CN106289056A - A kind of dise knife storehouse tool-changing mechanical arm device for detecting performance and method - Google Patents

A kind of dise knife storehouse tool-changing mechanical arm device for detecting performance and method Download PDF

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Publication number
CN106289056A
CN106289056A CN201610607531.6A CN201610607531A CN106289056A CN 106289056 A CN106289056 A CN 106289056A CN 201610607531 A CN201610607531 A CN 201610607531A CN 106289056 A CN106289056 A CN 106289056A
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CN
China
Prior art keywords
laser displacement
displacement sensor
knife
tool magazine
horizontal stand
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Application number
CN201610607531.6A
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Chinese (zh)
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CN106289056B (en
Inventor
张跃明
李维远
庄建华
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Beijing University of Technology
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Beijing University of Technology
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Priority to CN201610607531.6A priority Critical patent/CN106289056B/en
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Publication of CN106289056B publication Critical patent/CN106289056B/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/26Measuring arrangements characterised by the use of optical techniques for measuring angles or tapers; for testing the alignment of axes
    • G01B11/27Measuring arrangements characterised by the use of optical techniques for measuring angles or tapers; for testing the alignment of axes for testing the alignment of axes

Abstract

A kind of disc tool magazine mechanical hand device for detecting performance and method, belong to Digit Control Machine Tool functional part performance detection field.Disc tool magazine and mechanical hand knife-changing system are mounted on pedestal top, and disc tool magazine is driven by motor and required cutter is sent to prepare tool change position, then is overturn by electrical control broach shell, and handle of a knife is parked in tool change position.Meanwhile, motor drives tool-changing mechanical arm action, and mechanical hand is parked in preparation tool change position.When handle of a knife and mechanical hand all arrive tool change position, it is arranged near tool change position five laser displacement sensors and records five position numerical value, industrial computer calculate horizontal direction position, the handle of a knife center of circle, position, manipulator clamping central horizontal direction and vertical direction position, mechanical hand bottom surface.Contrast horizontal direction position, the handle of a knife center of circle and position, manipulator clamping central horizontal direction, it is judged that the registration at two centers.The reliability that the present invention is research disc tool magazine and mechanical hand provides experiment basis, and provides factory testing for disc tool magazine production firm.

