaternary ammonium compound or an aminated compound
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- C01B39/06—Preparation of isomorphous zeolites characterised by measures to replace the aluminium or silicon atoms in the lattice framework by atoms of other elements, i.e. by direct or secondary synthesis
- C01B39/08—Preparation of isomorphous zeolites characterised by measures to replace the aluminium or silicon atoms in the lattice framework by atoms of other elements, i.e. by direct or secondary synthesis the aluminium atoms being wholly replaced
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Abstract
The invention relates to a method for preparing a molecular sieve based catalyst. The method comprises the following steps: mixing and hydrolyzing a silicon source, a template agent, a mineralizer, water and ethanol at normal temperature; slowly adding a mixture of a titanium source and the residual silicon source into the hydrolyzed silicon hydroxide solution under rapid stirring, and forming gel; transferring the gel into a crystallization kettle for crystallization; washing, filtering and roasting a crystallized molecular sieve so as to remove the template agent, wherein the calcination temperature is 500-600 DEG C, and the calcination time is 4-6 hours to obtain the composite porous molecular sieve based catalyst. The catalyst is simple in preparation process and high in production efficiency; and moreover, because the molecular sieve structure contains organic functional groups and composite pores with hydrophobic property and carbon deposition resistance, the catalyst is excellent in hydrophobic property and mass transfer performance and high in activity, selectivity and stability, and can be used in the process of producing corresponding epoxides through olefin epoxidation by taking H2O2, ethylbenzene hydroperoxide, isopropylbenzene hydroperoxide, tert-butyl hydroperoxide and the like as oxidizing agents.
Description
Technical field
The invention belongs to chemical technology field, relate to the preparation method of a kind of molecular sieve catalyst, specifically, particularly to logical
Cross hydrothermal crystallizing method by four-coordination active titanium species and the Si-(CH containing organo-functional group2)n1-Si、Si-O-Si(R4)n2With
Ti-O-Si(R4)n2Assemble in situ is in the molecular sieve catalyst with composite pore structural.
Background technology
The hydroxylating etc. of selective oxidation, the ammoxidation of ketone/aldehyde and the aromatic hydrocarbons of hydro carbons is respectively provided with by titanium porous molecular sieve materials
Good catalysis activity, can be as the catalyst of alkene epoxidation He other multiple reaction, before having wide commercial Application
Scape.
Through retrieval, patent US4410501 makes public for the first time the synthetic method of TS-1 molecular sieve.The method is with tetrapropyl hydrogen-oxygen
Changing the aqueous solution of ammonium, organic titanate and organosilicon acid esters is that titanium silicon mixed colloidal solution prepared by raw material, then brilliant by hydro-thermal
It is combined to HTS.Owing to TS-1 molecular sieve is incorporated into molecule sieve skeleton the transition metal titanium atom with feature of appraising at the current rate
Frame, defines the oxidation reduction catalyst with selectional feature, has good catalytic oxidation performance.This molecular sieve is from 1983
Since year synthesis first, with H2O2Ammoxidation (EP 0267362), alkene epoxidation (EP for the ketone of oxidant
1100119), the field such as hydroxylating (US 4396783) of aromatic hydrocarbons has shown good commercial Application potentiality.
For the epoxidation reaction of olefin and its derivatives, owing to TS-1 is the micro-pore zeolite with MFI structure, aperture
It is about 0.55nm, is limited to the use of with H2O2Prepare for oxidizer catalytic epoxidation propylene in the technique of expoxy propane.When with bigger chi
Very little organic peroxide, if hydrogen peroxide ethylbenzene and cumyl hydroperoxide are oxidizing propylene and bigger alkene
Time, TS-1 is almost without catalysis activity.And with H2O2For oxidant, TS-1 molecular sieve is the Selective Oxidation of catalyst
In, it is desirable to catalyst has certain hydrophobicity, it is simple to make the organic reactant with hydrophobic property adsorb at catalyst surface
On react, and generate heavier component be difficult to adhere on a catalyst and affect activity and the stability of catalyst.Logical
HTS prepared in the case of Chang has certain hydrophobicity, but this hydrophobicity is relatively weak, does not have generation
The molten carbon ability of heavier component, catalyst easily inactivates, poor stability.
