CN106290035B - Extra deep shaft drum winding steel wire rope fretting corrosion fatigue damage detection device and method - Google Patents
Extra deep shaft drum winding steel wire rope fretting corrosion fatigue damage detection device and method Download PDFInfo
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- CN106290035B CN106290035B CN201610567586.9A CN201610567586A CN106290035B CN 106290035 B CN106290035 B CN 106290035B CN 201610567586 A CN201610567586 A CN 201610567586A CN 106290035 B CN106290035 B CN 106290035B
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 159
- 239000010959 steel Substances 0.000 title claims abstract description 159
- 238000005260 corrosion Methods 0.000 title claims abstract description 119
- 230000007797 corrosion Effects 0.000 title claims abstract description 116
- 238000004804 winding Methods 0.000 title claims abstract description 29
- 238000001514 detection method Methods 0.000 title claims abstract description 14
- 238000000034 method Methods 0.000 title claims description 13
- 238000005530 etching Methods 0.000 claims abstract description 24
- 238000012544 monitoring process Methods 0.000 claims abstract description 21
- 238000009661 fatigue test Methods 0.000 claims abstract 2
- 238000007789 sealing Methods 0.000 claims description 45
- 239000000498 cooling water Substances 0.000 claims description 20
- 238000010438 heat treatment Methods 0.000 claims description 13
- 238000012856 packing Methods 0.000 claims description 13
- 238000012360 testing method Methods 0.000 claims description 9
- 230000008569 process Effects 0.000 claims description 6
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- 238000004064 recycling Methods 0.000 claims description 3
- 241000287828 Gallus gallus Species 0.000 claims description 2
- 230000002929 anti-fatigue Effects 0.000 claims description 2
- 230000008859 change Effects 0.000 claims description 2
- 238000002474 experimental method Methods 0.000 claims description 2
- 230000005518 electrochemistry Effects 0.000 claims 2
- 239000003245 coal Substances 0.000 description 10
- 230000000694 effects Effects 0.000 description 7
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 4
- WCUXLLCKKVVCTQ-UHFFFAOYSA-M Potassium chloride Chemical compound [Cl-].[K+] WCUXLLCKKVVCTQ-UHFFFAOYSA-M 0.000 description 4
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- 238000006056 electrooxidation reaction Methods 0.000 description 4
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- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/56—Investigating resistance to wear or abrasion
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N17/00—Investigating resistance of materials to the weather, to corrosion, or to light
- G01N17/02—Electrochemical measuring systems for weathering, corrosion or corrosion-protection measurement
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/0058—Kind of property studied
- G01N2203/0069—Fatigue, creep, strain-stress relations or elastic constants
- G01N2203/0073—Fatigue
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Abstract
The invention discloses a kind of extra deep shaft drum winding steel wire rope fretting corrosion fatigue damage detection devices, including support system, drawing to draw fatigue system, constant temperature etching system, dynamic loading system and monitoring system；The support system is to drawing fatigue system, constant temperature etching system, dynamic loading system and monitoring system to provide support；Tired steel wire rope to be monitored draws fatigue test system to provide fatigue load, dynamic Contact load is provided by the dynamic loading system of vertical direction, provides constant temperature corrosive environment by constant temperature etching system by the drawing of horizontal direction respectively, and the monitoring system is monitored the variation of the fatigue load, dynamic Contact load and frictional force of tired steel wire rope.It can realize the adjacent winding layer steel wire rope fretting corrosion fatigue damage of extra deep shaft cylindrical drum hoist and dynamic monitoring under different temperatures, different etchant solution, dynamic tensile load and dynamic Contact load parameter.
Description
Technical field
The invention belongs to mining activities field, especially a kind of extra deep shaft drum winding steel wire rope fretting corrosion fatigue
Damage monitoring.
