CN106298162A - Flat wire vertical winding reactor and preparation method thereof - Google Patents

Abstract

The invention discloses a kind of Flat wire vertical winding reactor, have ring structure iron core and Flat wire vertical winding coil, Flat wire vertical winding coil uniform winding is in ring structure iron core periphery；Ring structure iron core includes the first element and the second element, the first element and the bonding of the second element, constitutes the ringwall structure of independent completion.The invention also discloses Flat wire vertical winding reactor manufacture method.

Description

Flat wire vertical winding reactor and preparation method thereof

Technical field

The present invention relates to a kind of Flat wire vertical winding reactor, a kind of have an independent ring structure iron core Reactor.Additionally, the present invention also relates to a kind of Flat wire vertical winding reactor manufacture method.

Background technology

As it is shown in figure 1, a traditional reactor 10, comprise a circular iron core 12, and around line Circle 11；Due to the ringwall enclosed construction of circular iron core 12, coil 11 must rely on manpower that wire 11 is pierced into ferrum The central hole of core 12 passes again, repeatedly performs, and is slowly wound around wire 11.

When the demand of reactor is the product being applicable to big electric current, wire become the most harder after, people Power is wound around and becomes more and more difficulty, even can not perform.

Summary of the invention

For the drawbacks described above of conventional reactor, according to embodiments of the invention, it is desirable to provide a kind of wire Become the most harder after, manpower is wound around and also can easily perform, it is adaptable to the Flat wire vertical winding reactance of big electric current Device.

According to embodiment, a kind of Flat wire vertical winding reactor that the present invention provides, its innovative point is have Ring structure iron core and Flat wire vertical winding coil, Flat wire vertical winding coil uniform winding is in ring structure iron core periphery；Ring-like ferrum Core includes the first element and the second element, the first element and the bonding of the second element, constitutes the ring of independent completion Wall construction.

According to an embodiment, in the present invention aforementioned Flat wire vertical winding reactor, Flat wire vertical winding coil has One the end of a thread and second the end of a thread, first the end of a thread and second the end of a thread are that upper and lower para-position disposes.

According to an embodiment, in the present invention aforementioned Flat wire vertical winding reactor, the shape of ring structure iron core top view Shape is circular or oval.

According to an embodiment, in the present invention aforementioned Flat wire vertical winding reactor, comprise fixed cell further, This fixed cell has ring-like pedestal, is provided with plurality of bump below ring-like pedestal；When fixed cell is inserted Being fixed in above Flat wire vertical winding coil or lower section, each projection is placed in two adjacent Flat wire vertical coilings respectively Between circle, make Flat wire vertical winding coil be uniformly distributed in the ringwall structure of annular core, and hold-in winding is wound around Between certain interval.

According to an embodiment, in the present invention aforementioned Flat wire vertical winding reactor, comprise fixed flat planar further, The bottom of Flat wire vertical winding coil is fixed on fixed flat planar by viscose glue or covered wire, makes Flat wire vertical winding coil It is evenly distributed, and the certain interval between hold-in winding coiling.

According to embodiment, a kind of Flat wire vertical winding reactor manufacture method that the present invention provides, comprise following step Rapid:

Prepare Flat wire vertical winding coil；

Prepare the first element and second element of ring structure iron core；

Flat wire vertical winding coil penetrates the first element of ring structure iron core；

By bonding to the second element and first element of ring structure iron core；

Being upheld by Flat wire vertical winding coil makes evenly around whole ring structure iron core, prepares Flat wire vertical winding reactor.

Relative to prior art, when the demand of reactor is the product being applicable to big electric current, wire becomes After the most harder, manpower is wound around and becomes more and more difficulty, when even can not perform, by the present invention Technical scheme, only need first be penetrated by Flat wire vertical winding coil the first element of ring structure iron core, then by ring-like ferrum Second element and first element of core are bonding, then make the extension of Flat wire vertical winding coil evenly around whole ring Shaped iron core, constitutes Flat wire vertical winding reactor, easily overcomes the defect that prior art exists.

Accompanying drawing explanation

Fig. 1 is traditional reactor axonometric chart.