When patent US 4367342 and US3923843 discloses with the amorphous silica of titaniferous for catalyst, peroxide
Changing hydrogen ethylbenzene can be expoxy propane by epoxidation of propylene.But the amorphous silica carrier specific surface area owing to being used is little,
Ti content is low, and catalyst surface hydrophobicity is poor, and product expoxy propane easily at its surface ring opening hydrolysis and gathers further
Symphysis becomes the polymer of larger molecular weight to be attached to catalyst surface, affects the catalyst selectivity to expoxy propane, goes forward side by side
One step causes catalysqt deactivation.Therefore, such catalyst cannot be competent at macrocyclic efficient propylene catalytic epoxidation system.
Patent CN1500004A and CN 1248579A disclose with cumyl hydroperoxide or hydrogen peroxide ethylbenzene for oxidation
Agent, Selective Oxidation of Propylene can be become expoxy propane by Ti-MCM41 mesoporous molecular sieve catalyst.But for improving Ti-MCM41 catalysis
The hydrophobicity of agent, after molecular sieve catalyst end of synthesis, needs to use sillylation reagent to carry out catalyst additionally
Silylanizing process so that the production process of catalyst is loaded down with trivial details, inefficiency, manufacturing cost is high.
Through retrieval, it was found that Nature magazine (1994,368,321) describes another and has meso-hole structure spy
The titanium-containing molecular sieve catalyst (Ti-HMS) levied.Compared with Ti-MCM41, Ti-HMS has superior technique economy.But Ti-
HMS catalysis material is due to catalyst active center's skewness, and surface hydrophobic is poor, with organic peroxide as oxidant
When carrying out alkene epoxidation, product yield is low, poor catalyst stability, and deactivation rate is fast.
Therefore, for molecular sieve catalyst, in particular for the molecular sieve catalyst of epoxidation reaction of olefines, except titanium
Outside the existence form of species, its pore passage structure and surface hydrophobic are also the key factors affecting its catalytic performance.Pore passage structure
Determine applicable raw material and product molecule size, and surface hydrophobic determines the selectivity of product.Therefore, fabricated in situ
There is composite pore structural and the good novel molecular sieve catalyst of surface hydrophobic is the developing direction of olefin epoxidation catalysts.
Summary of the invention
It is big that the technical problem to be solved in the present invention is to provide a kind of aperture, and has the selectivity of excellence and dividing of stability
The preparation method of sub-sieve catalyst.
For solving above-mentioned technical problem, the technical scheme is that described synthetic method comprises the steps: that (1) will
Silicon source Si (OR1)4、(R2O)3Si-(CH2)n1-Si(OR3)3(R4)n2Si(OR5)4-n2The 1/4 of total amount~4/5 and whole template
Agent [(CH3)3CH3(CH2)n3N+]X-, mineralizer [(CH3C n4H 2n4)4NH4]+OH-And the mixture of water and ethanol enters at normal temperatures
Row mixed hydrolysis;(2) after hydrolysis terminates, by titanium source Ti (OR6)4It is slowly added under fast stirring with the mixture in excess silicon source
In silicon hydroxide solution after hydrolysis, carry out plastic, gelling temperature-5~60 DEG C;(3) transfer to crystallizing kettle enters by colloid
Row crystallization, crystallization temperature 100~160 DEG C, crystallization time 1~72 hours;(4) carry out the molecular sieve after crystallization washing, filtering
And roasting is to remove template, sintering temperature 500~600 DEG C, roasting 4~6 hours, obtain composite holes molecular sieve catalyst.
Further, the 1/3~3/4 of Zhan Gui source, the silicon source total amount added in described step (1);In described step (2)
Gelling temperature is 10~30 DEG C;Crystallization temperature in described step (3) is 120 DEG C, and crystallization time is 12~40 hours;Described step
Suddenly the sintering temperature in (4) is 550 DEG C.