Background technology
In recent years, with the high speed development of Chinese national economy, China increases substantially to the demand of mineral resources, promotees
The exploitation of China's underground mineral resources is set constantly to be extended to deep layer.According to statistics, coal in China exploitation is with annual 8~12m's
Speed develops to deep, and with the increasingly consumption of coal resources, in coming 10 years, the mining depth of China's mine necessarily reaches
1000~2000m, therefore, ultradeep well exploitation and transportation problem have been subjected to the concern of many scholars.Multi-rope winding type elevator
When height is more than 1500m, it is better than multi-rope friction hoisting machine, therefore, ultra-deep mine in terms of hoisting power and limit hoisting depth
Well promotion mostly uses multi-rope winding type lifting system.In multi-rope winding type lifting system, China《Safety regulations in coal mine》Regulation
The steel wire rope number of plies wound on reel is 2 layers when vertical lifts material, and Canadian《Ontario Occupational
Health and Safety Act》It must not exceed 3 layers of winding when having spiral drum slot on regulation lifting drum.In mine hoisting
In the process, boom hoist cable connection mine hoist and hoisting container have collectively constituted mine hoisting system, are responsible for promotion coal
Charcoal, spoil, lower putting material, lifts personnel and equipment task, however, boom hoist cable is ring weaker in lifting system
Section, once steel wire rope failure fracture will cause well to ruin the major accident that people dies, and seriously affects mine normal production and personnel
Life security.Thus, extra deep shaft drum winding steel wire rope inefficacy mechanism is probed into, to improving extra deep shaft lifting system peace
Full reliability ensures the security of the lives and property and state coal energy supply, it appears particularly important and urgent.
During extra deep shaft drum winding, boom hoist cable is because of circularly enhancing and decentralization hoisting container, elevator
Acceleration, at the uniform velocity cause with the pendency rope capacity etc. of deceleration characteristic and time-varying steel wire rope to be repeatedly subjected to tensile load and curved
Qu Zaihe, and then cause to be wound in the dynamic creep characteristic and reel of steel wire rope on reel between different winding layer steel wire ropes
Dynamic Contact load；Extra deep shaft promoted with big water drenching (etchant solutions of acidity-basicity ph=6~9), high/low temperature (- 20 DEG C~
30 DEG C) and the adverse circumstances feature such as coal quality dust, the harmful ion in mine water drenching, high/low temperature, coal seam can cause steel wire rope
Corrosion, therefore, temperature, electrolyte corrosion solution and dynamic tensile load and dynamic Contact load collective effect will lead to ultra-deep
The adjacent winding layer steel wire rope fretting corrosion fatigue damage of vertical cylindrical drum hoist makes steel wire rope destroy pulling force and shock proof property
It can be greatly lowered, further result in the fretting corrosion fatigue fracture failure of boom hoist cable, seriously affect its service life.Cause
This, proposes extra deep shaft drum winding steel wire rope fretting corrosion fatigue damage detection device and method, studies temperature and corrosion
The fatigue under scrubbing of boom hoist cable damages inefficacy mechanism under effect, to exploring extra deep shaft drum winding steel wire rope service life
With important theory directive significance.
Steel wire and the relevant experimental provision of steel wire rope corrosion fatigue have：Patent No. CN201610093465.5 discloses one kind
Km deep-well boom hoist cable multiaxis fretting corrosion fatigue damage detection device and method is, it can be achieved that different temperatures, etchant solution
The multiaxis fretting corrosion fatigue experiment of steel wire under pH value, multiaxis fretting fatigue parameter；Patent No. CN201510051377.4 is disclosed
Armored rope bending fatigue damage monitoring system under corrosion-alternating load coupling can realize that corrosion is coupled with alternating load
The repeated bend test of the lower steel wire rope of effect, can be used for disclosing armored rope bending fatigue damage failure mechanism.However, above-mentioned patent
It can not achieve under different temperatures, dynamic tensile load and dynamic Contact load parameter that extra deep shaft cylindrical drum hoist is adjacent to be twined
Winding layer steel wire rope fretting corrosion fatigue damage characteristic research.
Invention content
Goal of the invention：In order to overcome the deficiencies in the prior art, a kind of extra deep shaft wound form of present invention offer to carry
Steel wire rope fretting corrosion fatigue damage detection device is risen, dynamic tensile in different temperature and electrolyte corrosion solution can be studied
Winding layer steel wire rope fretting corrosion fatigue damage characteristic adjacent with extra deep shaft cylindrical drum hoist under contact load.