Fig. 2 A is the axonometric chart of the Flat wire vertical winding coil that the present invention uses.

Fig. 2 B is the axonometric chart of the ring structure iron core that the present invention uses.

Fig. 2 C is the axonometric chart of Flat wire vertical winding reactor of the present invention.

Fig. 3 A is the axonometric chart of the ring structure iron core that the present invention uses.

Fig. 3 B is the axonometric chart of the raw material one of the ring structure iron core that the present invention uses.

Fig. 3 C is the axonometric chart of the raw material two of the ring structure iron core that the present invention uses.

Fig. 4 A is the axonometric chart of the oval-shaped iron core that the present invention uses.

Fig. 4 B is the axonometric chart of the raw material of the oval-shaped iron core that the present invention uses.

Fig. 5 A is the structural representation of the fixed cell that the present invention uses.

Fig. 5 B is the structural representation of the Flat wire vertical winding reactor that the present invention uses.

Fig. 5 C is the structural representation of the Flat wire vertical winding reactor external reinforcement cell that the present invention uses.

Fig. 6 A is the structural representation of the fixed flat planar that the present invention uses.

Fig. 6 B is the structural representation of the Flat wire vertical winding reactor that the present invention uses.

Fig. 6 C is the structural representation of the additional fixed flat planar of Flat wire vertical winding reactor that the present invention uses.

Wherein: 10 is reactor；12 is iron core；11 is coil；21 is Flat wire vertical winding coil；211 are First the end of a thread；212 is second the end of a thread；213 is center through hole；22 is ring structure iron core；22A is semicircular rings Wall；22B is semicircle ringwall；22C is 3/4ths circular ringwalls；22D is quadrant shape ringwall； 23 is ring structure iron core；23A is the first U-loop wall；23B is the second U-loop wall；25 is fixed cell；25A For circular base；25B is projection；26 is fixed flat planar.

Detailed description of the invention

Below in conjunction with the accompanying drawings and specific embodiment, the present invention is expanded on further.These embodiments are interpreted as It is merely to illustrate the present invention rather than limits the scope of the invention.Reading what the present invention recorded After content, the present invention can be made various changes or modifications by those skilled in the art, these equivalence changes The scope of the claims in the present invention is fallen into equally with modifying.

Embodiment 1

As shown in Figure 2 A, the present embodiment use Flat wire vertical winding coil 21 using flat-shaped enamel-covered wire as wire, Being wound around along direction of standing and become Flat wire vertical winding coil, this coil has first the end of a thread 211 and second the end of a thread 212.There is a center through hole 213 centre after coil is wound around, it is provided that ring structure iron core 22 is by using.

As shown in Figure 2 B, ring structure iron core 22 presents a complete free ring wall construction.

As shown in Figure 2 C, the Flat wire vertical winding reactor that the present embodiment provides, is to be pacified by Flat wire vertical winding coil 21 Being placed in ring structure iron core 22 ringwall periphery, uniform ring is constituted around the periphery of whole iron core.Ring structure iron core 22 It is made up of two parts, first by Flat wire vertical winding coil 21 center through hole 213, through the first of ring structure iron core Element 22A, ring structure iron core 22 first element 22A is bonding with the second element 22B of ring structure iron core, then Flat wire vertical winding coil 21 is pulled open extension, makes uniform ring be around in around the complete ringwall of ring structure iron core 22, structure Become the Flat wire vertical winding reactor 20 of the present invention.Fig. 2 C display Flat wire vertical winding coil 21 have first the end of a thread 211 with Second the end of a thread 212, first described the end of a thread 211 and second the end of a thread 212, after ring structure iron core, first The end of a thread 211 disposes in upper and lower para-position with second the end of a thread 212.

Embodiment 2

As shown in Figure 3A, the ring structure iron core 22 that the present embodiment uses presents a circular rings wall construction, is One complete independent circular rings wall construction.

Fig. 3 B display ring structure iron core 22 presents a circular rings wall construction, can be via two semicircular rings Wall is constituted；I.e. it is bonded by the first semicircle ringwall 22B of semicircle ringwall 22A and second.