It is an advantage of the current invention that:
(1) molecular sieve catalyst of the present invention, the quaternary ammonium salt using relatively macromole size is template so that it is at organic hydroxide
Under the mineralization of ammonium, fabricated in situ contains the composite holes catalysis material of mesopore-macropore structure, makes it possible to be applicable to different points
The olefin hydrocarbon molecules of sub-size and corresponding epoxidation product, and solve mass transfer problem;Secondly, with the silicon source containing organo-functional group
Part substituted for silicon acid esters, makes the HTS of synthesis not only have Si-O-Si key, a Si-O-Ti key, but also have hydrophobic and
Molten carbon functional Si-(CH2)n1-Si、Si-O-Si(R4)n2With Ti-O-Si (R4)n2Functional group, so that catalyst has excellence
Selectivity and stability;
(2) synthetic method of the molecular sieve catalyst of the present invention, uses and is loaded into active titanium species and the one of organo-functional group in situ
Step synthetic method, significantly reduces production cost and the production cycle of molecular sieve catalyst, makes industrialized production be more feasible
And economy.
Detailed description of the invention
The following examples can make professional and technical personnel that the present invention is more fully understood, but the most therefore by this
Bright it is limited among described scope of embodiments.
Embodiment 1
Under the gentle agitation of room, add the silicon source tetraethyl orthosilicate of total amount 70%, two (triethoxysilyl) methane by accounting for plan
Template cetyl trimethylammonium bromide, mineralizer tetraethyl hydroxide is joined with the mixed solution of trimethyoxysilane
The mixed solution of ammonium and water is hydrolyzed, forms colourless transparent solution I;By residue 30% silicon source tetraethyl orthosilicate, two
Shape is fully mixed with titanium source butyl titanate again after (triethoxysilyl) methane and trimethyoxysilane mixing
Become mixed solution II;Under-5 DEG C and quick stirring, solution II is slowly added in solution I, forms light yellow transparent solution,
And continue to stir 1 hour, it is designated as solution III;Solution III is transferred to carry out in stainless steel autoclave Crystallizing treatment, crystallization temperature
140 DEG C, crystallization time 72 hours.The pH value carry out the molecular sieve after crystallization filtering, washing to filtrate is 7~8, then exists
Dry 12 hours for 110 DEG C, 550 DEG C of roastings 5 hours, obtain the composite holes molecular sieve catalyst of very hydrophobic.
During above-mentioned system with molecular sieve for preparing is standby, the component relationship of the amount of each material is [(CH3)3CH3 (CH2)15N+]Br- :
[(CH3CH2)4NH4]+OH-:Si(OC2H5)4:(C2H5O)3Si-CH2-Si(OC2H5)3: CH3Si(OCH3)3 :Ti(OC4H9)4:H2O
=0.3:0.4:1:0.3:0.1:0.04:10(mol ratio).
Ultraviolet-visible (UV-Vis) spectrum spectrogram of this molecular sieve catalyst has stronger absworption peak at about 215 nm,
Absworption peak is not had at other wavelength.Its infrared (FT-IR) spectrum spectrogram is at 960cm-1There is an obvious absworption peak at place.
95% embodiment 2
Compared with embodiment 1, simply during system with molecular sieve for preparing is standby, reduce the addition of butyl titanate.The amount of each material
Component relationship is [(CH3)3CH3(CH2)15N+]Br- : [(CH3CH2)4NH4]+OH-:Si(OC2H5)4:(C2H5O)3Si-CH2-Si
(OC2H5)3: CH3Si(OCH3)3 :Ti(OC4H9)4:H2O=0.3:0.4:1:0.3:0.1:0.03:10(mol ratio).
Ultraviolet-visible (UV-Vis) spectrum spectrogram of this molecular sieve catalyst has stronger absworption peak at about 215 nm,
Absworption peak is not had at other wavelength.Its infrared (FT-IR) spectrum spectrogram is at 960cm-1There is an obvious absworption peak at place.
The aperture size in the hole of more than 95% is more than 2nm.
Embodiment 3
Compared with embodiment 1, simply during system with molecular sieve for preparing is standby, reduce (C2H5O)3Si-CH2-Si(OC2H5)3Addition.