To achieve the goals above, present invention employs the following technical solutions：
Extra deep shaft drum winding steel wire rope fretting corrosion fatigue damage detection device includes that support system, La-drawing are tired
Labor system, dynamic loading system, constant temperature etching system, monitoring system.
The support system includes bottom plate, gantry support, electrochemical workstation holder, servo electric jar A holders, friction lining
Pad support, gantry support are fixed by screws on bottom plate, and electrochemical workstation holder is fixed by welding on bottom plate, servo
Electric cylinder A holders are fastened on by screw on bottom plate, and friction lining holder is fixed on corrosion-resistant bottom plate by anti-corrosion screw
On.
The La-drawing fatigue system includes U-shaped part bearing, U-shaped part, capel A, steel wire rope U-shape lock tool A, tired steel wire
Rope, steel wire rope U-shape lock tool B, capel B, pulling force sensor, connector A, servo electric jar A, U-shaped part bearing are fixed on bottom plate
On, U-shaped part is fixed on by locking nut on U-shaped part bearing, and capel A ring hearts pass through U-shaped part, and tired steel wire rope one end passes through
Capel A groovings and tired steel wire rope tip side have A by steel wire rope U-shape lock and lock, and servo electric jar A is fixed on servo-electric
On cylinder A holders, the threaded rod of servo electric jar A is connect with pulling force sensor one end, and the pulling force sensor other end passes through capel B
Ring heart, the tired steel wire rope other end passes through capel B groovings and tired steel wire rope tip side has B lockings by steel wire rope U-shape lock；
The dynamic loading system includes servo electric jar B, connector B, 2 D force sensor, corrosion-resistant load wire clip
Tool, load steel wire rope, friction lining, servo electric jar B are fixed on gantry support, the threaded rod of servo electric jar B and connection
Part B threaded holes connect, and connector B flange ends connect with 2 D force sensor one end, the 2 D force sensor other end with it is corrosion-resistant
Wire cable clamp connection is loaded, load steel wire rope is fixed by corrosion-resistant load wire cable clamp, corrosion-resistant load steel wire rope clamp
Tool includes that steel wire rope fixed block and steel wire rope compress piece, and friction lining is fixed on by anti-corrosion screw on friction lining holder；
The constant temperature etching system include corrosion-resistant case, corrosion-resistant case lid, sealing ring outer end cap A, sealing ring inner end cap A,
Lip-type packing A, sealing ring locating ring A, sealing ring outer end cap B, sealing ring inner end cap B, lip-type packing B, sealing ring positioning
It is close to install sealing ring outer end cap A, lip in the cinclides of corrosion-resistant case side successively for ring B, thermostatic control system, electrochemical workstation
Seal A, sealing ring locating ring A, sealing ring inner end cap A, install successively in corrosion-resistant another areole of case sealing ring outer end cap B,
Lip-type packing B, sealing ring locating ring B, sealing ring inner end cap B, thermostatic control system include heating element, cooling water pipe, temperature
Switch board is spent, the temperature of corrosion-resistant case internal corrosion solution is controlled to adjust by temperature switch board makes it keep constant, if corrosion is molten
Liquid temperature is higher than set temperature, and cooling water pipe, which is passed through cooling water, to cool down rapidly, and electrochemical workstation, which is used for monitoring steel wire rope, to rub
The electrochemical corrosion loss characteristic of steel wire rope during wiping corrosion fatigue damage, corrosion-resistant case lid, which covers on corrosion-resistant case, plays holding
Corrosion-resistant case internal corrosion solution temperature is constant, support heating element and supports the effect of electrochemical workstation electrode；
Above-mentioned 2 D force sensor and pulling force sensor form monitoring system, pulling force sensor monitoring temperature, etching condition
The variation of lower fatigue steel wire rope fatigue load, load steel wire rope and anti-fatigue steel under 2 D force sensor monitoring temperature, etching condition
Dynamic Contact load between cord and frictional force；