Description

A kind of dise knife storehouse tool-changing mechanical arm device for detecting performance and method
Technical field
The present invention is a kind of disc tool magazine mechanical hand device for detecting performance and method, belongs to Digit Control Machine Tool functional part performance Detection field.
Background technology
Tool magazine and automatic tool changer thereof are to provide in automatization's course of processing a kind of dress of required storage cutter and tool changing demand Put, be the core component of numerical control machining center.Its automatic tool changer and cutter storage function, change tradition with artificial master's The mode of production, decreases the non-cutting time, improves working (machining) efficiency, reduce production cost.Tool magazine its by computer program control, Various different process requirements can be completed, such as boring, milling, tapping, bore hole etc..The action that tool magazine and mechanical hand perform is many, Speed is fast, high to positioning accuracy request.During complex parts are processed, needing to change frequently cutter, this allows for cutter Storehouse and automatic tool changer thereof become the weak link affecting machining center reliability.
Tool magazine and automatic tool changer mainly include tool magazine, mechanical hand tool changing device and driving means etc..The effect of tool magazine It is to store various cutters, and under the control of digital control system, it is achieved select cutter function, cutter to be changed is delivered to specify cutter spacing.Domestic The most the more commonly used tool magazine has disc type tool magazine, bamboo hat type tool holder, magazine and rotary type tower tool magazine etc..Disc type tool magazine structure Simply, compact, easy to control, Application comparison is extensive.Mechanical hand is the main execution unit of automatic tool changer, and Main Function is real The automatic exchange between main shaft and tool magazine of the existing cutter.Driving means, then be driving tool magazine and manipulator behavior, realize its function Mechanism, have hydraulic pressure, motor, three kinds of modes of cylinder.
At present, tool magazine and mechanical hand automatic tool changer thereof, still rely primarily on import.Setting of external tool magazine and mechanical hand Meter, manufacture and context of detection have had more ripe technology, and occupy major part market.Similar detecting system is made Valency is high and structure is complicated, and the inspection before disc tool magazine dispatches from the factory of the domestic tool magazine factory is then mostly is pure to detect manually. In terms of the in-placing precision of handle of a knife and mechanical hand, domestic detection needs special handle of a knife and instrument, and detection process is cumbersome and takes Time laborious, and this kind of detection mode can only substantially judge whether precision meets the requirements and be unable to obtain concrete precision information. Therefore a kind of tool magazine and mechanical hand device for detecting performance it are highly desirable to.
Summary of the invention
Pure manual type and precise information can not be obtained is relied in order to solve the performance detection of dispatching from the factory of Present Domestic disc tool magazine With external this kind of detecting system cost problem high, baroque, the invention provides a kind of disc tool magazine knife-changing system Device can be detected.The technical scheme taked is as described below:
Disc tool magazine is driven by motor and required cutter is sent to prepare tool change position, then is overturn by electrical control broach shell, Handle of a knife is parked in tool change position.Meanwhile, motor drives tool-changing mechanical arm action, and mechanical hand is parked in preparation tool change position.Work as cutter When handle and mechanical hand all arrive tool change position, five laser displacement sensors are started working, and record five high precision position setting values, Numerical value sends industrial computer to by capture card, then is calculated horizontal direction position, the handle of a knife center of circle, manipulator clamping by industrial computer Position, central horizontal direction and vertical direction position, mechanical hand bottom surface.Contrast horizontal direction position, the handle of a knife center of circle and machinery further Horizontal direction position, hands Clamping Center, it is judged that the registration at two centers.
Described disc tool magazine automatic tool changer performance detecting system includes frame for movement module and signal acquisition module.
The frame for movement module of this system include disc tool magazine, handle of a knife, cutter-exchange mechanism for manipulator, the first horizontal stand, Two horizontal stands and vertical support frame.
The signal acquisition module of this system includes that laser displacement sensor A1, laser displacement sensor A2, laser displacement pass Sensor B1, laser displacement sensor B2, laser displacement sensor C, data collecting card, industrial computer and display screen.
According to the disc tool magazine knife-changing system device for detecting performance described in technical scheme and method, it is characterised in that: disc type Tool magazine is bolted on the mounting plane being arranged on pedestal top, welds welded plate, the first water below tool change position Flat support and the second horizontal stand are bolted on welded plate.Welded plate is provided with groove, the first horizontal stand and second Horizontal stand all can move forward and backward in groove, it is simple to trim locations.Vertical support frame is bolted at the first horizontal stand Middle and lower part.Laser displacement sensor A1 is arranged on the first horizontal stand upper brace, laser displacement sensor B1 by bolt Being arranged on the first horizontal stand middle deck by bolt, laser displacement sensor C is vertically installed at vertical support frame by bolt On, laser displacement sensor A2 is arranged on the second horizontal stand upper brace by bolt, and laser displacement sensor B2 passes through spiral shell Bolt is arranged on the second horizontal stand middle deck.By fine setting installation site, it is ensured that mounting plane level, projecting light path are vertical, And the light path intersection point of laser displacement sensor A1 and laser displacement sensor A2 is positioned at handle of a knife center for center of circle radius 1mm scope In, the light path intersection point of laser displacement sensor B1 and laser displacement sensor B2 is positioned at manipulator clamping center for center of circle radius In the range of 1mm, laser displacement sensor C light projector face level.
According to the disc tool magazine knife-changing system device for detecting performance described in technical scheme and method, it is characterised in that: laser Displacement transducer A1, laser displacement sensor A2, laser displacement sensor B1, laser displacement sensor B2 and laser displacement sensing Device C is all transferred to industrial computer by capture card signal, then by display screen output detections result.