The component relationship of the amount of each material is [(CH3)3CH3(CH2)15N+]Br- : [(CH3CH2)4NH4]+OH-:Si(OC2H5)4:
(C2H5O)3Si-CH2-Si(OC2H5)3: CH3Si(OCH3)3 :Ti(OC4H9)4:H2O =0.3:0.4:1:0.2: 0.1:0.04:
10(mol ratio).
Ultraviolet-visible (UV-Vis) spectrogram of this molecular sieve catalyst has stronger absworption peak at about 215 nm, at it
Absworption peak is not had at its wavelength.Its infrared spectrum spectrogram (FT-IR) is at 960cm-1There is an obvious absworption peak at place.95% with
On the aperture size in hole more than 2nm.
Embodiment 4
Compared with embodiment 1, simply during system with molecular sieve for preparing is standby, adjust template and the addition of mineralizer.Each material
The component relationship of amount is [(CH3)3CH3(CH2)15N+]Br- : [(CH3CH2)4NH4]+OH-:Si(OC2H5)4:(C2H5O)3Si-
CH2-Si(OC2H5)3: CH3Si(OCH3)3 :Ti(OC4H9)4:H2O=0.4:0.3:1:0.3:0.1:0.04:10(mol ratio).
Ultraviolet-visible (UV-Vis) spectrogram of this molecular sieve catalyst has stronger absworption peak at about 215 nm, at it
Absworption peak is not had at its wavelength.Its infrared spectrum spectrogram (FT-IR) is at 960cm-1There is an obvious absworption peak at place.95% with
On the aperture size in hole more than 2nm.
Embodiment 5
Compared with embodiment 1, simply during system with molecular sieve for preparing is standby, by (C2H5O)3Si-CH2-Si(OC2H5)3Replace with
(C2H5O)3Si-CH2CH2-Si(OC2H5)3, the component relationship of the amount of each material is: [(CH3)3CH3 (CH2)15N+]Br- :
[(CH3CH2)4NH4]+OH-:Si(OC2H5)4:(C2H5O)3Si-CH2CH2-Si(OC2H5)3: CH3Si(OCH3)3 :Ti(OC4H9)4:
H2O=0.3:0.4:1:0.3:0.1:0.04:10(mol ratio).
Ultraviolet-visible (UV-Vis) spectrogram of this molecular sieve catalyst has stronger absworption peak at about 215 nm, at it
Absworption peak is not had at its wavelength.Its infrared spectrum spectrogram (FT-IR) is at 960cm-1There is an obvious absworption peak at place.95% with
On the aperture size in hole more than 2nm.
Embodiment 6
Compared with embodiment 1, simply during system with molecular sieve for preparing is standby, by CH3Si(OCH3)3Replace with (CH3)2Si(OCH3)2, respectively
The component relationship of the amount of material is: [(CH3)3CH3 (CH2)15N+]Br- : [(CH3CH2)4NH4]+OH-:Si(OC2H5)4:
(C2H5O)3Si-CH2-Si(OC2H5)3: (CH3)2Si(OCH3)2 :Ti(OC4H9)4:H2O =0.3:0.4:1:0.3: 0.1:
0.04:10(mol ratio).
Ultraviolet-visible (UV-Vis) spectrum spectrogram of this molecular sieve catalyst has stronger absworption peak at about 215 nm,
Absworption peak is not had at other wavelength.Its infrared (FT-IR) spectrum spectrogram is at 960cm-1There is an obvious absworption peak at place.
The aperture size in the hole of more than 95% is more than 2nm.
Embodiment 7~9
Molecular sieve catalyst prepared by embodiment 1~3 is carried out performance evaluation: at a band mechanical agitation and external jacket electric furnace
Carrying out in the 1L stainless steel autoclave of heating, the outer set electric furnace automatic temp controller that adds of reaction temperature is adjusted.Dense with weight
Degree be the ethylbenzene solution of the hydrogen peroxide ethylbenzene (EBHP) of 30% be oxidant, the addition of 30wt%EBHP oxidation solution is 400g,
The addition of propylene is 185g, and the addition of molecular sieve catalyst is 8 g, reaction temperature 95 DEG C, reaction pressure 3.6MPa, reaction
Time 3h.The catalytic performance test of molecular sieve catalyst the results are shown in Table 1.