According to the extra deep shaft drum winding steel wire rope fretting corrosion fatigue damage detection device of above-mentioned monitoring device and
Method includes the following steps：
(a) load steel wire rope and tired steel wire rope contact surface are wiped to remove surface grease by absorbent cotton, will loaded
Steel wire rope is installed on corrosion-resistant load wire cable clamp, by the lip-type seal of the corrosion-resistant case two sides of tired steel wire penetrating
Circle, the steel wire rope U-shape lock that tired steel wire rope both ends are had A and capel B by the steel wire rope U-shape lock of capel A have B lockings；
(b) servo electric jar A is controlled by computer to move horizontally so that tired steel wire rope stress reaches setting fatigue and carries
Lotus or deformation values；Servo electric jar B is controlled by computer to move in vertical direction, until load steel wire rope and tired steel wire rope
Between contact load value reach setting value；
(c) corrosion-resistant gloves are taken, by etchant solution (coal quality dust, magnesium sulfate, calcium sulfate, potassium chloride, sodium sulphate, salt
The chemical substances such as acid) it is injected into corrosion-resistant case, until etchant solution height has just submerged load steel wire rope in corrosion-resistant case, cover
Corrosion-resistant case lid is put into heating element and electrochemical workstation electrode in etchant solution, set temperature switch board temperature, control
Heating element work reaches set temperature value up to etchant solution temperature, when etchant solution temperature is higher than setting value, cooling water
Pipe is passed through cooling water and corrosive liquid temperature is made to be down to setting value, and when temperature reaches setting value, opening electrochemical workstation makes it
It starts to work；
(d) the alternation position of servo electric jar A threaded rods, servo electric jar B threaded rods is set by computer-controlled program
Amplitude is moved, is loaded between steel wire rope and tired steel wire rope under the corrosion fatigue load and etching condition of the tired steel wire rope of acquisition
Dynamic alternation contact load records the variation of tired steel wire rope corrosion fatigue load with pulling force sensor, uses 2 D force sensor
Dynamic Contact load and frictional force between load steel wire rope and tired steel wire rope under etching condition are obtained, electrochemical workstation is used
The electrochemical corrosion characteristic (impedance spectrum, corrosion current etc.) for recording steel wire rope in fretting corrosion fatigue process in real time, with temperature control
Cabinet processed records the temperature of etchant solution in real time；
(e) by changing temperature, etchant solution, servo electric jar A telescopic displacements and frequency, the flexible positions servo electric jar B
It moves and frequency, the steel wire rope fatigue under scrubbing that may be implemented under different temperatures, acid-base value and dynamic Contact load coupling condition is real
It tests；
(f) after testing, cooling water pipe is passed through cooling water, and when etchant solution temperature drops to suitable temperature, recycling is rotten
Lose solution and the variation of test experience post-etching solution component.
Advantageous effect：
Extra deep shaft drum winding steel wire rope fretting corrosion fatigue damage detection device provided by the invention, can realize
Extra deep shaft cylindrical drum hoist phase under different temperatures, different etchant solutions, dynamic tensile load and dynamic Contact load parameter
Adjacent winding layer steel wire rope fretting corrosion fatigue damage, can simulate the harmful ion in mine water drenching, constant high/low temperature and coal seam
Cause electrochemical corrosion environment, can simultaneously the pulling force of steel wire rope alternation in dynamic monitoring steel wire rope fretting corrosion fatigue process,
The Parameters Evolutions rule such as contact load between frictional force and steel wire rope can explore extra deep shaft drum winding phase under different operating modes
Adjacent winding layer steel wire rope fretting corrosion fatigue damage behavior and its by etchant solution, the affecting laws of temperature, and then predict ultra-deep
Vertical drum winding steel wire rope promotes operational safety with important in the service life of ultra-deep well environment to ultra-deep Minepit environment
Directive significance.