According to the disc tool magazine knife-changing system device for detecting performance described in technical scheme and method, it is characterised in that: support On five laser displacement sensors are installed, two of which arranges detection handle of a knife outer round surface range sensor in the horizontal plane and throws The distance of bright finish, can calculate the position in the handle of a knife center of circle accordingly;Two arrange in the horizontal plane inspecting manipuator outer surface away from From the distance in sensor light projector face, the position at manipulator clamping center can be calculated accordingly;One is arranged on vertical direction, inspection Survey the distance away from sensor light projector face bottom mechanical hand.
The present invention is a little:
(1) the invention provides a kind of disc tool magazine knife-changing system device for detecting performance and method, to disc tool magazine tool changing Time handle of a knife and the in-placing precision of mechanical hand detect, the reliability for research disc tool magazine and mechanical hand provides experiment basis, And can be that disc tool magazine production firm provides factory testing, it is ensured that tool magazine quality.
(2) present invention can detect the concrete in-placing precision of handle of a knife and mechanical hand, by high precision laser displacement sensor its Accuracy of detection can reach micron order, with conventional tool magazine factory by compared with property metering system, more accurate precision can be obtained Information, beneficially manufacturing enterprise are deeper into the performance state understanding current bamboo hat type tool holder.
(3) present invention detects the in-placing precision of handle of a knife and mechanical hand simultaneously, by the center superposition degree calculated, determines essence It is the most qualified to spend.Guarantee that mechanical hand can quickly, accurately clamp handle of a knife, it is to avoid hit cutter phenomenon.
Accompanying drawing explanation
Fig. 1 detects device schematic diagram
Fig. 2 welded plate, the first horizontal stand and vertical support frame assembly schematic diagram
Fig. 2-1 first horizontal stand normal axomometric drawing
Fig. 2-2 second horizontal stand normal axomometric drawing
Fig. 2-3 vertical support frame normal axomometric drawing
Fig. 2-4 welded plate normal axomometric drawing
Fig. 3 sensor assembly normal axomometric drawing
Fig. 3-1 sensor mounting location layout front view
Fig. 3-2 sensor mounting location layout right view
Fig. 3-3 sensor mounting location layout top view
In figure, 1 disc tool magazine, 2 handle of a knifes, 3 mechanical hands, 4 laser displacement sensor A1,5 Laser displacement sensor B1,6 laser displacement sensor C, 7 first horizontal stands, 8 vertical support frames, 9 Two horizontal stands, 10 laser displacement sensor A2,11 laser displacement sensor B2,12 welded plates, 13 Pedestal, 14 capture cards, 15 industrial computers, 16 display screens.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention will be further described:
Fig. 1 is detection device schematic diagram.Detection device is made up of frame for movement module and signal acquisition module two parts.Its Middle frame for movement module include disc tool magazine (1), handle of a knife (2), mechanical hand (3), the first horizontal stand (7), vertical support frame (8), Second horizontal stand (9), welded plate (12) and pedestal (13).Signal acquisition module includes laser displacement sensor A1 (4), laser Displacement transducer A2 (10), laser displacement sensor B1 (5), laser displacement sensor B2 (11), laser displacement sensor C (6), Data collecting card (14), industrial computer (15) and display screen (16).
Pedestal (13) is the benchmark of whole detection device, and disc tool magazine (1) is arranged on the mounting plane of pedestal top, is changing By welded and installed welded plate (12) on pedestal below cutter position.Fig. 2 is welded plate, the first horizontal stand and vertical support frame dress Part schematic diagram, Fig. 2-1 is the first horizontal stand normal axomometric drawing, and Fig. 2-2 is the second horizontal stand normal axomometric drawing, and Fig. 2-3 is vertical Straight bracket normal axomometric drawing, Fig. 2-4 is welded plate normal axomometric drawing.First horizontal stand (7) and the second horizontal stand (9) pass through bolt It is connected on welded plate (12).Welded plate (12) is provided with groove, and the first horizontal stand (7) and the second horizontal stand (9) all can be Move forward and backward in groove, it is simple to trim locations.Vertical support frame (8) is bolted the middle and lower part in the first horizontal stand (7).
Laser displacement sensor C (6) is vertically installed on vertical support frame (8) by bolt, laser displacement sensor A2 (10) being arranged on the second horizontal stand (9) upper brace by bolt, laser displacement sensor B2 (11) is arranged on by bolt Second horizontal stand (9) middle deck.By fine setting installation site, it is ensured that mounting plane level, projecting light path are vertical, and laser The light path intersection point of displacement transducer A1 (4) and laser displacement sensor A2 (10) is positioned at handle of a knife center for center of circle radius 1mm model In enclosing, the light path intersection point of laser displacement sensor B1 (5) and laser displacement sensor B2 (11) is positioned at mechanical hand folder as the center of circle In the range of radius 1mm, laser displacement sensor C (6) light projector face water.
Fig. 3 is sensor assembly normal axomometric drawing, and Fig. 3-1 is sensor mounting location layout front view, and Fig. 3-2 is sensing Device installation site layout top view, Fig. 3-3 is sensor mounting location layout right view.Test device is established by sensor One with laser displacement sensor B1 (5) and laser displacement sensor B2 (11) light cross-over the rectangular coordinate system as initial point, and Using two light paths as Two coordinate axle.The light path that laser displacement sensor C launches is vertical coordinate axes.When handle of a knife (2) and mechanical hand (3), when all arriving tool change position, laser displacement sensor A1 (4) and laser displacement sensor A2 (10) light cross-over are positioned at perpendicular seat Parameter positive direction is a bit.Laser displacement sensor A1 (4) and laser displacement sensor A2 (10) detects handle of a knife outer round surface distance The distance in sensor light projector face, can obtain handle of a knife cylindrical coordinate figure accordingly;Laser displacement sensor B1 (5) and laser displacement pass The distance in sensor B2 (11) inspecting manipuator outer surface range sensor light projector face, can obtain surveying outside mechanical hand coordinate accordingly Value;Distance away from sensor light projector face bottom laser displacement sensor C inspecting manipuator, can obtain mechanical hand (3) vertically side To positional precision.
Laser displacement sensor A1 (4), laser displacement sensor A2 (10), laser displacement sensor B1 (5), laser displacement Sensor B2 (11) and laser displacement sensor C (6) is all transferred to industrial computer (15) by capture card (14) signal, then by showing Display screen (16) output detections result.