In table 1, the result of embodiment 7~9 corresponds respectively to the molecular sieve catalyst as prepared by embodiment 1~3.
Embodiment 10~12
Molecular sieve catalyst prepared by embodiment 4~6 is carried out performance evaluation: at a band mechanical agitation and external jacket electric furnace
Carrying out in the 1L stainless steel autoclave of heating, the outer set electric furnace automatic temp controller that adds of reaction temperature is adjusted.Dense with weight
Degree be the cumene solution of the cumyl hydroperoxide (CHP) of 40% be oxidant, the addition of 40wt%CHP oxidation solution is
350g, the addition of propylene is 195g, and the addition of molecular sieve catalyst is 10 g, and reaction temperature is 90 DEG C, reaction pressure
3.5MPa, the response time is 3h.The catalytic performance test of molecular sieve catalyst the results are shown in Table 2.
In table 2, the result of embodiment 10~12 corresponds respectively to the molecular sieve catalyst as prepared by embodiment 4~6.
Embodiment 13~15
Molecular sieve catalyst prepared by embodiment 1~3 is carried out performance evaluation: at a band mechanical agitation and external jacket electric furnace
Carrying out in the 1L stainless steel autoclave of heating, the outer set electric furnace automatic temp controller that adds of reaction temperature is adjusted.Dense with weight
Degree be the ethylbenzene solution of the hydrogen peroxide ethylbenzene (EBHP) of 30% be oxidant, the addition of 30wt%EBHP oxidation solution is 350g,
The addition of 1-butylene is 215g, and the addition of molecular sieve catalyst is 7.5 g, reaction temperature 90 DEG C, reaction pressure 2.5MPa,
Response time 3h.The catalytic performance test of molecular sieve catalyst the results are shown in Table 3.
In table 3, the result of embodiment 13~15 corresponds respectively to the molecular sieve catalyst as prepared by embodiment 1~3.
Comparative example 1
Under the gentle agitation of room, join template cetyl front three by accounting for the silicon source tetraethyl orthosilicate intending adding total amount 70%
The mixed solution of base ammonium bromide, mineralizer tetraethyl ammonium hydroxide and water is hydrolyzed, forms colourless transparent solution I;Will be surplus
Yu 30% silicon source tetraethyl orthosilicate and titanium source butyl titanate carry out being mixed thoroughly to form mixed solution II;At-5 DEG C with fast
Under speed stirring, solution II is slowly added in solution I, forms light yellow transparent solution, and continue to stir 1 hour, be designated as molten
Liquid III;Solution III is transferred to carry out in stainless steel autoclave Crystallizing treatment, crystallization temperature 140 DEG C, crystallization time 72 hours;Will
The pH value that molecular sieve after crystallization carries out filtering, wash to filtrate is 7~8, then dries 12 hours at 110 DEG C, 550 DEG C of roastings
5 hours, i.e. prepare contrast molecular sieve catalyst.
During above-mentioned system with molecular sieve for preparing is standby, the component relationship of the amount of each material is [(CH3)3CH3 (CH2)15N+]Br- :
[(CH3CH2)4NH4]+OH-:Si(OC2H5)4: Ti(OC4H9)4:H2O=0.3:0.4:1:0.04:10(mol ratio).
Ultraviolet-visible (UV-Vis) spectrum spectrogram of this molecular sieve catalyst has stronger absworption peak at about 220 nm,
Also with the presence of a more weak absworption peak at 260nm.Its infrared (FT-IR) spectrum spectrogram is at 960cm-1Place has one significantly to absorb
Peak.The aperture size in the hole of more than 85% is more than 2nm.
Comparative example 2
Compared with comparative example 1, simply template cetyl trimethylammonium bromide is replaced with Tetradecyl Trimethyl Ammonium Bromide,
Mineralizer tetraethyl ammonium hydroxide replaces with Tetramethylammonium hydroxide, and other is constant.