Fig. 3 C display ring structure iron core 22 can also be through one 3/4ths circular ringwall 22C and quadrant Shape ringwall 22D, two parts are bonded.This is only citing, as long as ring structure iron core 22 arranges an opening, Flat wire vertical winding coil 21 is provided to be inserted in, then by the most permissible for opening portion bonding.

Embodiment 3

Fig. 4 A display ring structure iron core 23 presents a vesica piscis wall construction, can be via two U-loops Wall is constituted, and the i.e. first U-loop wall 23A and the second U-loop wall 23B is bonded.

Fig. 4 B shows that the first U-loop wall 23A and second U-loop wall 23B two parts are bonding, may be constructed The vesica piscis wall construction 23 of Fig. 4 A.This is merely illustrative of, as long as ring structure iron core 23 arranges an opening, Flat wire vertical winding coil 21 is provided to be inserted in, then by the most permissible for opening portion bonding.

Embodiment 4

Fig. 5 A shows a fixed cell 25, by being electrically insulated made by material；Comprise a circular base 25A, lower section is provided with plurality of bump 25B；When fixed cell 25 is solidly plugged in above Flat wire vertical winding coil 21 Or during lower section, each projection 25B is placed between two adjacent windings respectively, so that Flat wire vertical winding Coil 21 presents and is uniformly distributed in annular core 22, the overall ringwall of 23, and hold-in winding be wound around between one Fixed gap, can avoid contact short circuit during coil broken skin.

Fig. 5 B and Fig. 5 C display Flat wire vertical winding reactor 20 external reinforcement cell 25 is in Flat wire vertical winding coil Structure chart above in the of 21.

Embodiment 5

Fig. 6 A shows that a fixed flat planar 26 can be normally used as the fixing substrate of Flat wire vertical winding coil 21.

Fig. 6 C display Flat wire vertical winding reactor 20 (Fig. 6 B) is fixed on fixed flat planar 26, by Flat wire vertical winding The bottom of coil 21 is with viscose glue (not shown) or uses covered wire (not shown) by Flat wire vertical coiling The bottom of circle 21 is pinioned on fixed flat planar 26.

Claims (7)

1. a Flat wire vertical winding reactor, is characterized in that, has ring structure iron core and Flat wire vertical winding coil, flat Line founds coiling uniform winding in ring structure iron core periphery；Ring structure iron core includes the first element and the second element, First element and the bonding of the second element, constitute the ringwall structure of independent completion.

2. Flat wire vertical winding reactor as claimed in claim 1, is characterized in that, Flat wire vertical winding coil has First the end of a thread and second the end of a thread, first the end of a thread and second the end of a thread are that upper and lower para-position disposes.

3. Flat wire vertical winding reactor as claimed in claim 1 or 2, is characterized in that, ring structure iron core is overlooked Figure generally circular in shape or oval.

4. Flat wire vertical winding reactor as claimed in claim 1 or 2, is characterized in that, comprises solid further Cell, this fixed cell has ring-like pedestal, is provided with plurality of bump below ring-like pedestal；When solid Cell is solidly plugged in above Flat wire vertical winding coil or lower section, each projection be placed in respectively two adjacent flat Line stands between coiling, makes Flat wire vertical winding coil be uniformly distributed in the ringwall structure of annular core, and keeps Certain interval between coil winding.

5. Flat wire vertical winding reactor as claimed in claim 1 or 2, is characterized in that, comprises solid further Allocating plate, the bottom of Flat wire vertical winding coil is fixed on fixed flat planar by viscose glue or covered wire, is made lenticular wire Vertical coiling is evenly distributed, and the certain interval between hold-in winding coiling.

6. Flat wire vertical winding reactor as claimed in claim 1 or 2, is characterized in that, ring structure iron core is overlooked Figure generally circular in shape or oval.

7. a Flat wire vertical winding reactor manufacture method, is characterized in that, comprises the steps of:

Prepare Flat wire vertical winding coil；

Prepare the first element and second element of ring structure iron core；

Flat wire vertical winding coil penetrates the first element of ring structure iron core；

By bonding to the second element and first element of ring structure iron core；

Being upheld by Flat wire vertical winding coil makes evenly around whole ring structure iron core, prepares Flat wire vertical winding reactor.