Description of the drawings
Fig. 1 is the front view of patent structure of the present invention；
Fig. 2 is the vertical view of patent structure of the present invention；
Fig. 3 be in figure I in 1 at partial enlarged view；
Fig. 4 be in figure II in 1 at partial enlarged view；
Fig. 5 be in figure III in 1 at partial enlarged view；
Fig. 6 is that patent of the present invention loads wire cable clamp；
Fig. 7 is patent gantry frame structure of the present invention；
In figure：1, U-shaped part；2, steel wire rope U-shape lock has A；3, cooling water pipe；4, heating element；5, corrosion-resistant case lid；6, two
Dimensional force sensor；7, electric servo cylinder B；8, connector B；9, gantry support；10, steel wire rope U-shape lock has B；11, electrochemical operation
It stands；12, electrochemical workstation supporting rack；13, the electronic A of servoBcylinder；14 bottom plates；15, the electronic A holders of servoBcylinder；16, connector A；
17, pulling force sensor；18, capel B；19, corrosion-resistant case；20, friction lining holder；21, friction lining；22, tired steel wire
Rope；23, capel A；24, U-shaped part bearing；25, steel wire rope fixed block；26, steel wire rope compresses piece；27, steel wire rope is loaded；28、
Sealing ring outer end cap A；29, sealing ring inner end cap A；30, lip-type packing A；31, sealing ring locating ring A；32, sealing ring inner end
Cover B；33, sealing ring outer end cap B；34, sealing ring locating ring B；35, lip-type packing B.
Specific implementation mode：
Further explanation is done to the present invention below in conjunction with the accompanying drawings.
Extra deep shaft drum winding steel wire rope fretting corrosion fatigue damage detection device includes that support system, La-drawing are tired
Labor system, dynamic loading system, constant temperature etching system, monitoring system.
The support system includes bottom plate 14, gantry support 9, electrochemical workstation holder 12, servo electric jar A holders
15, friction lining holder 20, gantry support 9 are fixed by screws on bottom plate 14, and electrochemical workstation holder 12 passes through welding
It is fixed on bottom plate 14, servo electric jar A holders 15 are fastened on by screw on bottom plate 14, and friction lining holder 20 passes through corrosion resistant
Erosion screw is fixed on 19 bottom plate of corrosion-resistant case.
The La-drawing fatigue system includes U-shaped part bearing 24, U-shaped part 1, capel A23, steel wire rope U-shape lock tool A2, tired
Labor steel wire rope 22, steel wire rope U-shape lock tool B10, capel B18, pulling force sensor 17, connector A16, servo electric jar A13, U
Type part bearing 24 is fixed on bottom plate 14, and U-shaped part 1 is fixed on by locking nut on U-shaped part bearing 24, capel A23 ring hearts
Across U-shaped part 1,22 one end of tired steel wire rope passes through capel A23 groovings and 22 tip side of tired steel wire rope is U-shaped by steel wire rope
Lockset A2 lockings, servo electric jar A13 are fixed on servo electric jar A holders 15, the threaded rod and pulling force of servo electric jar A13
17 one end of sensor connects, and 17 other end of pulling force sensor passes through capel B18 ring hearts, 22 other end of tired steel wire rope to pass through chicken
Thimble B18 groovings and tired 22 tip side of steel wire rope have B10 by steel wire rope U-shape lock and lock；
The dynamic loading system includes servo electric jar B7, connector B8,2 D force sensor 6, corrosion-resistant load steel
Silk fixture, load steel wire rope 27, friction lining 21, servo electric jar B7 are fixed on gantry support 9, the spiral shell of servo electric jar B7
Rasp bar is connect with connector B8 threaded holes, and connector B8 flange ends are connect with 6 one end of 2 D force sensor, 2 D force sensor 6
The other end is connect with corrosion-resistant load wire cable clamp, and load steel wire rope 27 is fixed by corrosion-resistant load wire cable clamp, resistance to
Corrosion load wire cable clamp includes that steel wire rope fixed block 25 and steel wire rope compress piece 26, and friction lining 21 passes through anti-corrosion screw
It is fixed on friction lining holder 20；
The constant temperature etching system includes corrosion-resistant case 19, corrosion-resistant case lid 5, sealing ring outer end cap A28, sealing ring inner end
Cover A29, lip-type packing A30, sealing ring locating ring A31, sealing ring outer end cap B33, sealing ring inner end cap B32, lip packing
B35, sealing ring locating ring B34, thermostatic control system, electrochemical workstation 11 are enclosed, is pacified successively in 19 side cinclides of corrosion-resistant case
Sealing ring outer end cap A28, lip-type packing A30, sealing ring locating ring A31, sealing ring inner end cap A29 are filled, corrosion-resistant case is another
Sealing ring outer end cap B33, lip-type packing B35, sealing ring locating ring B34, sealing ring inner end cap are installed successively in areole