The component relationship of the amount of each material is [(CH3)3CH3 (CH2)13N+]Br- : [(CH3)4NH4]+OH-:Si
(OC2H5)4: Ti(OC4H9)4:H2O=0.3:0.4:1:0.04:10(mol ratio).
Ultraviolet-visible (UV-Vis) spectrogram of this molecular sieve catalyst has stronger absworption peak at about 220 nm,
Also with the presence of a more weak absworption peak at 260nm.Its infrared spectrum spectrogram (FT-IR) is at 960cm-1Place has one significantly to absorb
Peak.The aperture size in the hole of more than 80% is more than 2nm.
Comparative example 3,4
Molecular sieve catalyst as prepared by comparative example 1,2 is carried out catalytic performance test by the evaluation methodology of embodiment 7~9,
Evaluation result is shown in Table 1.In table 1, the result of comparative example 3,4 corresponds respectively to the molecular sieve catalyst as prepared by comparative example 1,2.
Comparative example 5,6
By the evaluation methodology of embodiment 10~12, the molecular sieve catalyst as prepared by comparative example 1,2 is carried out catalytic performance comment
Valency, evaluation result is shown in Table 2.In table 2, the result of comparative example 5,6 corresponds respectively to the molecular sieve catalytic as prepared by comparative example 1,2
Agent.
Table 1
As can be seen from the above table, the molecular sieve catalyst of embodiment 1~3 compared with the molecular sieve catalyst of comparative example 1 and 2, its
Catalyst performance is better than comparative example, EBHP conversion ratio and expoxy propane and selects equal > 99%.
Table 2
As can be seen from the above table, the molecular sieve catalyst of embodiment 4~6 compared with the molecular sieve catalyst of comparative example 1 and 2, its
Catalyst performance is better than comparative example, EBHP conversion ratio and expoxy propane and selects equal > 99%.
Table 3
As can be seen from the above table, the catalyst performance of the molecular sieve catalyst of embodiment 1~3 is more excellent, its EBHP conversion ratio and ring
Oxygen butane selects equal > 99%.
The ultimate principle of the present invention and principal character and advantages of the present invention have more than been shown and described.The skill of the industry
The art personnel simply explanation it should be appreciated that the present invention is not restricted to the described embodiments, described in above-described embodiment and description
The principle of the present invention, without departing from the spirit and scope of the present invention, the present invention also has various changes and modifications, these
Changes and improvements both fall within scope of the claimed invention.Claimed scope by appending claims and
Its equivalent defines.
Claims (2)
1. the synthetic method of a molecular sieve catalyst, it is characterised in that: described synthetic method comprises the steps:
(1) by silicon source Si (OR1)4、(R2O)3Si-(CH2)n1-Si(OR3)3(R4)n2Si(OR5)4-n21/4~4/5 He of total amount
All template [(CH3)3CH3(CH2)n3N+]X-, mineralizer [(CH3C n4H 2n4)4NH4]+OH-And the mixture of water and ethanol exists
Mixed hydrolysis is carried out under room temperature;
(2) after hydrolysis terminates, by titanium source Ti (OR6)4After being slowly added into hydrolysis under fast stirring with the mixture in excess silicon source
Silicon hydroxide solution in, carry out plastic, gelling temperature-5~60 DEG C;
(3) colloid is transferred to carry out in crystallizing kettle crystallization, crystallization temperature 100~160 DEG C, crystallization time 1~72 hours;
(4) carry out the molecular sieve after crystallization washing, filter and roasting is to remove template, sintering temperature 500~600 DEG C, roast
Burn 4~6 hours, obtain composite holes molecular sieve catalyst.
The synthetic method of molecular sieve catalyst the most according to claim 1, it is characterised in that: described step (1) adds
Zhan Gui source, silicon source total amount 1/3~3/4;Gelling temperature in described step (2) is 10~30 DEG C;In described step (3)
Crystallization temperature is 120 DEG C, and crystallization time is 12~40 hours;Sintering temperature in described step (4) is 550 DEG C.
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