Claims (3)

1. a disc tool magazine knife-changing system device for detecting performance, device is by frame for movement module and signal acquisition module two parts Constitute;It is characterized in that:
Wherein frame for movement module includes disc tool magazine (1), handle of a knife (2), mechanical hand (3), the first horizontal stand (7), vertically props up Frame (8), the second horizontal stand (9), welded plate (12) and pedestal (13);
Pedestal (13) is the benchmark of whole detection device, and disc tool magazine (1) is arranged on the mounting plane of pedestal top, in tool changing position Put on the pedestal of lower section by welded and installed welded plate (12);First horizontal stand (7) and the second horizontal stand (9) pass through bolt It is connected on welded plate (12);Welded plate (12) is provided with groove, and the first horizontal stand (7) and the second horizontal stand (9) all can be Move forward and backward in groove, it is simple to trim locations;Vertical support frame (8) is bolted the middle and lower part in the first horizontal stand (7).
Described signal acquisition module includes that laser displacement sensor A1 (4), laser displacement sensor A2 (10), laser displacement pass Sensor B1 (5), laser displacement sensor B2 (11), laser displacement sensor C (6), data collecting card (14), industrial computer (15) and Display screen (16).Laser displacement sensor C (6) is vertically installed on vertical support frame (8) by bolt, laser displacement sensor A2 (10) being arranged on the second horizontal stand (9) upper brace by bolt, laser displacement sensor B2 (11) is arranged on by bolt Second horizontal stand (9) middle deck;By fine setting installation site, it is ensured that mounting plane level, projecting light path are vertical, and laser The light path intersection point of displacement transducer A1 (4) and laser displacement sensor A2 (10) is positioned at handle of a knife center for center of circle radius 1mm model In enclosing, the light path intersection point of laser displacement sensor B1 (5) and laser displacement sensor B2 (11) is positioned at manipulator clamping center In the range of the radius 1mm of the center of circle, laser displacement sensor C (6) light projector face level;Laser displacement sensor A1 (4), laser displacement Sensors A 2 (10), laser displacement sensor B1 (5), laser displacement sensor B2 (11) and laser displacement sensor C (6) are the most logical Cross capture card (14) and signal is transferred to industrial computer (15), then by display screen (16) output detections result.
2. according to the disc tool magazine knife-changing system device for detecting performance described in claim 1 and method, it is characterised in that: described Disc tool magazine (1) uses PLC to control.
3. the method applying device as claimed in claim 1 or 2, it is characterised in that: laser displacement sensor A1 (4) and laser position Displacement sensor A2 (10) records handle of a knife (2) centre coordinate value, laser displacement sensor B1 (5) and laser displacement sensor B2 (11) Record mechanical hand (3) Clamping Center coordinate figure;Calculated by industrial computer, contrast Two coordinate value, it is judged that handle of a knife (2) center and machinery The registration of hands (3) Clamping Center, registration can accurately grab cutter in the range of ± 0.5mm.
CN201610607531.6A 2016-07-28 2016-07-28 A kind of dise knife library tool-changing mechanical arm device for detecting performance and method Expired - Fee Related CN106289056B (en)