B32, thermostatic control system include heating element 4, cooling water pipe 3, temperature switch board, and corrosion resistant is controlled to adjust by temperature switch board
The temperature of erosion 19 internal corrosion solution of case makes it keep constant, if etchant solution temperature is higher than set temperature, cooling water pipe 3 is passed through cold
But water can cool down rapidly, and electrochemical workstation 11 is used for monitoring the electrification of steel wire rope in steel wire rope fretting corrosion During Fatigue Damage Process
Learn corrosion losses characteristic, corrosion-resistant case lid 5 cover on corrosion-resistant case 19 rise keep corrosion-resistant 19 internal corrosion solution temperature of case it is constant,
It supports heating element 4 and supports the effect of 11 electrode of electrochemical workstation；
The monitoring system includes 2 D force sensor 6, pulling force sensor 17,17 monitoring temperature of pulling force sensor, corrosion
Under the conditions of tired 22 fatigue load of steel wire rope variation, load steel wire rope 27 under 6 monitoring temperature of 2 D force sensor, etching condition
Dynamic Contact load between tired steel wire rope 22 and frictional force；
According to the extra deep shaft drum winding steel wire rope fretting corrosion fatigue damage detection device of above-mentioned monitoring device and
Method includes the following steps：
It (a), will by absorbent cotton wiping load steel wire rope 27 and tired 22 contact surface of steel wire rope to remove surface grease
Load steel wire rope 27 is installed on corrosion-resistant load wire cable clamp, and tired steel wire rope 22 is passed through 19 two sides of corrosion-resistant case
22 both ends of tired steel wire rope are had the steel wire of A2 and capel B18 by lip-shaped sealed ring by the steel wire rope U-shape lock of capel A23
The U-shape lock tool B10 that restricts is locked；
(b) by computer control servo electric jar A13 move horizontally so that tired 22 stress of steel wire rope reach set it is tired
Labor load or deformation values；By computer control servo electric jar B7 vertical direction move, until load steel wire rope 27 with it is tired
Contact load value between labor steel wire rope 22 reaches setting value；
(c) corrosion-resistant gloves are taken, by etchant solution (coal quality dust, magnesium sulfate, calcium sulfate, potassium chloride, sodium sulphate, salt
The chemical substances such as acid) it is injected into corrosion-resistant case 19, until etchant solution height has just submerged load steel wire rope in corrosion-resistant case 19
27, corrosion-resistant case lid 5 is covered, heating element 4 and 11 electrode of electrochemical workstation are put into etchant solution, set temperature control
Cabinet temperature, the work of control heating element 4 is until etchant solution temperature reaches set temperature value, when etchant solution temperature is higher than setting
When value, cooling water pipe 3 is passed through cooling water and corrosive liquid temperature is made to be down to setting value, when temperature reaches setting value, opens electrification
Learning work station 11 makes its start-up operation；
(d) alternation of servo electric jar A13 threaded rods, servo electric jar B7 threaded rods is set by computer-controlled program
Displacement amplitude, obtain tired steel wire rope 22 corrosion fatigue load and etching condition under load steel wire rope 27 and tired steel wire rope
Dynamic alternation contact load between 22 records the variation of 22 corrosion fatigue load of tired steel wire rope with pulling force sensor 17, uses
2 D force sensor 6 obtains dynamic Contact load and friction under etching condition between load steel wire rope 27 and tired steel wire rope 22
Power, with electrochemical corrosion characteristic (impedance spectrum, the corruption of steel wire rope in electrochemical workstation 11 in real time record fretting corrosion fatigue process
Lose electric current etc.), record the temperature of etchant solution in real time with temperature switch board；
(e) flexible by change temperature, etchant solution, servo electric jar A13 telescopic displacements and frequency, servo electric jar B7
Displacement and frequency, the steel wire rope fatigue under scrubbing that may be implemented under different temperatures, acid-base value and dynamic Contact load coupling condition are real
It tests；
(f) after testing, cooling water pipe 3 is passed through cooling water, and when etchant solution temperature drops to suitable temperature, recycling is rotten
Lose solution and the variation of test experience post-etching solution component.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications are also answered
It is considered as protection scope of the present invention.
Claims (3)
1. a kind of extra deep shaft drum winding steel wire rope fretting corrosion fatigue damage detection device, it is characterised in that：Including branch
Support system, La-drawing fatigue system, constant temperature etching system, dynamic loading system and monitoring system；The support system is to drawing-
Fatigue system, constant temperature etching system, dynamic loading system and monitoring system is drawn to provide support；Tired steel wire rope to be monitored
(22) fatigue load is provided by the La of horizontal direction-drawing fatigue test system, pass through the dynamic load system of vertical direction respectively
System provides dynamic Contact load, provides constant temperature corrosive environment by constant temperature etching system, and the monitoring system is to tired steel wire rope
(22) variation of fatigue load, dynamic Contact load and frictional force is monitored；
The support system includes bottom plate (14), gantry support (9), electrochemical workstation holder (12) and servo electric jar A branch
Frame (15)；The gantry support (9), electrochemical workstation holder (12) and servo electric jar A holders (15) are each attached to bottom plate
(14) on；
The La-drawing fatigue system includes the fixing device and fatigue being arranged at horizontal positioned tired steel wire rope (22) both ends
Load loading system；The fixing device of wherein one end includes U-shaped part bearing (24), U-shaped part (1), capel A (23), steel wire rope U
Type lockset A (2), the U-shaped part bearing (24) are fixed on bottom plate (14), and U-shaped part (1) is fixed on U-shaped part bearing (24), chicken
Thimble A (23) ring heart passes through U-shaped part (1), grooving and tired steel wire rope of tired steel wire rope (22) one end across capel A (23)
(22) tip side has A (2) by steel wire rope U-shape lock and locks；The fixing device of the other end include steel wire rope U-shape lock tool B (10) and
The other end of capel B (18), tired steel wire rope (22) pass through the grooving of capel B (18) and tired steel wire rope (22) tip side
Have B (10) by steel wire rope U-shape lock to lock；The fatigue load loaded system includes servo electric jar A (13) and pull sensing
Device (17), the servo electric jar A (13) are fixed on servo electric jar A holders (15), the threaded rod of servo electric jar A (13)
It is connect with pulling force sensor (17) one end, the other end of pulling force sensor (17) passes through capel B (18) ring heart；
The constant temperature etching system includes corrosion-resistant case (19), corrosion-resistant case lid (5), thermostatic control system, electrochemical workstation
(11) and sealing device；Corrosion-resistant solution is housed in the corrosion-resistant case (19)；The fatigue steel wire rope (22) passes through corrosion resistant
The areole of corrosion-resistant case (19) is simultaneously sealed by sealing device by the areole of erosion case (19)；The corrosion-resistant case lid
(5) it covers on corrosion-resistant case (19)；The thermostatic control system includes heating element (4), cooling water pipe (3) and temperature control
Cabinet；The cooling water pipe (3) surrounds the outside of corrosion-resistant case (19)；The electrochemical workstation (11) is fixed on electrochemistry work
Make station holder (12) and is connect with the electrode of electrochemical workstation (11)；The heating element (4) and electrochemical workstation
(11) electrode is each attached on corrosion-resistant case lid (5) and stretches into corrosion-resistant case (19)；
The dynamic loading system includes servo electric jar B (7), connector B (8), 2 D force sensor (6), corrosion-resistant load
Wire clamp, load steel wire rope (27) and friction lining (21)；The servo electric jar B (7), connector B (8), two-dimentional power pass
Sensor (6), corrosion-resistant load wire clamp, load steel wire rope (27) are respectively positioned on the top of tired steel wire rope (22), wherein servo
Electric cylinder B (7) is fixed on gantry support (9) and is connect with 2 D force sensor (6) one end by connector B (8), two-dimentional power
Sensor (6) other end is connect with corrosion-resistant load wire cable clamp, and load steel wire rope (27) passes through corrosion-resistant load steel wire rope
Tired steel wire rope (22) surface is fixed and be aligned to fixture, and the lower section of tired steel wire rope (22) is contacted with friction lining (21), described
Friction lining (21) is fixed on friction lining holder (20)；The friction lining holder (20) is fixed on corrosion-resistant case (19)
On bottom plate.