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CN201610607531.6A CN106289056B (en) 2016-07-28 2016-07-28 A kind of dise knife library tool-changing mechanical arm device for detecting performance and method

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CN106289056B CN106289056B (en) 2019-01-04

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107283142A (en) * 2017-06-30 2017-10-24 北京兴信易成机电工程有限公司 A kind of axle of robot the 7th is installed, adjusted and detection method
CN108381258A (en) * 2018-02-27 2018-08-10 北京理工大学 A kind of large area micro-structure cutting midway cutter replacing method based on film thickness measuring in place
CN109108731A (en) * 2018-06-08 2019-01-01 南京理工大学 A kind of magazine kinematic accuracy measurement method

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CN102507228A (en) * 2011-09-28 2012-06-20 南京理工大学 Disc tool magazine reliability testing device and method
CN103100936A (en) * 2013-02-23 2013-05-15 北京工业大学 Device and method for testing tool turnover location accuracy in tool magazine
CN103551919A (en) * 2013-10-17 2014-02-05 北京工业大学 Measuring device of repeated positioning accuracy of automatic tool changing of rotary manipulator
CN105573251A (en) * 2016-03-07 2016-05-11 吉林大学 Disc-type tool magazine and automatic tool-changing system comprehensive performance detection platform
CN105643365A (en) * 2016-03-29 2016-06-08 青海机数控机床有限责任公司 Tool magazine and manipulator comprehensive performance detection method and platform

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102507228A (en) * 2011-09-28 2012-06-20 南京理工大学 Disc tool magazine reliability testing device and method
CN103100936A (en) * 2013-02-23 2013-05-15 北京工业大学 Device and method for testing tool turnover location accuracy in tool magazine
CN103551919A (en) * 2013-10-17 2014-02-05 北京工业大学 Measuring device of repeated positioning accuracy of automatic tool changing of rotary manipulator
CN105573251A (en) * 2016-03-07 2016-05-11 吉林大学 Disc-type tool magazine and automatic tool-changing system comprehensive performance detection platform
CN105643365A (en) * 2016-03-29 2016-06-08 青海机数控机床有限责任公司 Tool magazine and manipulator comprehensive performance detection method and platform

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107283142A (en) * 2017-06-30 2017-10-24 北京兴信易成机电工程有限公司 A kind of axle of robot the 7th is installed, adjusted and detection method
CN107283142B (en) * 2017-06-30 2021-08-13 北京兴信易成机电工程有限公司 Method for installing, adjusting and detecting seventh shaft of robot
CN108381258A (en) * 2018-02-27 2018-08-10 北京理工大学 A kind of large area micro-structure cutting midway cutter replacing method based on film thickness measuring in place
CN108381258B (en) * 2018-02-27 2019-05-21 北京理工大学 A kind of large area micro-structure cutting midway cutter replacing method based on film thickness measuring in place
CN109108731A (en) * 2018-06-08 2019-01-01 南京理工大学 A kind of magazine kinematic accuracy measurement method
CN109108731B (en) * 2018-06-08 2021-06-11 南京理工大学 Method for measuring motion precision of chain type tool magazine

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