2. extra deep shaft drum winding steel wire rope fretting corrosion fatigue damage detection device described in claim 1, feature
It is：The sealing device includes sealing ring outer end cap A (28), sealing ring inner end cap A (29), lip-type packing A (30), sealing
Enclose locating ring A (31), sealing ring outer end cap B (33), sealing ring inner end cap B (32), lip-type packing B (35), sealing ring positioning
Ring B (34)；Installed successively in the areole of corrosion-resistant case (19) side sealing ring outer end cap A (28), lip-type packing A (30),
Sealing ring locating ring A (31), sealing ring inner end cap A (29) are installed outside sealing ring successively in the areole of the corrosion-resistant case other side
End cap B (33), lip-type packing B (35), sealing ring locating ring B (34), sealing ring inner end cap B (32).
3. the monitoring side of extra deep shaft drum winding steel wire rope fretting corrosion fatigue damage detection device described in claim 1
Method, it is characterised in that：The following steps executed including sequence：
It (a), will by absorbent cotton wiping load steel wire rope (27) and tired steel wire rope (22) contact surface to remove surface grease
Load steel wire rope (27) is installed on corrosion-resistant load wire cable clamp, and tired steel wire rope (22) is passed through corrosion-resistant case (19)
Areole simultaneously seals, and tired steel wire rope (22) both ends are had A (2) and capel B by the steel wire rope U-shape lock of capel A (23)
(18) steel wire rope U-shape lock tool B (10) is locked；
(b) by computer control servo electric jar A (13) move horizontally so that tired steel wire rope (22) stress reach set it is tired
Labor load or deformation values；Servo electric jar B (7) is controlled by computer to move in vertical direction, until load steel wire rope (27)
Contact load value between tired steel wire rope (22) reaches setting value；
(c) corrosion-resistant gloves are taken, etchant solution is injected into corrosion-resistant case (19), until corrosion is molten in corrosion-resistant case (19)
Liquid height just submerges load steel wire rope (27), corrosion-resistant case lid (5) is covered, heating element (4) and electrochemical workstation (11)
Electrode be put into etchant solution, set temperature switch board temperature, control heating element (4) work until etchant solution temperature reach
To set temperature value, when etchant solution temperature is higher than setting value, cooling water pipe (3) is passed through cooling water and corrosive liquid temperature is dropped
To setting value, when temperature reaches setting value, opening electrochemical workstation (11) makes its start-up operation；
(d) alternation of servo electric jar A (13) threaded rod, servo electric jar B (7) threaded rod is set by computer-controlled program
Displacement amplitude, obtain tired steel wire rope (22) corrosion fatigue load and etching condition under load steel wire rope (27) and anti-fatigue steel
Dynamic alternation contact load between cord (22) records tired steel wire rope (22) corrosion fatigue load with pulling force sensor (17)
Variation, obtain moving between load steel wire rope (27) and tired steel wire rope (22) under etching condition with 2 D force sensor (6)
State contact load and frictional force, with the electrochemistry of steel wire rope in electrochemical workstation (11) in real time record fretting corrosion fatigue process
Etching characteristic records the temperature of etchant solution with temperature switch board in real time；
(e) flexible by change temperature, etchant solution, servo electric jar A (13) telescopic displacements and frequency, servo electric jar B (7)
Displacement and frequency realize the steel wire rope fatigue under scrubbing experiment under different temperatures, acid-base value and dynamic Contact load coupling condition；
(f) after testing, cooling water pipe (3) is passed through cooling water, when etchant solution temperature drops to suitable temperature, recycling corrosion
Solution and the variation of test experience post-etching solution component.
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| CN201610567586.9A CN106290035B (en) | 2016-07-18 | 2016-07-18 | Extra deep shaft drum winding steel wire rope fretting corrosion fatigue damage detection device and method |
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